Bearing Selection Table - Suzuki Katana 1100 Service Manual

ENGINE 3-34
NOTE:
Never try to remove or loosen the conrod cap bolts due to their
possible loosening in the rod. Once displaced, the bearing cap
will not be fitted properly.
• Place plastigauge axially on the crank pin avoiding oil hole
and at the TOC or BOC side as shown.
• Tighten the bearing cap with two-step torque values.
Initial tightening torque: 22 - 28 N·m
(2.2 - 2.8 kg-m. 16.0 - 20.0 Ib -ft)
Final tightening torque: 49 - 53 N'm
(4.9 - 5.3 kg-m. 35.5 - 38.5 Ib oft)
09900-22301: Plastigauge (Not available in U.S.A.)
NOTE:
When fitting bearing cap to crank pin, be sure to discriminate
one end from the other, namely front and rear.
NOTE:
Never rotate the crankshaft or conrod when a piece of
Plastigauge is in the clearance.
• Remove the caps, and measure the width of compressed
plastigauge with envelope scale. This measurement should
be taken at the widest part.
Crank pin bearing oil clearance
Standard: 0.032 - 0.056 mm (0.0013 - 0.0022 in)
Service Limit: 0.080 mm (0.0031 in)
• If oil clearance exceeds the service limit, select the specified
bearings from the following table.
• Check the corresponding rod 1.0. code number
CD, "'"
or "2".
• Check the corresponding crank pin 0.0. code number
0,
"''', "2"
or "3".
Bearing selection table
Crank pin
0.0.0
Code ,
T
2
----l ­
3
I--~-
---­
Conrad
1 __'__
Green
Black_~rown
1.0·CD
i
2
-1
Black
T
Brown
' I
Yellow
, - - - - - - - - - - - - - - - - - - - - - - - - - . - .
- . _ ~ - - - - -
- - - - - . _ - - - - . _ - - - -
- _
..
_---­
- - - - - - - - - - - - - - -
- - - - - - ~
1--·--------
- I I
I
I
_ _ _
\
..J
I
~ __
_ _. J
- - - - - - - - - - - - - - ~
I
,
. .