Outer Tube Metal, Oil Seal And Dust Seal Reassembly And Remounting; Fork Oil Reassembly And Remounting; Fork Spring Reassembly And Remounting - Suzuki Katana 1100 Service Manual

CHASSIS 7-20
OUTER TUBE METAL, OIL SEAL AND DUST SEAL
• Clean the metal groove of outer tube and metal outer surface.
• Install the outer tube metal
CD,
oil seal retainer
0
and oil seal
0·
CAUTION:
Use special care to prevent damage to the "Teflon" coated
surface of the Anti-friction metal when mounting it.
09940-50112: Front fork oil seal installer
• After installing the oil seal
0,
install the oil seal stopper ring
0·
• Install the dust seal (0.
CD:
Anti-friction metal
Oil seal retainer
(3): Oil seal
CD:
Oil seal stopper ring
®:
Dust seal
FORK OIL
• Use front fork oil whose viscosity rating meets specifications
below.
Fork oil type: Fork oil
#
10
Fork oil capacity: 478 ml (16.2 US OZ)
(each leg)
5
4
3
2­
• Hold the front fork vertical and adjust the fork oil level with
the special tool.
NOTE:
When adjusting oil level, remove the fork spring and compress
the inner tube fully.
+
i
09943 -74111: Fork oil level gauge
Oil level: 126 mm (4.96 in)
FORK SPRING
• When installing the fork spring, insert it with the smaller
pitch to the top.