Nuts/Bolts/Cap Screws; Headlight/Taillight-Brakelight - Arctic Cat DVX 400 2006 Manual

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Nuts/Bolts/Cap Screws

Tighten all nuts, bolts, and cap screws. Make sure
rivets holding components together are tight.
Replace all loose rivets. Care must be taken that all
calibrated nuts, bolts, and cap screws are tightened
to specifications. For proper torque values, see Sec-
tion 10.
Headlight/Taillight-
Brakelight
Each time the ATV is used, lights should be checked
for proper function. Rotate the ignition switch to the
lights position; the headlights and taillight should
illuminate. Test the brakelight by compressing the
brake lever. The brakelight should illuminate.
HEADLIGHT
NOTE: The bulb portion of the headlight is frag-
ile. HANDLE WITH CARE. When replacing the
headlight bulb, do not touch the glass portion of
the bulb. If the glass is touched, it must be cleaned
with a dry cloth before installing. Skin oil residue
on the bulb will shorten the life of the bulb.
! WARNING
Do not attempt to remove the bulb when it is hot.
Severe burns may result.
To replace the headlight bulb, use the following pro-
cedure.
1. Turn the bulb counterclockwise; then remove
from the reflector housing.
2. Disconnect the two-wire connector from the
bulb; then connect the new bulb to the connec-
tor.
3. Install the bulb into the reflector housing and
turn the bulb clockwise to lock.
TAILLIGHT-BRAKELIGHT
To replace the taillight-brakelight bulb, use the fol-
lowing procedure.
1. Twist the socket counterclockwise to remove it
from the the taillight housing.
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2. Pull the bulb straight out of the socket; then
install the new bulb.
3. Install the socket in the taillight housing by
pushing in and turning clockwise.
! CAUTION
Tighten the lens cover screws only until they are
snug.
CHECKING/ADJUSTING
HEADLIGHT AIM
The headlights can be adjusted vertically and hori-
zontally. The geometric center of the HIGH beam
light zone is to be used for vertical and horizontal
aiming.
1. Position the ATV on a level floor so the head-
lights are approximately 6.1 m (20 ft) from an
aiming surface (wall or similar aiming surface).
NOTE: There should be an average operating
load on the ATV when adjusting the headlight aim.
2. Measure the distance from the floor to the
mid-point of each headlight.
3. Using the measurements obtained in step 2,
make horizontal marks on the aiming surface.
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SP089
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