Arctic Cat PROWLER HDX 2015 Manuals

Arctic Cat PROWLER HDX 2015 Manuals

Manuals and User Guides for Arctic Cat PROWLER HDX 2015. We have 1 Arctic Cat PROWLER HDX 2015 manual available for free PDF download: Service Manual

Arctic Cat PROWLER HDX 2015 Service Manual

Arctic Cat PROWLER HDX 2015 Service Manual (192 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 13 MB

Table of Contents

Table of Contents

4
- General Information
  
  5
- Periodic Maintenance
  
  10
  - Periodic Maintenance Chart
    10
  - Lubrication Points
    11
  - Air Inlet Pre-Filter
    11
  - Air Filter
    11
  - Valve/Tappet Clearance
    12
  - Testing Engine Compression
    12
  - Spark Plug
    13
  - Muffler/Spark Arrester
    13
  - Engine/Transmission Oil - Filter
    14
  - Front Differential - Rear Drive Lubricant
    15
  - Driveshaft/Coupling
    15
  - Nuts/Bolts/Cap Screws
    15
  - Headlight/Taillight-Brakelight
    16
  - Shift Lever
    16
  - Hydraulic Brake System
    17
  - Burnishing Brake Pads
    19
  - Checking/Replacing V-Belt
    19
- Steering/Frame/Controls
  
  21
  - Electronic Power Steering (EPS)
    21
  - Tie Rods
    23
  - Steering Assembly
    24
  - Steering Wheel
    25
  - Upper Steering Shaft
    25
  - Intermediate Steering Shaft Assembly
    26
  - Steering Knuckles
    27
  - Accelerator Pedal
    29
  - Shift Lever
    29
  - Shift Cable
    30
  - LCD Gauge/Indicator Lights
    31
  - Checking/Adjusting Front Wheel Alignment
    32
  - Front Bumper Assembly
    33
  - Hood
    33
  - Fenders
    34
  - Floor
    34
  - Dashboard
    35
  - Belly Panel
    35
  - Exhaust System
    35
  - Cargo Box
    36
  - Taillight Assembly
    36
  - Seat
    36
  - Troubleshooting
    37
- Engine/Transmission
  
  38
  - Troubleshooting
    39
  - Removing Engine/Transmission
    41
Top-Side Components

44
- Removing Top-Side Components
  44
- Servicing Engine (500)
  44
- Servicing Top-Side Components
  48
- Installing Top-Side Components
  53
- Left-Side Components
  57
- Removing Left-Side Components
  57
- Servicing Left-Side Components
  59
- Installing Left-Side Components
  61
- Removing Right-Side Components
  63
- Right-Side Components
  63
- Servicing Right-Side Components
  67
- Driven Pulley Assembly
  68
- Installing Right-Side Components
  68
- Center Crankcase Components
  71
- Separating Crankcase Halves
  71
- Disassembling Crankcase Half
  72
- Servicing Center Crankcase Components
  73
- Crankshaft Assembly
  75
- Assembling Crankcase Half
  78
- Joining Crankcase Halves
  81
Servicing Engine (700)

82
- Removing Top-Side Components
  82
- Top-Side Components
  82
- Servicing Top-Side Components
  85
- Installing Top-Side Components
  91
- Left-Side Components
  95
- Removing Left-Side Components
  96
- Servicing Left-Side Components
  97
- Installing Left-Side Components
  99
- Removing Right-Side Components
  102
- Right-Side Components
  102
- Servicing Right-Side Components
  105
- Installing Right-Side Components
  106
- Center Crankcase Components
  109
- Disassembling Crankcase Half
  109
- Separating Crankcase Halves
  109
- Servicing Center Crankcase Components
  111
- Assembling Crankcase Half
  117
  - Installing Engine/Transmission
    119
  - Joining Crankcase Halves
    119
- Fuel/Lubrication/Cooling
  
  123
  - Throttle Body
    123
  - Gas Tank
    124
  - Gas/Vent Hoses
    126
  - Oil Filter/Oil Pump
    126
  - Liquid Cooling System
    127
  - Radiator
    127
  - Thermostat
    128
  - Fan
    129
  - Water Pump
    129
  - Troubleshooting
    130
- Electrical System
  
  131
  - Battery
    131
  - Switches
    132
  - Accessory Receptacle/Connector
    132
  - Brakelight Switch
    132
  - Engine Coolant Temperature (ECT) Sensor
    133
  - Fan Motor
    133
  - Power Distribution Module (PDM)
    134
  - Ignition Coil
    134
  - EFI Sensors/Components
    135
  - Speed Sensor
    136
  - RPM Limiter
    137
  - Electronic Power Steering (EPS)
    137
  - Ignition Switch
    139
  - Headlight Switch
    139
  - Drive Select Switch
    139
  - Reverse Override Switch
    140
  - Front Drive Actuator
    140
  - Stator Coil
    141
  - Starter Motor
    141
  - Starter Relay
    142
  - Electronic Control Module (ECM)
    142
  - Fuel Pump/Fuel Level Sensor
    143
  - Regulator/Rectifier
    144
  - Headlights
    144
  - Taillight-Brakelight
    145
  - Ignition Timing
    145
  - Tilt Sensor
    145
  - Throttle Position Sensor (TPS)
    146
  - EFI Diagnostic System
    147
  - Troubleshooting
    152
- Drive System
  
  153
  - Front Drive Actuator
    153
  - Front Differential
    154
  - Drive Axles
    165
  - Rear Gear Case
    168
  - Hub
    171
  - Hydraulic Brake Caliper
    172
  - Master Cylinder Assembly
    175
  - Universal Joints
    176
  - Troubleshooting Drive System
    178
  - Troubleshooting Brake System
    178
- Suspension
  
  179
  - Front Shock Absorbers
    179
  - Rear Shock Absorbers
    179
  - Front A-Arms
    185
  - Rear A-Arms
    187
  - Wheels and Tires
    189
  - Troubleshooting
    190

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