Suzuki Katana 1100 Service Manual page 223

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SERVICING INFORMATION
8-26
ITEM
STANDARD
LIMIT
- - - l - - - - - - - - - - -
---- - -
-
­
f-- ­
~-
Camshaft journal 0.0.
IN.
&
EX
~21.959-21.980
I
.
( 0.8645 - 0.8654 )
I
-
,-----
- ,
..
-.-----
- - - - - - ­
----------------1­
Camshaft runout
I
0.10
IN. &
EX.
:
(
0.004
)
- - - - - , _ . _ . ~ -
I
158.0
Cam chain 20 - pitch length
I
I
6.22
I
- - - - - - - - _
..
_-
--_. ----
--_
.......
_--­
22nd pin
- - ­
Rocker arm 1.0.
Cam chain pin (at arrow "3")
12.000 - 12.018
I
IN. &
EX.
(
0.4724-0.4731 )
I
!
--------
- - - - - - -
- -------
-
-_._---­
Rocker arm shaft 0.0.
11.973- 11.984
i
~&
EX.
(
0.4714-0.4718)
;
- - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - -
----
------­
Cylinder head distortion
0.20
I
i
( 0.008
)
I
CYLINDER
+
PISTON
+
PISTON RING
Unit: mm (in)
_ _ _ _ _ _ _ IT_E_M______
STANDARD
J
LI M IT
_
Compression pressure
--+-------1-10-0-- 1500 kPa
900 kPa
1
11 - 15 kg/cm
2
!
9 kg/cm
2
Compression pressure difference
I
156
~_~2
_ _
~ H~~
+-
~~~ ::~
I
I
2
kg/cm
2
---
-+
28
pSI
Piston to cylinder clearance
0.050 - 0.060
0 120
I
( 0.0020 - 0.0024 )
(
0.0047 )
I
c----
- - - - - - - - - - - - - -
- - - - - - - - - - - - - - - -
----t--- --- --- -----­
Cylinder bore
I
78.000 - 78.015
78.080
r - - - - - - - - - - - -
-----------I------..L
3.0709 - 3.07 15 )
(3.0~~O_)
_
t
-1.-.___
____1
Piston diam.
I
77.945 -77.960
77880
!
(
3.0687 - 3.0693 )
.
1 - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
]Measure at 15 mm (0.6 in)from the
sl<ir~e~?:.
(_3._~~~_~_)
_
Cylinder distortion
---r-
0.20
i
( 0.008 )
-------------t
---1--,------------------------------- --------- -
-- -- - - - - - ­
Piston ring free end gap
:
I
1 0 '
8
1st
I
N I
Approx. ( 0.39 )
( 0.31 )
r; - ------ ..­
on
-t----------­
- - - - l 2 n d
N I
Approx. (
6.~~
)
!
(
~326
)
-Piston ring end-g-ap-----
~'---J- --I~~~f=g.~I:J= LI~~3)
_.
~
i
2 d
0.35- 0.50
'
10
l'
I
n
( 0.014 - 0.020 )
(
0.04 )
I
f---.
- - - - - - - - - - - - , --------------
- - - . ---------- --- -
- - - - - - - - - - -
t----------- - - - - - - - - ­
Piston ring to groove clearance
:
1st
I
- - - -
(
g:6~~
)
I~~--- ~~------
_ _
(g:6g-f)---­
~-n-ri-n-g-g-r-o-o-ve-w-i-d-th---~--;:~----~~E~~l~==r-~==~--~
~---.-:----r'
__
J
O.
O~~_~_~_4~
l------t--------- --._----.--­
I
Oil
(
o~~~ = ~:g~o
)
I
Pi~to-n-~i~g
·th-ic-k----n-e-ss-----
I
~~t-- -------;-~~~~=-~6~~-)
---t . . ­
r-;
nd--
1----;-~~1r::ff~~I--1
- ---­

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