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Operator Manual

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   Summary of Contents for XEROX DocuColor 6060

  • Page 1 Operator Manual...
  • Page 2 , The stylized X, and all Xerox product names and product numbers mentioned in this publication are trademarks of XEROX CORPORATION. Other company brands and product names may be trademarks or registered trademarks of the respective companies and are also acknowledged.
  • Page 3: Table Of Contents

    Table of Contents Safety Notices Electrical Safety ...........xi Disconnect Device.
  • Page 4 Ta b l e o f C o n t e nt s Getting the Color You Expect ........1-5 Color Gamut .
  • Page 5 Ta b l e o f C o n t en t s Saddle Stitching ........1-21 Perfect Binding .
  • Page 6 Relocating the DocuColor 6060 ........
  • Page 7 Ta b l e o f C o n t en t s Tabs/Buttons/Icons ........4-10 Touch Screen Button Types and Functions.
  • Page 8 Ta b l e o f C o n t e nt s Store Programming ........4-47 Recall Programming.
  • Page 9 Ta b l e o f C o n t en t s Accessories Trays 3 and 4 (Second Feeder Module) ....... 5-1 Identifying the Parts .
  • Page 10 Ta b l e o f C o n t e nt s Bypass ..........5-31 Paper Guidelines .
  • Page 11 Ta b l e o f C o n t en t s Paper Tray Jams ..........6-14 Upper Transport Area Jam .
  • Page 12 Ta b l e o f C o n t e nt s Maintenance Cleaning the Digital Press ......... 8-1 Cleaning the Touch Screen.
  • Page 13: Safety Notices

    Safety Notices This Xerox digital press and the recommended supplies have been designed and tested to meet strict safety requirements. Attention to the following notes will ensure the continued safe operation of your digital press. Electrical Safety • Use only the power cord supplied with this equipment.
  • Page 14: Disconnect Device

    If any of the following conditions occur, immediately switch off the power to the machine and disconnect the power cord from the electrical outlet. Call an authorized Xerox service representative to correct the problem. – The machine emits unusual noises or odors.
  • Page 15: Laser Safety

    Do not perform any maintenance procedures unless you have been trained to do them by a Xerox representative, or unless a procedure is specifically described in one of the manuals included with your press.
  • Page 16: Operational Safety

    A F E T Y O T I C E S Operational Safety Your Xerox equipment and supplies were designed and tested to meet strict safety requirements. These include safety agency examination, approval, and compliance with established environmental standards. Your attention to the following safety guidelines will help ensure the continued safe operation of your digital press: •...
  • Page 17: Ozone Safety

    Xerox installation procedures, ensures that concentration levels meet safe limits. If you need additional information about ozone, request the Xerox publication, OZONE, 600P83222, by calling 1-800-828-6571 in the USA. For a French language version, call 1-800-828-6571 in the USA, then press 2.
  • Page 18 A F E T Y O T I C E S This page is intentionally blank. 6 0 60 xv i D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 19: Notices

    Changes or modifications to this equipment not specifically approved by the Xerox Corporation may void the user’s authority to operate this equipment. Shielded cables must be used with this equipment to maintain compliance with FCC regulations.
  • Page 20: Safety Extra Low Voltage Approval

    O T I C E S Safety Extra Low Voltage Approval This Xerox digital press is in compliance with various governmental agencies and national safety regulations. All system ports meet the Safety Extra Low Voltage (SELV) circuits for connection to customer-owned devices and networks.
  • Page 21: It's Illegal In The Usa

    O T I C E S It’s Illegal in the USA Congress, by statute, has forbidden the reproduction of the following subjects under certain circumstances. Penalties of fine or imprisonment may be imposed on those guilty of making such reproductions. 1.
  • Page 22 O T I C E S 2. Adjusted Compensation Certificates for Veterans of the World Wars. 3. Obligations or Securities of any Foreign Government, Bank, or Corporation. 4. Copyrighted material, unless permission of the copyright owner has been obtained or the reproduction falls within the “fair use” or library reproduction rights provisions of the copyright law.
  • Page 23: It's Illegal In Canada

    O T I C E S It’s Illegal in Canada Parliament, by statute, has forbidden the reproduction of the following subjects under certain circumstances. Penalties of fines or imprisonment may be imposed on those guilty of making such copies. 1. Current bank notes or current paper money. 2.
  • Page 24: Environmental Notices For The Usa

    Xerox ENERGY STAR equipment is preset at the factory to enter a “low power” state and/or shut off completely after a specified period of use. These energy- saving features can reduce product energy consumption in half when compared to conventional equipment.
  • Page 25: Product Recycling And Disposal

    For more information about Xerox environmental programs, visit www.xerox.com (refer to the “About Xerox” section). If your product is not part of the Xerox program and you are managing its disposal, please note that the product may contain lead, mercury and other materials whose disposal may be regulated due to environmental considerations.
  • Page 26 O T I C E S This page is intentionally blank. 6 0 60 xx i v D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 27: Conventions

    O N V E N T I O N S Conventions Standardized conventions have been used in this manual to assist you in visually locating and identifying information quickly. Symbols CAUTION: This symbol alerts you to an action that may cause damage to hardware, software, or result in the loss of data.
  • Page 28 O N V E N T I O N S KEY POINT: This symbol identifies information that is being emphasized and is important for you to remember. The 1 2 3... symbol indicates the beginning of a task or work process you should use to complete a procedure and is followed by the first step of a numbered procedure, task, or work process.
  • Page 29: Writing Style Conventions

    O N V E N T I O N S Writing Style Conventions • Bold type indicates the name of a button to press or touch. • Underlining is used to emphasize a word or term. • Italic type is used for the text associated with symbols such as Cautions, Notes, Key Points, etc.
  • Page 30 O N V E N T I O N S This page is intentionally blank. 6 0 60 xx v ii i D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 31: About Color Printing

    All the steps that used to be performed for offset printing have now been digitized and can be performed on your computer. The DocuColor 6060 digital color press makes it possible for you to print fast, offset-quality images.
  • Page 32: Image Quality

    B O U T O L O R R I N T I N G Image Quality When creating a document with color images, you first need to understand the capabilities, strengths, and weaknesses of the software you are using. This ®...
  • Page 33: How Input Determines Output

    B O U T O L O R R I N T I N G How Input Determines Output Successful reproduction of color images depends on a number of factors, starting with the differences in how the various technologies that affect the image translate and display the color.
  • Page 34: Image Key

    B O U T O L O R R I N T I N G Image Key Some scanners, especially low-end desktop models, tend to compress the tonal range of an image and increase the contrast or difference between light and dark areas.
  • Page 35: Grain/image Size

    B O U T O L O R R I N T I N G Grain/Image Size The size of an original scanned image is also important to the clarity of the output image. If an image is enlarged too much, the grain of the image may become obvious, detracting from the image quality.
  • Page 36 B O U T O L O R R I N T I N G Additive color Computer monitors work with energized phosphors that glow red, green, or blue on the face of a picture tube. If accurate color reproduction is important to you, your monitor should be calibrated on a regular basis.
  • Page 37: Color Gamut

    RGB monitor. The RGB monitor gamut is larger than the CMYK gamut of a Xerox DocuColor system press. The CMYK gamut of offset printing is significantly less than that of a Xerox DocuColor system. The figure below compares the color gamuts of the DocuColor 40 and the DocuColor 6060.
  • Page 38: Color Models

    B O U T O L O R R I N T I N G Color Models Video technology (computer monitors, scanners, and television screens) sees color as transparent light and uses an RGB model to display colors. To display color appropriately on video technology, captured images are broken down into pixels (picture elements) that are projected as rays of red, green, and blue light.
  • Page 39: Adding And Replacing Gray To Improve Color

    B O U T O L O R R I N T I N G Adding and Replacing Gray to Improve Color There are limitations to achieving the exact colors when converting from RGB (for video display) to CMY (for print). For example, CMY pigments aren’t capable of producing consistent black or gray tones.
  • Page 40: Color Management

    B O U T O L O R R I N T I N G Color Management Since the color on a screen differs from the color produced by the press, it is necessary to have a Color Management System (CMS). The CMS identifies and bridges the gap between the RGB and CMYK color spaces belonging to your monitor, press, and scanner.
  • Page 41: Halftone Dots

    Xerox media have been designed with evenly distributed fibers in its structure to yield crisp and mottle-free prints.
  • Page 42: Electronic Digital File

    Electronic Digital File Calibration Calibration is essential to insuring good color quality. The purpose of calibration is to measure how the DocuColor 6060 is printing the requested colors and to then make any corrections that are required. For the Color Server...
  • Page 43: Digital Image Manipulation

    B O U T O L O R R I N T I N G Digital Image Manipulation Although image reproduction can be a complex process, one of the primary advantages of capturing an image digitally is that it can be manipulated until you have achieved the desired output.
  • Page 44: Output Considerations

    B O U T O L O R R I N T I N G Output Considerations Mottle Mottling is uneven spotty toner coverage that occurs when printing large, solid areas of flat color. Paper choice can be critical in avoiding this problem. To obtain sharp and uniform images, use only paper stock that is smooth and has uniformly distributed fibers.
  • Page 45: Trapping

    B O U T O L O R R I N T I N G Trapping Trapping compensates for misregistration by slightly overprinting adjacent colors. No Trap Trap Halo Haloes are light areas around an object that occur when printing a darker color dry ink/toner on a lighter color dry ink/toner background.
  • Page 46: Anti-aliasing

    B O U T O L O R R I N T I N G Anti-aliasing Anti-aliasing is a graphics software feature that eliminates or softens the jaggedness of low resolution curved edges. Anti-aliased Not Anti aliased Knockout Knockout prints a shape or object by removing (knocking out) all underlying colors.
  • Page 47: Duplex Settings

    It is important to remember that an image can be printed only at the resolution available on your output device. The DocuColor 6060 has a print capability of 600 dpi. 1-17...
  • Page 48: Color Servers

    B O U T O L O R R I N T I N G Color Servers Color servers are connected to your network and drive color output devices. Each time an image is sent to a printer, the color server connected to the printer converts, or rasterizes, the data in the file into dots which can be printed by the target output device.
  • Page 49: Finishing

    O L O R R I N T I N G Finishing There are two types of finishing: the finishing that the DocuColor 6060 can do and the preparation for finishing other than what the DocuColor 6060 can perform. The finishing options for the DocuColor 6060 are the following: •...
  • Page 50: Binding Preparation

    B O U T O L O R R I N T I N G Binding Preparation Nested Signature and Binders Creep The effects of binders creep are most obvious when thick paper is folded or multiple signatures are nested with each other. After trimming, the innermost signatures will have a smaller page size than the outermost.
  • Page 51: Binding Methods

    B O U T O L O R R I N T I N G Binding Methods Saddle Stitching Saddle stitching is accomplished using a stapler or a high-speed binding machine that inserts and bends thin wire through the spine of a document. This wire leaves the document looking like it has been stapled.
  • Page 52: Final Finishing Touches

    B O U T O L O R R I N T I N G Final Finishing Touches Die Cutting In die cutting, shapes are cut out of a page with sharp knives. It is most often used to create attention-getting documents, or for packaging with unique shapes, like video box covers.
  • Page 53: Overview

    2. Overview The DocuColor 6060 is a full color/black and white digital press operating at a speed of 60 prints per minute. This chapter provides the location, name, and function of the various digital press components including: • External components •...
  • Page 54: Identifying The External Components

    V E R V I E W Identifying the External Components Use the illustration below to identify external components listed in the table below. Power On/Off Control Panel Touch Screen Switch Dry Ink/Toner Compartment Duplex Automatic Document Feeder Offset Catch Tray Tray 1 Tray 2 Exit Module...
  • Page 55 V E R V I E W Part Description Transport Module The Transport Module carries the paper from the paper trays to the upper paper path of the digital press. It also routes the paper from the lower paper path of the digital press to the upper paper path of the digital press when duplexing.
  • Page 56 V E R V I E W Part Description Control Panel Allows keypad selection of features. Refer to the Control Panel section in this chapter. Dry Ink/Toner Compartment Contains the Dry Ink/Toner cartridges. The cartridge colors from left to right, are black, cyan, magenta, and yellow. Refer to the Maintenance Chapter of this manual for instructions on changing the cartridges.
  • Page 57: Ecology Module

    V E R V I E W Ecology Module The Ecology Module connected to the back of the DocuColor 6060 contains the environmental components (ozone and dust filters). The Ecology Module is maintained by the Xerox service representative. Figure 2. Ecology Module...
  • Page 58: Electrical Module

    The Xerox service representative connects a laptop to the 25 pin connector on the Electrical Module to load software or run diagnostics. This connector is only for the Xerox service representative. Do not connect a computer cable to it.
  • Page 59: Dry Ink/toner Waste Bottle

    V E R V I E W Dry Ink/Toner Waste Bottle The Dry Ink/Toner Waste Bottle collects the waste dry ink/toner in the printing process. The Dry Ink/Toner Waste Bottle is customer replaceable and located in the rear of the Exit Module. Refer to the Maintenance Chapter of this manual for instructions on changing the Dry Ink/Toner Waste Bottle.
  • Page 60: Ground Fault Indicator (gfi) Circuit Breaker

    V E R V I E W Ground Fault Indicator (GFI) Circuit Breaker The DocuColor 6060 is equipped with an additional safety circuit breaker called a Ground Fault Indicator. This device trips if the power to the digital press is interrupted.
  • Page 61: Touch Screen

    V E R V I E W Touch Screen Use the Touch Screen to select features and options for scanned output. The screen also displays messages that indicate the status of the digital press during idle, run, or fault conditions. The Touch Screen displays the default screen selected in the Tools Mode by your System Administrator.
  • Page 62 V E R V I E W Cancel Button Save Button Option Button Icon Button Arrows to set values Figure 7. Screen Button Types Selectable Touch Screen buttons are in color and shadowed. These buttons change appearance when selected. The standard button types include: •...
  • Page 63 Touch the up arrow to increase the value; touch the down arrow to decrease the value. Changes are displayed in the value boxes. Values on the DocuColor 6060 are set in millimeters (mm) and inches. • Cancel and Save buttons The Cancel button allows you to cancel selected feature options without saving them.
  • Page 64: Control Panel

    V E R V I E W Control Panel Your DocuColor 6060 has one of two Control Panels: a Control Panel with words or with international symbols. The function of each button is described in the table on the following pages. Some of the buttons are activated only when the optional Scanner is connected.
  • Page 65 V E R V I E W Name Word Symbol Function Features Displays the screen containing the Basic Features, Added Features, Image Quality, and More tabs. Activated on digital press with scanner only. Power Saver Lights up when the digital press is in Sleep Mode, which lowers the Fuser temperature.
  • Page 66 V E R V I E W Name Word Symbol Function Review Displays the job programming choices that are selected. Digital press with scanner only. Help Displays additional information useful in completing a task. Clear All Clears all job programming and returns the digital press to the default settings.
  • Page 67 V E R V I E W Name Word Symbol Function Pause Press the Pause button to stop the scanning process. You cannot run another job while in the Pause mode. You must press Pause again to resume the original job or to press Clear All to cancel the job.
  • Page 68: Features

    V E R V I E W Features The Features button is enabled only when the optional scanner is connected. The following screen is displayed. Trays 3 and 4 appear in the Paper Supply column only when an optional Second Feeder Module is connected to the digital press. The Basic Features screen can be set as the initial screen default by your System Administrator.
  • Page 69: Job Status

    V E R V I E W Job Status When you press the Job Status button, the Job Status screen shown on the following page is displayed. The Job Status screen can be set as the initial screen default by your System Administrator. Information about the job includes Job Type, Current Status, Paper Size, Output Quantity (refers to the output in sheets for a single page job and in sets or stacks for a multiple page job), and total Number of Pages.
  • Page 70 V E R V I E W Figure 10. Job Status Screen Name Function Job List Shows all jobs submitted. Hold Job Holds a job in the print queue until released. Release Job Releases a Hold Job to be printed. Promote Job Enables a job to be moved in front of other jobs in the queue.
  • Page 71: Power Saver

    V E R V I E W Power Saver Pressing the Power Saver button puts the digital press in a reduced power consumption mode during which the Fuser temperature is lowered. The digital press will automatically go into this mode after no activity occurs for the factory default time of 60 minutes.
  • Page 72: Machine Status

    Displays the customer support phone number, the serial number of the machine, and access to the Meters screen. Error Log Shows all error codes to assist your Xerox service representative in solving problems with the DocuColor 6060. Maintenance Touch the Customer Replaceable Unit button to display the status of the Dry Ink/Toner Cartridges, Dry Ink/Toner Waste Bottle, Charge Corotrons and Fuser Web.
  • Page 73: Machine Details Tab

    V E R V I E W Machine Details tab Figure 12. Machine Details tab This screen provides the telephone number to call for support, the machine serial number and access to the meter counts. 2-21 6 06 0 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 74 V E R V I E W Meters keep track of print counts. To view the print count, touch the Meters button on the Machine Details screen. The Billing Meters screen is displayed. Figure 13. Billing Meters Screen To reset the meters to 0, touch the Resettable Meters button. On the following screen touch the Reset button.
  • Page 75: Maintenance Tab

    A yellow triangle alerts you that the level is low and a red circle indicates that the consumable is depleted. When a consumable item is depleted, the DocuColor 6060 will automatically interrupt the current job and will not restart until the consumable is replaced.
  • Page 76: Review

    V E R V I E W Review The Review button displays the Review screen, which allows you to review the information programmed for a scanner job. Use the up and down arrow buttons on the right side of the screen to scroll down through all of the features. •...
  • Page 77 V E R V I E W Figure 17. Review Screen for Digital Press with Scanner continued Figure 18. Review Screen for Digital Press with Scanner continued 2-25 6 06 0 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 78 V E R V I E W Figure 19. Review Screen for Digital Press with Scanner continued 2- 2 6 6 0 60 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 79: Help

    V E R V I E W Help Press Help for an overview of the different options displayed in the various tabs on the Touch Screen. Clear All Press Clear All to cancel all programmed selections and restore the defaults. Interrupt Press Interrupt to interrupt a scan or print job that is running, to program and run another job, and then to resume scanning or printing the original job.
  • Page 80: Job Monitor Screen

    V E R V I E W Job Monitor Screen The Job Monitor screen automatically displays the options selected for the current Scanner job and allows you to program features for the next job while the current job is running. If there is more than one job programmed in the digital press, the last job programmed appears on the Job Monitor, not the job that is currently running.
  • Page 81: Audio Tones

    V E R V I E W Audio Tones There are three audio tones: • Attention: The Attention Tone sounds six seconds after a scan job has been completed to remind you to remove the document from the Scanner glass. •...
  • Page 82: Alert Screens

    V E R V I E W Alert Screens An Alert screen has a red bar across the screen when a consumable product, such as Dry Ink/Toner, needs to be replaced. An Alert screen also indicates that the digital press is unable to make prints because of a fault condition. Follow the instructions on the Touch Screen to resolve the problem and resume printing.
  • Page 83: Duplex Automatic Document Feeder (dadf)

    V E R V I E W Duplex Automatic Document Feeder (DADF) Figure 22. DADF The DADF automatically feeds up to 50 same size or mixed size documents. Place documents face up in the Duplex Automatic Document Feeder and ensure that the paper guide is against the documents.
  • Page 84: Document Glass

    V E R V I E W Document Glass Document Cover Belt Figure 23. Document on the Glass Lift the DADF and place the original face down in the upper-left corner using the same orientation as the paper in the selected paper tray; Long Edge Feed (LEF) on the glass if the paper in the tray is LEF and Short Edge Feed (SEF) on the glass if the paper in the tray is SEF.
  • Page 85: White Border Edges

    V E R V I E W White Border Edges All prints made on the DocuColor 6060 have white border edges on four sides of the output. There is a factory setting which removes 2 mm from all four edges of the input original.
  • Page 86: Identifying The Internal Components

    Figure 24. Internal view of the DocuColor 6060 Serial Number Label If the DocuColor 6060 has a loss of power, and it is impossible to access the Machine Details tab to get the serial number, open the two main front doors. The serial number label is in the center of the bottom frame of the digital press.
  • Page 87: Transport Module

    V E R V I E W Transport Module Paper from all trays moves through the Transport Module to the upper paper path in the digital press. The lower paper path in the digital press carries duplexed sheets through the Transport Module to the digital press upper paper path.
  • Page 88: Paper Path In The Digital Press

    V E R V I E W Paper Path in the Digital Press The paper path in the digital press transfers an image to the paper and fuses it for both the simplex and duplex selections. It has two areas, the upper paper path and the lower paper path.
  • Page 89: Exit Module

    V E R V I E W Exit Module A completed print passes through the Exit Module to the Offset Catch Tray or other finishing device. The Exit Module contains a Decurler that removes paper curl caused by the fusing process. The Exit Module also contains an Inverter which turns the paper over to image side two when duplexing, or when face down output is selected.
  • Page 90: Relocating The Docucolor 6060

    V E R V I E W Relocating the DocuColor 6060 If the DocuColor 6060 must be relocated, call your Xerox customer representative. The Installation Planning procedure must be conducted for every new site. 2- 3 8 6 0 60...
  • Page 91: Paper And Paper Trays

    PDF files are available at www.xerox.com. Use the search parameter DocuColor 6060 and follow the path until you reach the files to download. Paper Handling For the best performance load paper with the seam side up in all the paper trays.
  • Page 92 A P E R A N D A P E R R A Y S For reliable digital press operation and good print quality, Xerox recommends the following: • Store Paper: • On a flat surface. Do not store paper directly on the floor, since that increases the possibility of moisture absorption.
  • Page 93: Paper Trays

    A P E R A N D A P E R R A Y S Paper Trays Paper Trays 1 and 2 are the standard paper trays for the basic configuration of the digital press. The following figure shows the paper path from trays 1 and 2 through the Transport Module.
  • Page 94: Paper Guidelines

    A P E R A N D A P E R R A Y S Paper Guidelines For the best results, remember the following: • Do not load paper or other materials above the MAX line on the rear paper guide. •...
  • Page 95 A P E R A N D A P E R R A Y S Paper All Paper Trays Minimum Paper Size 182mm x 182mm (7.16 x 7.16”) Maximum Paper Size 320mm x 488mm (12.6 x 19.2”) Standard Sizes B5 LEF/SEF A4 LEF/SEF B4 SEF A3 SEF...
  • Page 96: Tray Capacity

    All paper trays have a capacity of 2000 sheets of 24 pound (90 g/m ) paper. Duplexing The DocuColor 6060 duplexes prints from all paper trays up to 220 g/m . The system does not duplex media larger than 12.6 x 18” (321.1 x 458.1 mm).
  • Page 97: Tabbed Inserts

    A P E R A N D A P E R R A Y S Tabbed Inserts Tabbed Inserts can be loaded into the paper trays as Non-Standard paper. • When loading, the non-tabbed, short edge of the tabbed insert should be the lead edge to the digital press.
  • Page 98: Drilled Paper

    A P E R A N D A P E R R A Y S Drilled Paper 3-hole drilled paper can be run from all the trays either LEF or SEF with the holes facing any direction. NOTE: If you are stapling 3-hole drilled paper with the optional High Capacity Stacker Stapler, refer to the Accessories chapter for paper loading instructions, based on the position of the staple.
  • Page 99: Auto Paper

    A P E R A N D A P E R R A Y S Auto Paper Auto Paper can be enabled in the Tools Mode if the optional Scanner is connected or not. When enabled, the digital press automatically selects the paper tray containing the correct size paper.
  • Page 100: Loading Paper

    A P E R A N D A P E R R A Y S Loading Paper Use this procedure to load paper in any paper tray. Pull out the tray slowly until it stops. Load the correct size paper into the tray in the correct feeding orientation. Refer to the orientation labels on each tray.
  • Page 101 A P E R A N D A P E R R A Y S Adjust the paper guides by pressing in the guide release and carefully moving the Edge Guide until it lightly touches the edge of the material in the tray. Although all the trays have auto size detection capability, the paper weight (g/m ) range must be selected on the Weight Indicator at the top/front of each...
  • Page 102: Paper Trays Air Adjustment

    A P E R A N D A P E R R A Y S Paper Trays Air Adjustment Blowers help control the environmental conditions in the paper trays to ensure optimum print capability: • Each paper tray has two blowers. The lead edge blower is on at all times and produces heated air if one of the following selections are made: Coated paper, Transparencies, or plain paper 106 g/m or heavier.
  • Page 103: Paper Weight Conversion Tables

    A P E R A N D A P E R R A Y S Paper Weight Conversion Tables Specific Weight Conversion Xerographic Offset, Text, Cover, Index, Bristol and Bond, Writing, Book, pounds pounds Grammage Tag, pounds pounds pounds 20 x 26” - 25.5 x 30.5”...
  • Page 104: Weight Conversion Ranges

    A P E R A N D A P E R R A Y S Weight Conversion Ranges Xerographic Offset, Text, Bond, Cover, Index, Bristol and Book, Writing, pounds pounds Tag, pounds Grammage pounds pounds 20 x 26: - 25.5 x 30.5” 22.5 x 28.5”...
  • Page 105: Scanner

    4. Scanner Scanning The Scanner and Duplex Automatic Document Feeder (DADF) are optional accessories for the DocuColor 6060. This chapter will familiarize you with the scanner features you can use for scan-to-print jobs. The following scanner functions are discussed: • Basic Scanning Steps •...
  • Page 106: Basic Scanning Steps Using The Glass

    C A N N E R Basic Scanning Steps Using the Glass Use the following steps for one-sided copies. Refer to the Basic Features section for two-sided copies. Press the Clear All button to clear any previous programming. Display the Basic Features tab. Lift the DADF and place the original face down on the Document Glass and close the DADF.
  • Page 107 C A N N E R • The scanner will have difficulty recognizing the size of the original if the following are placed on the Document Glass. • Highly transparent originals, such as transparencies or tracing paper. • Originals with dark edges. Refer to Document Type/Dark Edges in the Image Quality chapter to scan originals with dark edges.
  • Page 108: Using The Duplex Automatic Document Feeder (dadf)

    C A N N E R Using the Duplex Automatic Document Feeder (DADF) Document Specifications Documents should meet the following guidelines for optimum operation. Document jams may occur if originals other than those recommended are used. Jams may damage the originals. •...
  • Page 109: Identifying Dadf Parts

    C A N N E R Identifying DADF Parts Output Tray Document Feed Lamp Output Tray Extension DADF Paper Guide Figure 2. DADF Part Description Document Feed Lights when the original is properly Lamp seated in the DADF and ready to be scanned.
  • Page 110: Using The Dadf

    C A N N E R Using the DADF Remove any paper clips or staples from the documents. Place up to 50 same size or mixed size from 16 to 32 pound (64 to 128 g/m documents face up in the DADF Tray. Slide the documents to the left until the green Document Feed Lamp is lit.
  • Page 111: Clearing A Dadf Jam

    C A N N E R Clearing a DADF Jam Figure 3. Left Cover of the DADF Open the left cover of the DADF. Carefully remove the jammed original. If the original tears, ensure all pieces are removed. Follow all instructions on the Touch Screen. Press Start to resume the job.
  • Page 112: Auto Image Rotation

    C A N N E R Auto Image Rotation The DocuColor 6060 offers an automatic rotation feature for 8.5 x 11 inch, or A4, original documents input from both the Duplex Automatic Document Feeder and the Document Glass. This feature must be activated through Tools Mode. Refer to the System Administration Guide for the procedure.
  • Page 113: Touch Screen

    C A N N E R Touch Screen Use the Touch Screen to select features and options that specify the appearance of the scanned output. The Touch Screen also displays messages that indicate the status of the digital press during idle, run, or fault conditions. The Touch Screen displays the default screen selected in the Tools Mode by your System Administrator.
  • Page 114: Tabs/buttons/icons

    C A N N E R Tabs/Buttons/Icons Some screens on the Touch Screen display tabs which contain selectable options. Features and options are initially set to the factory default settings. These settings can be changed by your System Administrator in Tools Mode. Ask your System Administrator for more information regarding these selections, or refer to the Tools chapter of the System Administration Guide.
  • Page 115: Touch Screen Button Types And Functions

    Reduce/Enlarge. Touch the up arrow to increase the value; touch the down arrow to decrease the value. Changes are displayed in the value boxes. Values on the DocuColor 6060 are set in millimeters (mm) and inches. • Fixed selection buttons Fixed selection buttons allow you to select preset (default) values indicated on the Touch Screen.
  • Page 116 C A N N E R • Cancel and Save buttons The Cancel button allows you to cancel selected feature options without saving them. The Save button allows you to save selected feature options. Cancel Button Save Button Icon Button Fixed Option Arrows to set values...
  • Page 117: Basic Features

    C A N N E R Basic Features Features and options discussed follow the factory default settings. You may see different settings depending on the options your System Administrator has selected in Tools Mode. Touch the Features button on the Control Panel to display the Basic Features screen.
  • Page 118: Color Mode

    Select the Full Color option, located in the Color Mode column on the Basic Features screen, when the original contains color and black. In the Full Color mode, the DocuColor 6060 uses all four colors: cyan, magenta, yellow, and black for the output document.
  • Page 119: Pass Color

    Features screen, when the document contains very little black, or when Process Black is acceptable over a true reproduction black (used with photographs, for example). The DocuColor 6060 uses only cyan, magenta, and yellow to produce the output image. Process Black is a combination of cyan, magenta, and yellow. The three dry inks (toners) are combined together in equal amounts to produce black.
  • Page 120: Single Color

    C A N N E R Single Color Select from the color palette displayed. In the Single Color Mode, the percentages of cyan, magenta, and yellow can be adjusted to vary the output hue. Touch the Single Color... button on the Basic Features screen. The Single Color Palette screen is displayed.
  • Page 121 C A N N E R If you want to adjust the hue, press the up/down buttons to adjust the percentages of cyan, magenta, and yellow. The box reflecting the overall color changes as the color is adjusted. Touch Save when the desired hue has been achieved.
  • Page 122: Reduce/enlarge

    The Reduce/Enlarge feature, located on the Basic Features screen, allows you to select the size of the output image from preset values or through independent ratios for the image length and width. The DocuColor 6060 can also be set up for automatic reduction or enlargement.
  • Page 123: Auto

    C A N N E R Auto% The Auto% option, located in the Reduce/Enlarge column on the Basic Features screen, automatically reduces or enlarges the image, based on the size and orientation of the document and the paper tray selected. This option is applied only to standard size documents.
  • Page 124: More

    C A N N E R More... • 100%: 100% ensures that the entire original is copied if the paper tray selected and the original are the same size. Figure 10. Reduce/Enlarge, More... Screen • Auto%: The Auto% option automatically reduces or enlarges the copy, based on the size and orientation of the document and the paper tray selected.
  • Page 125 C A N N E R • Preset/Variable: Preset is the quickest way to select a desired magnification. Up to six Presets are available at one point in time, and the values of Presets can be changed in Tools Mode. Refer to the System Administration Guide for procedures.
  • Page 126 C A N N E R • Custom: To customize, 25 to 400% can be selected independently on both the X and Y axis using the up and down arrows. Auto Custom automatically reduces or enlarges the width and length of the image on the original by different percentages.
  • Page 127 C A N N E R • % by Length: Input the Length of the Original from 0.1 to 17 inches and the Length of the Copy Paper from 0.1 to 17 inches. The digital press compares the length and width of the original to the length and width of the paper in the tray selected, and then calculates the correct magnification to produce the desired output.
  • Page 128 C A N N E R • Whole Image: The Whole Image feature prevents a loss of image at the edges of your print by automatically fractionally reducing a bleed edge original image. Use Whole Image when you have selected 100% or Auto% in the Reduce/ Enlarge feature.
  • Page 129: Paper Supply

    C A N N E R Paper Supply Two large capacity paper trays are standard with the digital press. An optional second feeder module with two more large capacity trays is also available. The paper size displayed on the Basic Features screen for each tray is set by adjusting the paper guides in each tray.
  • Page 130: Output

    C A N N E R Output The graphic and button selections that appear in the Output column are automatically displayed by the system according to the finishing accessories connected to your digital press. Possible combinations are: • Offset Catch Tray •...
  • Page 131: Common Finishing Selections

    C A N N E R Common Finishing Selections Most of the finishing devices available for the DocuColor 6060 enable the following selections: • Collated: Collated refers to copies that are delivered as sets and offset in the output device. Each set is in the order in which the originals were scanned (1, 2, 3..., 1, 2, 3..., 1, 2, 3...).
  • Page 132: Added Features

    C A N N E R Added Features The Added Features tab gives you more selections for additional complex copy jobs. Figure 15. Added Features Screen 2 Sided Output Use the 2 Sided Output feature to scan 1-sided or 2-sided originals for 1-sided or 2-sided output.
  • Page 133 C A N N E R This scans a 1-sided original and produces 1-sided output. Figure 16. 1-1 Sided Screen This scans 1-sided originals and creates 2-Sided output. Indicate the orientation of the copies to be Head to Head or Head to Toe. Figure 17.
  • Page 134 C A N N E R Figure 18. 2-1 Sided Screen This scans a 2-sided original and creates 2-sided output. Indicate whether the original is Head to Head or Head to Toe orientation. Also indicate the orientation of the copy to be Head to Head or Head to Toe. Figure 19.
  • Page 135: Image Shift

    C A N N E R Image Shift Image Shift enables specific kinds of image repositioning on output. When using 2-Sided Output, the Image Shift options can be set independently for each side. The Image Shift feature is located on the Added Features screen. No Shift If No Shift is selected, the digital press assumes that the original document is registered in the upper left corner of the Document Glass.
  • Page 136: Auto Center

    C A N N E R Auto Center Auto Center automatically places the scanned image in the center of the output paper size. The original should be smaller than the output paper, or the image should be reduced if the original is larger than the output paper. In some cases, the original image center is shifted slightly on the output copy.
  • Page 137: Margin Shift

    C A N N E R Margin Shift Use the Margin Shift feature to create a margin for binding one edge of a document by shifting the image away from that edge. The Margin Shift feature enables you to center a document image, shift the image to one edge slightly, or move the image to a specified edge (0 to 50 mm Left/Right or Top/Bottom) of the output copy.
  • Page 138: Unrestricted Shift

    C A N N E R Unrestricted Shift Unrestricted Shift allows independent shifting of the image horizontally and/or vertically. The limit is the maximum dimension of the paper. The X axis can be shifted 0 to 432 mm and the Y axis can be shifted 0 to 297 mm. Touch the Image Shift button on the Added Features screen.
  • Page 139: Corner Shift

    C A N N E R Corner Shift Corner Shift enables shifting of the image to each of the four corners of the paper or to the center of each of the four sides of the paper (eight positions total). Corner Shift may not be evident on your output if you copy your original document at 100%.
  • Page 140: Original Input

    C A N N E R Original Input The Original Input feature, located on the Added Features screen, enables you to specify the size of the original document to be scanned. You may select a standard international size, standard US paper size, or a non-standard size. This feature also allows you to specify automatic feed (DADF) or manual feed (Document Glass).
  • Page 141: Manual Input

    C A N N E R Manual Input When you use the Manual Input option, place the documents on the Document Glass one at a time. The machine prescans each document for size so it is not necessary to select Mixed Size Originals. There is no loss of productivity, however, if Mixed Size Originals is selected with Manual Input.
  • Page 142: Mixed Size Originals

    C A N N E R Figure 27. Manual Input, Custom Size Screen Press Save. Continue selecting options for your job. When you are finished selecting options, press Start. Mixed Size Originals You can copy jobs with mixed size originals when you use the Duplex Automatic Document Feeder (DADF).
  • Page 143: Bound Originals

    C A N N E R Bound Originals The Bound Originals feature allows you to copy bound documents such as books, magazines, journals, notebooks, glued forms, or stapled sets. When you select this feature, each page is copied onto a separate sheet of paper. If you select Left Page, only the page on the left side of the bound original is scanned and copied.
  • Page 144 C A N N E R Touch the Left Page button to scan and copy the left page. Touch the Right Page button to scan and copy the right page. Touch the Both Pages button to scan and copy both pages. If you select Left Page or Right Page, use the up and down arrow buttons to indicate the desired amount of Binding Erase in millimeters (0-50 mm).
  • Page 145 C A N N E R If you select Both Pages, indicate the amount of binding erase using the up and down arrow buttons. Indicate the Reading Order by touching either the Left or Right button. • Touch the Left button to have output delivered in sequential order: 1, 2, 3... •...
  • Page 146: Edge Erase

    C A N N E R Edge Erase The Edge Erase feature, located on the Added Features screen, allows you to erase images around the border of a document. Edge Erase also deletes center streaks caused by a gap between the spine of a bound document and the Document Glass.
  • Page 147: Edge Erase For Drilled Paper

    C A N N E R Edge Erase for Drilled Paper Edge Erase can be used to erase the black holes created when copying an original that is printed on drilled paper. This can be used for 1-Sided and 2-Sided scan to print jobs from the Duplex Automatic Document Feeder (DADF).
  • Page 148: Border Erase

    C A N N E R Border Erase The Border Erase feature makes it possible to specify the size of border to create on all four sides of a print. You can erase the border in 1 mm increments from a minimum of 0 mm up to a maximum of 50 mm.
  • Page 149: Edge/center Erase

    C A N N E R Edge/Center Erase Edge/Center Erase allows you to erase the Left/Right edge, Top/Bottom edge, and Center from 0 to 50 mm in increments of 1 mm. Left/Right and Top/Bottom can be set independently. Edge Erase is proportional to Reduce/Enlarge. For example, if Edge Erase is set for 30 mm and 50% reduction is programmed then the amount of Edge Erase will be 15 mm on the output.
  • Page 150 C A N N E R Touch the Edge Erase button on the Added Features screen. Touch the Edge/Center Erase button. The Edge/Center Erase screen is displayed. Figure 33. Edge/Center Erase Screen Input the Left/Right, Top/Bottom, and Center Erase as desired using the appropriate up and down arrow buttons.
  • Page 151: Stored Programming

    C A N N E R Stored Programming The Stored Programming feature, located on the Added Features screen, enables you to store up to 10 scan to print jobs in memory. Store Programming, Recall Programming, and Delete Programming are available in both Interrupt and Normal Modes.
  • Page 152: Recall Programming

    C A N N E R Recall Programming Recall Programming retrieves stored jobs and applies their programming features to a new copy job. Figure 35. Recall or Delete Programming Screen 4- 4 8 6 0 60 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 153: Delete Programming

    C A N N E R Delete Programming Delete Programming erases the contents of a stored job and frees that memory position when you select Yes on the Delete Stored Programming Confirmation screen. Figure 36. Delete Stored Programming Confirmation Screen Use the job number buttons to assign, access, or delete the jobs that have been stored in the digital press memory and to indicate the next available memory position.
  • Page 154: Image Quality

    C A N N E R Image Quality Image Quality allows you to select options to enhance and modify the original image to reach your desired output. Figure 37. Image Quality Screen 4- 5 0 6 0 60 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 155: Original Type

    C A N N E R Original Type The Original Type feature enables you to define the kind of original document you wish to copy. The digital press automatically makes fine adjustments to optimize the copy sharpness based on document type. Specifying an Original Type increases the probability that your output will be an accurate reproduction of your original document.
  • Page 156: Auto Photo & Text

    C A N N E R Auto Photo & Text Use Auto Photo & Text for original documents that contain pictures and printed text. The default for column 2 (Photo, Halftone, or Xerographic Copy) can be selected in the Tools Mode. Refer to your System Administration Guide for more information on how to change this setting.
  • Page 157: Text

    C A N N E R Text Text documents are composed of fine line characters or other high contrast documents with bright, dense colors. Text suppresses background color. The following options allow you to optimize your output: • Select Normal (the default) if the text on the original document is of normal darkness.
  • Page 158: Photo

    C A N N E R Photo The Photo option is for photographs or lithographs including paintings that contain a variety of pastel colors. The default for column 2 (Photo, Halftone, or Xerographic Copy) can be selected in the Tools Mode. Refer to your System Administration Guide for the procedure.
  • Page 159: Map

    C A N N E R Use the Map option to optimize the reproduction of detailed graphics, maps, or map-like originals. With this option, text on a light-colored background is enhanced more than if you used the Photo option or the Text option. Figure 42.
  • Page 160: Dark Edges

    C A N N E R Dark Edges The scanner cannot detect the size of an original when there is no white border. Touch the Dark Edges button on the Original Type screen when documents such as photos or text extend to the edge of the original. When Dark Edges is on, it is possible to specify the size of the original document Figure 43.
  • Page 161 C A N N E R When you select On, standard sizes appear. Touch the original size, and touch the Save button so that the full document is scanned. Figure 44. Dark Edges On Screen Touch Custom Size to input the size of the original on the X (0.4 - 17 inches) and Y (0.4 - 11.7 inches) axis.
  • Page 162: Define Area

    C A N N E R Define Area Select Define Area when it is necessary to define different areas as different types on the same document. The total number of rectangular areas that can be defined is four. X can be defined 0 - 432 mm and Y can be defined 0 - 297 mm from the upper right corner of the document as you are reading it.
  • Page 163 C A N N E R Touch the document type for the area (Text, Photo, or Map) to be defined. Use the up and down arrows to enter the size of the area for the starting points, X1 and Y1, and the ending points, X2 and Y2. Measure the area to be defined using a ruler with millimeters.
  • Page 164: Change Coordinates

    C A N N E R Change Coordinates Use Change Coordinates to redefine a defined area using the up and down arrows. Touch the Change Coordinates button on the Define Area screen. Figure 47. Define Area Screen Touch either the Next Area or Previous Area button until the desired area is displayed.
  • Page 165: Deleting An Area

    C A N N E R Deleting an Area After a Document Type has been selected for a document area, and the area has been defined, it may be that the area is not needed or it is incorrect. Delete the area or change the Document Type by pressing the Delete Area button on the Define Area screen.
  • Page 166: Lighten/darken

    C A N N E R Lighten/Darken The Lighten/Darken feature, located on the Image Quality screen, enables Auto or Manual selection from among the 13 density levels available for desired output. Auto or Manual may be set as the default in Tools Mode. Refer to your System Administration Guide for instructions.
  • Page 167: Sharpness

    C A N N E R Sharpness The Sharpness feature, located on the Image Quality screen, allows you to adjust the amount of image definition on your copies. Normal (0) is best for most copies. Adjust for sharpness when you require copies with crisp lines and fine definition. Adjust for softness when you require copies with softer, less focused images.
  • Page 168: Image Tone Presets

    C A N N E R Image Tone Presets The Image Tone Presets feature, located on the Image Quality screen, changes Image Quality settings to produce balanced image tones described below. The Image Tone Preset feature also lets you enable Background Erase. Normal The Normal option makes no changes to image quality and produces copies with the same quality and density as those of the original.
  • Page 169: Lively

    C A N N E R Lively The Lively option uses the highest color saturation to produce rich, vivid output colors. The option increases the Color Saturation to the most vivid setting and adjusts the Lighten/Darken setting one step lighter. Before After Sharp...
  • Page 170: Warm

    C A N N E R Warm The Warm option produces a soft image on the copy adding a warm reddish tint to low density colors. Use this setting to apply a light pink tone to skin colors and to give a soft tone to dark, warm colors. Before After Cool...
  • Page 171: Background Erase

    C A N N E R Background Erase Background Erase prevents undesired marks or images that are printed on the back of an original from appearing on the output copy. This feature is similar to Lighten/Darken but Lighten/Darken removes less of the background.
  • Page 172: Color Balance

    C A N N E R Color Balance The Color Balance feature, located on the Image Quality screen, allows you to adjust the balance for areas of high, medium, and low density image areas for Cyan, Magenta, Yellow, and Black. For each color there are three density levels (low, medium, and high).
  • Page 173: Color Shift

    C A N N E R Color Shift The Color Shift feature, located on the Image Quality screen, allows you to shift all hues in an image simultaneously in order to make the overall character of the output image warmer or cooler. The illustration on the Color Shift screen helps you anticipate the results of the requested shift.
  • Page 174: Chroma

    C A N N E R Chroma The Chroma feature, located on the Image Quality screen, allows you to adjust the overall color saturation of the copy. The higher the color saturation, the more vivid the color. The lower the color saturation, the more subtle the color. Normal Chroma results in the output colors that match the colors of the original document.
  • Page 175: Color Bar

    C A N N E R Color Bar The Color Bar option places a color bar on the printed output, which enables you to determine if image quality needs to be adjusted. When this feature is turned on, a Color Bar image appears on the lead edge of the output, as long as the distance between the leading edge of the paper and the leading edge of the image is greater than or equal to 15mm.
  • Page 176: More

    C A N N E R More... Touching the More... tab allows you to select the features on the Output Format and Job Assembly screens. Output Format The Output Format tab contains features associated with the organization of the finished product. It is recommended that you run a Proof Set (refer to Job Assembly in this chapter for the procedure) to ensure that all job settings are correct and that they produce the desired output.
  • Page 177: Covers

    C A N N E R Covers The Covers option allows you to run covers from any tray loaded with the proper paper. You may run Front Covers and Back Covers from different trays for the same job. Paper used for Covers must be the same size and orientation as that used for the body of the job.
  • Page 178 C A N N E R Touch No Covers, Front Cover Only, Back Cover Only, or Front and Back Covers. If you select Front Cover Only, you must indicate if there is an image on the cover. Touch None for no image and Front Only if there is an image on the front side of the Front Cover.
  • Page 179 C A N N E R If Front and Back Covers has been selected, you must indicate if there is an image on either cover. Touch None for no image, Front Only if there is an image on the front side of the Front Cover, Back Only if there is an image on the back side of the Back Cover, or Front &...
  • Page 180: Inserts

    C A N N E R Inserts Inserts allows you to insert blank or preprinted sheets into a job after predetermined pages. Inserts must be the same size and orientation as the paper used for the body of the job and can be loaded into any of the available trays. An image cannot be printed on an insert.
  • Page 181 C A N N E R Choose the tray that holds the Inserts. Using the keypad on the Control Panel, select the page number after which you want to place an insert. Confirm the Entry Line or Clear the Selected Line and reinput the page number.
  • Page 182: N-up

    C A N N E R N-Up N-Up allows you to print multiple document images, in a specified order, on a single sheet of paper. The images may be printed 2-Up, 4-Up, or 8-Up. If you have an odd number of images, add a blank image to make it an even number. A graphic representation appears on the right side of the display depicting your choice.
  • Page 183 C A N N E R Choose the number of images required (2-Up, 4-Up, or 8-Up). Touch either Portrait or Landscape for the Original Document Orientation. Indicate the Original Image Orientation. Touch either Portrait or Landscape to indicate the Copy Paper Orientation. Using the arrow buttons, indicate the Image Placement.
  • Page 184: Transparency Options

    C A N N E R Transparency Options Transparency Options allows you to choose one of the following: • Transparency Set produces a single set of transparencies with a designated number of sets of paper output. Only one set of transparencies is produced regardless of the number of paper sets requested.
  • Page 185 C A N N E R Touch the Transparency Options button on the Output Format screen. The Transparency Options screen is displayed. Figure 63. Transparency Options Screen Select the type of transparency job required (Transparency Set, Transparency Set + Dividers, or Dividers Only). 4-81 6 06 0 D O C U C O L O R...
  • Page 186 C A N N E R If a finishing device is attached to your digital press, select where to feed the output from the options displayed in the center column of the screen. The displayed options change in relation to the finishing device or devices connected. It is recommended that the transparencies be output to the Top Tray even though both selections are valid.
  • Page 187: Booklet Creation

    C A N N E R Booklet Creation Booklet Creation allows you to create multi-page booklets from an ordered set of 1-Sided or 2-Sided originals. When Auto% is selected, the digital press reduces or enlarges the image as required. Any other Reduce/Enlarge selection could result in image loss.
  • Page 188 C A N N E R Touch the On button. Indicate whether the original documents are 1-Sided, 2-Sided Head to Head, or 2-Sided Head to Toe. Touch the Binding Margin button and input the Binding Margin in millimeters. Figure 66. Binding Margin Screen Touch Back Cover Image and On if required.
  • Page 189 C A N N E R Touch Select Tray for Cover and On if required. (The default is Off. Since the Cover for the Booklet Creation is 8.5 x 11 inch maximum size sheet of paper, the front and back option does not appear here.) Touch the Paper Tray where the Covers are loaded.
  • Page 190: Mirror Image

    C A N N E R Mirror Image Mirror Image enables you to make a mirror image (reversed image) copy of an original document. Mirror Image cannot be used with N-Up, Booklet Creation, Repeat Image, 2- Sided Output, Poster, or any of the Image Shift options. Touch the Mirror Image button on the Output Format screen.
  • Page 191: Negative Image

    C A N N E R Negative Image Negative Image allows you to create a negative of an original document. The output color depends on the selections you choose in Basic Features, Color Mode. If you select Black Only, the black and white on the original is reversed. If you select a single color, the color and white on the original is reversed.
  • Page 192: Repeat Image

    C A N N E R Repeat Image Repeat Image enables you to print a single image repeatedly on a single sheet of paper or transparency up to 15 times in both the horizontal and vertical directions for any desired quantity of output. •...
  • Page 193 C A N N E R Select Auto or Manual. Figure 73. Manual Repeat Image Screen If you select Auto, ensure that a reduction ratio has been chosen. If you select Manual, indicate the number of images (1 to 15) in both the horizontal and vertical directions.
  • Page 194: Poster

    C A N N E R Poster Poster allows you to create a multi-page enlargement of an original. The number of copies is automatically set at one for this feature. The arrangement of the image on the output depends on the document orientation (portrait or landscape) and the paper orientation (LEF or SEF).
  • Page 195 C A N N E R Touch the On button. Choose either Presets or Enlarge%. If you select Presets, select the number of sheets for the output size indicated by touching the desired button. Figure 75. Poster Presets Screen 4-91 6 06 0 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 196 C A N N E R If you select Enlarge%, input the X and Y axis enlargement values (100% to 400%) independently or simultaneously. Figure 76. Poster Enlarge% Screen Touch the Save button. Continue selecting options for your job. When you are finished selecting options, press the Start button. 4- 9 2 6 0 60 D O C U C O L O R...
  • Page 197: Job Assembly

    C A N N E R Job Assembly Job Assembly allows you to build individual jobs and to print a proof set to ensure all settings for your job are correct. Figure 77. Job Assembly Screen 4-93 6 06 0 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 198: Build Job

    C A N N E R Build Job Build Job allows you to program, scan, and store individual job segments of a large or complex copy job, and then print all the segments as one complete job. This feature is useful when you have copy jobs containing more than fifty originals.
  • Page 199 C A N N E R Touch the On button. The Build Job On screen is displayed. Figure 79. Build Job On Screen Touch either the On or Off button (under Blank Page Insertions) to have a blank page placed at the end of the job. Touch either the On or Off button (under Segment Separators) to have a separator inserted between segments.
  • Page 200 C A N N E R Press the Build Job Controls button at the top-right corner of the screen. The Build Job Controls screen is displayed. Figure 80. Build Job Controls Screen Choose the desired Segment Option: • Touch the Proof Segment button to print out a proof set of the last segment that was scanned.
  • Page 201: Proof Set

    C A N N E R Proof Set Proof Set outputs one full set of a job, allowing you to ensure that all job settings are correct and to produce the desired output. Collated must be selected on the Basic Features screen in order for the Proof Set button to appear on the Job Assembly screen.
  • Page 202: Back

    C A N N E R Touch the On button. One full set of your job is output, and the Proof Set Job Completion screen is displayed. Figure 82. Proof Set Job Completion Screen Touch the Continue Printing button to finish printing the job. Touch the Change Quantity button, and use the numeric keypad on the Control Panel change the number of sets to be output.
  • Page 203: Accessories

    5. Accessories NOTE: The optional High Capacity Feeder for the DocuColor 2060/2045 can be used with the DocuColor 6060. When connected, it will appear as “Tray 3” on the feature selection screens. Trays 3 and 4 (Second Feeder Module) The Second Feeder Module is an optional feeding device that contains Trays 3 and 4.
  • Page 204: Paper Path

    C C E S S O R I E S Paper Path Paper feeds from the right side of the trays. Sheets move from the transport area behind the right door of the SFM to the Upper Transport area above Paper Trays 1 and 2, then through the Transport Module and into the press.
  • Page 205: Paper Guidelines

    C C E S S O R I E S Paper Guidelines For the best results, remember the following: • Do not load paper or other materials above the MAX line on the rear paper guide. • Do not store extra reams of paper in the paper trays. •...
  • Page 206: Paper Specifications

    C C E S S O R I E S Paper Specifications Paper All Paper Trays Minimum Paper Size 182mm x 182mm (7.16 x 7.16”) Maximum Paper Size 320mm x 488mm (12.6 x 19.2”) Standard Sizes B5 LEF/SEF A4 LEF/SEF B4 SEF A3 SEF 8 x 10”...
  • Page 207: Loading Paper

    C C E S S O R I E S Loading Paper There are three settings at the top front of the paper trays that must be selected so the system can make adjustments that affect the throughput performance and image quality of your prints.
  • Page 208: Paper Trays Air Adjustment

    C C E S S O R I E S Paper Trays Air Adjustment Blowers help control the environmental conditions in the paper trays to ensure optimum print capability: • Each paper tray has two blowers. The lead edge blower is on at all times and produces heated air if one of the following selections are made: Coated paper, Transparencies, or plain paper 106 g/m or heavier.
  • Page 209: Jam Clearance

    Chapter 6, Problem Solving. Loss of Power When a Second Feeder Module is connected to the DocuColor 6060, a second ground fault indicator (GFI) is installed directly above the GFI for the digital press. Both GFIs are located at the bottom right side of the Ecology Module.
  • Page 210: Physical Characteristics

    41.7 inches/1060 mm W x 29.5 inches/750 mm D x 38 inches/969 mm H. Weight 551 pounds/250 Kg. Floor Space Requirements Ask your Xerox representative to refer to the DocuColor 6060 Installation Planning Guide for installation work space requirements. 5- 8 6 06 0 O...
  • Page 211: High Capacity Stacker

    Top Tray. The Top Tray has a capacity of 250 sheets of 90 g/m paper. If needed, you can purchase an optional second Stacker Cart. Contact your Xerox representative for further details. Identifying the Parts...
  • Page 212: Control Panel

    C C E S S O R I E S Control Panel Figure 8. HCS Control Panel Name Function Ready The Ready Indicator blinks when the digital press is being initialized. The Indicator Ready Indicator is constant when in use or in standby. Table Down Press once to lower the elevator and unlock the front HCS door.
  • Page 213: Paper Path

    C C E S S O R I E S Paper Path Stacker Tray The Stacker Tray stacks collated sets sent from the digital press. The Stacker Tray has a capacity of 3500 sheets of 64 - 90 g/m paper. NOTE: Labels should not be sent to the Stack Tray.
  • Page 214: Paper Guidelines

    • Uncoated: Xerox Digital Color Xpressions +, 90 g/m , 24 lbs. In Europe, Xerox Digital Color Colotech+ 90 g/m • Coated: Xerox Digital Color Gloss Coated Text (120 g/m /80 lbs.) In Europe, Xerox Digital Color Colotech + Gloss Coated 120 g/m...
  • Page 215: Paper Specifications

    C C E S S O R I E S Paper Specifications Paper Size Output Industry Inches Orientation Stacker Tray Bypass Top Tray Designation 64 - 280 g/m 64 - 280 g/m 64 - 280 g/m 7.2 x 10.1 7.2 x 10.1 Yes** Yes** Yes**...
  • Page 216: Unloading The Stacker Tray

    NOTE: If needed, you can purchase an optional second Stacker Cart. Contact your Xerox representative for further details. Press the Table Down Switch on the HCS Control Panel. Wait until the elevator stops and the Please Wait indicator is OFF. The Ready To Open indicator illuminates.
  • Page 217 C C E S S O R I E S Ensure that the handle is in the proper position on the top of the paper stack so that the stack will not move when the Stacker Cart is pulled out. Pull the Stacker Cart straight out and remove the paper.
  • Page 218: Selecting Features

    C C E S S O R I E S Selecting Features Use the following instructions to select the HCS when using the digital press scanner to make prints. If sending a job through the network, refer to the documentation that came with your color server for information on how to select stacker options on the print driver screens.
  • Page 219 C C E S S O R I E S On the next screen, make the desired selections under Output Location, Collation, Output Delivery, and Offset. Figure 14. Stacker Settings Screen NOTE: When the “Output Location” column is set to Stacker Tray, the Offset option is automatically enabled.
  • Page 220: With Two Stackers

    If Auto Tray Switching feature is not enabled, in Tools Mode, the button for Both Stackers is not selectable. For detailed information on how to enable this feature, refer to the DocuColor 6060 System Administration Guide. Select the desired Output on the Basic Features screen.
  • Page 221 C C E S S O R I E S On the next screen, make the desired selections under Output Location, Collation, Output Delivery, and Offset. Figure 15. Stacker 2 Settings Screen NOTE: When the “Output Location” column is set to Stacker Tray, the Offset option is automatically enabled.
  • Page 222: How To Enable Automatic Output Switching

    If Auto Tray Switching feature is not enabled, in Tools Mode, the button for Both Stackers is not selectable. For detailed information on how to enable this feature, refer to the DocuColor 6060 System Administration Guide. To activate this feature perform the following: Set the Auto Tray Switching to “Enable”...
  • Page 223 C C E S S O R I E S Set the digital press Tray Priority order in Tools Mode, to your requirements. Figure 17. Select Tray Priority order, in Tools Mode Set the “Output Delivery” feature to “Auto”. You can access the “Auto” option by touching the Settings button on the Output column of the Basic Features screen.
  • Page 224: How To Enable Offset

    C C E S S O R I E S How to Enable Offset When the Stacker Tray option is selected under the “Output Location” column, the Offset feature is made available. When the Offset option is selected, each set of sheets is offset by 15 mm (0.6 inches) for easy separation.
  • Page 225: Using A Dfa Finishing Device

    A DFA (Digital Finishing Architecture) finishing device can be connected directly to the digital press, or the HCS. All DFA devices are installed by your Xerox service representative. Once installed, the User Interface Touch Screens provide Finishing Module selections. NOTE: If you do not have a scanner, all DFA settings, Profiles and Functions of the device are accessible through your color server.
  • Page 226 C C E S S O R I E S On the Basic Features screen, touch the Finishing Module button and the Settings button. Touch the Stacker button and the Settings button to make settings for stacker output. On the Finishing System Module screen shown below, make your selections for Collation, Output Delivery and the Profile you wish to use.
  • Page 227 C C E S S O R I E S To view the settings for individual Profiles, touch the Profile List button. The following screen displays. Figure 22. Profile List screen Touch a Timing Tab or Finishing System Profile button for the settings you would like to view.
  • Page 228: Jam Clearance

    C C E S S O R I E S Jam Clearance A paper jam in the HCS will be indicated by a message on the digital press Touch Screen. Follow the instructions displayed. The image on the HCS Control Panel will flash showing the area where the jam is located.
  • Page 229: Maintenance

    C C E S S O R I E S Maintenance Do not clean any area inside the HCS. If the covers or Front Door require cleaning, dampen a paper towel or soft, clean cloth with a liquid, nonabrasive glass cleaner or water. To avoid damage to the HCS, do not pour or spray the cleaner or water directly onto the HCS.
  • Page 230: Power Loss

    On position. • If the power has not been restored by the above procedure, call Xerox Customer Support. Also call your Xerox service representative if the loss of power to the HCS seems to be frequent or excessive. 5- 2 8...
  • Page 231: Enhanced High Capacity Stacker

    (or 370mm high). The Top Tray has a capacity of 250 sheets of 24 lb 90 gm centerline paper. The EHCS is supplied with two Stacker Carts. If needed, you can purchase an additional Stacker Cart. Contact your Xerox representative for further details.
  • Page 232 C C E S S O R I E S Control Panel Figure 26. EHCS Control Panel Name Function Ready light The Ready light blinks during initialization and is constant when the EHCS is in use or in standby mode. Sample set Press to have the EHCS deliver the next collated set to the top tray.
  • Page 233: Paper Path

    C C E S S O R I E S Paper Path KEY POINT: Labels must be sent to the Top Tray. Top Tray Sheets are transported to the Top Tray: • When sheets are purged after a paper jam. •...
  • Page 234: Paper Guidelines

    • Uncoated: Xerox Digital Color Xpressions +, 90 g/m , 24 lbs. In Europe, Xerox Digital Color Colotech+ 90 g/m • Coated: Xerox Digital Color Gloss Coated Text (120 g/m /80 lbs.) In Europe, Xerox Digital Color Colotech + Gloss Coated 120 g/m...
  • Page 235: Paper Specifications

    C C E S S O R I E S Paper Specifications Paper Size Output Industry Inches Orientation Stacker Tray Bypass Top Tray Designation 64 - 280 g/m 64 - 280 g/m 64 - 280 g/m 7.2 x 10.1 7.2 x 10.1 8.3 x 11.7 Letter 8.5 x 11...
  • Page 236: Unloading The Stacker Tray

    C C E S S O R I E S Unloading the Stacker Tray Use the following procedure to unload the Stacker Tray when it is full, or you want to retrieve a job that has been completed. Press the Unload button on the Stacker Control Panel. The Wait light blinks until the Stacker Tray has reached the down position.
  • Page 237: Selecting Features

    C C E S S O R I E S Selecting Features If sending a job through the network, refer to the documentation that came with your color server for information on how to select stacker options on the print driver screens.
  • Page 238 C C E S S O R I E S On the next screen, make the desired selections under Output Location, Collation, Output Delivery, and Offset. Figure 29. Stacker Settings Screen NOTE: When the “Output Location” column is set to Stacker Tray, the Offset option is automatically selected.
  • Page 239: With Two Stackers

    If Auto Tray Switching feature is not enabled, in Tools Mode, the button for Both Stackers is not selectable. For detailed information on how to enable this feature, refer to the DocuColor 6060 System Administration Guide. Go to the “Output” column on the Basic Feature screen and select the desired output option you want your Sample Set to be delivered to: •...
  • Page 240 C C E S S O R I E S On the next screen, make the desired selections under Output Location, Collation, Output Delivery, and Offset. Figure 31. Stacker 2 Settings Screen NOTE: When the “Output Location” column is set to Stacker Tray, the Offset option is automatically selected.
  • Page 241: How To Enable Automatic Output Switching

    If Auto Tray Switching feature is not enabled, in Tools Mode, the button for Both Stackers is not selectable. For detailed information on how to enable this feature, refer to the DocuColor 6060 System Administration Guide. To activate this feature perform the following: Set the Auto Tray Switching to “Enable”...
  • Page 242 C C E S S O R I E S Set the digital press Tray Priority order in Tools Mode, to your requirements. Figure 33. Select Tray Priority order, in Tools Mode Set the “Output Delivery” feature to “Auto”. You can access the “Auto” option by touching the Settings button on the Output column of the Basic Features screen.
  • Page 243: How To Enable Offset

    C C E S S O R I E S How to Enable Offset When the Stacker Tray option is selected under the “Output Location” column, the Offset feature is made available. When the Offset option is selected, each set of sheets is offset by 15 mm (0.6 inches) for easy separation.
  • Page 244: Using A Dfa Finishing Device

    A DFA (Digital Finishing Architecture) finishing device can be connected directly to the digital press, or the EHCS. All DFA devices are installed by your Xerox service representative. Once installed, the User Interface Touch Screens provide Finishing Module selections. NOTE: If you do not have a scanner, all DFA settings, Profiles and Functions of the device are accessible through your color server.
  • Page 245 C C E S S O R I E S On the Basic Features screen, touch the Finishing Module button and then the Settings button. Touch the Stacker button and the Settings button to make settings for stacker output. On the Finishing System Module screen shown below, make your selections for Collation, Output Delivery and the Profile you wish to use.
  • Page 246 C C E S S O R I E S To view the settings for individual Profiles, touch the Profile List button. The following screen displays. Figure 38. Profile List screen Touch a Timing Tab or Finishing System Profile button for the settings you would like to view.
  • Page 247: Jam Clearance

    C C E S S O R I E S Jam Clearance A paper jam in the EHCS will be indicated by a message on the digital press Touch Screen. Follow the instructions displayed. The image on the EHCS Control Panel will flash showing the area where the jam is located.
  • Page 248: Clear Top Tray And Stacker Tray Paper Jams

    C C E S S O R I E S Clear Top Tray and Stacker Tray paper jams To clear the Top Tray, remove all paper from the Top Tray. Perform the following steps to clear a jam from the Stacker Tray area and resume printing.
  • Page 249: Maintenance

    C C E S S O R I E S Maintenance Do not clean any area inside the EHCS. If the covers or Front Door require cleaning, dampen a paper towel or soft, clean cloth with a liquid, nonabrasive glass cleaner or water. To avoid damage to the EHCS, do not pour or spray the cleaner or water directly onto the EHCS.
  • Page 250: Loss Of Power

    • Ensure that the digital press power is on and the Ground Fault Indicator is in the On position. • If the power has not been restored by the above procedure, call Xerox Customer Support. Also call your Xerox service representative if the loss of power to the EHCS seems to be frequent or excessive.
  • Page 251: High Capacity Stacker Stapler (hcss)

    C C E S S O R I E S High Capacity Stacker Stapler (HCSS) The High Capacity Stacker Stapler is an optional finishing device which provides stacking with offset and single or dual stapling output capabilities. Sets of up to 50 sheets of 64 - 74 g/m may be stapled.
  • Page 252: Control Panel

    The Staple Indicator is constant when the stapler is empty. Keypad The keypad, including the C button, is used only by the Xerox service representative. Message Shows the fault codes. Display Area illuminates to indicate the location of a jam in the Indicator HCSS.
  • Page 253: Electrical/environmental Requirements

    The High Capacity Stacker Stapler Top Tray accepts all media types, sizes, and weights supported by the DocuColor 6060. The Stack Tray accepts all standard media sizes supported by the DocuColor 6060 with the exception of sizes greater than A3/11 x 17".
  • Page 254 C C E S S O R I E S Paper Size Output Stack Tray 50 sheet maximum for Top Tray Stapling* Staple Name Inches Orientation 64 - 220 g/m 64 - 300 g/m Position JIS B5 7.2x10.1 182 x 257 Portrait 8.3x11.7 210 x 297...
  • Page 255: Paper Path

    C C E S S O R I E S Paper Path Control Panel Top Tray Offset Stacker Stapler Tray Staple Cartridge Figure 43. HCSS Paper Path As media enters the HCSS, it is fed to the Top Tray or to the Offset Stacker Stapler Tray, depending on your selections.
  • Page 256: Using The High Capacity Stacker Stapler

    C C E S S O R I E S Using the High Capacity Stacker Stapler Use the HCSS by making your selections on the Touch Screen for scanned jobs, or by sending a document through the network and making your selections in the print driver windows.
  • Page 257: Stapling Hints

    C C E S S O R I E S Stapling Hints There are three stapling options: • Single Staple Position 1 • Single Staple Position 2 • Dual Staple Select Position 1 to place a staple in the upper left corner of SEF or LEF sets. Position 2 places a staple in the bottom left corner of SEF sets only.
  • Page 258 C C E S S O R I E S Use the following instructions to select the High Capacity Stacker/Stapler when using the digital press scanner to make prints. If sending a job through the network, refer to the documentation that came with your color server for information on how to select Stacker/Stapler options on the print driver screens.
  • Page 259 C C E S S O R I E S On the next screen, make the desired selections. Figure 45. Stacker/Stapler Settings Save your selections and make any other feature selections for your job. Press the Start button on the digital press Control Panel. 5-57 6 0 60 O O C U...
  • Page 260: Paper Specifications For Stapling

    C C E S S O R I E S Paper Specifications for Stapling The following chart shows the stapling details for paper size, orientation, destination, and staple position. Numbers have been rounded up or down. Staple Positions marked with an "O" may be selected in the position indicated. Positions marked with an "x"...
  • Page 261: Stapling Capacity For Different Paper Types And Weights

    C C E S S O R I E S NOTE: Stapled sets of large paper (A3, 11 x 17" and greater) may stack slightly skewed. The stapled sets will be of high quality. Stapling Capacity for Different Paper Types and Weights Following is the staple capacity for various types and weights of paper.
  • Page 262: Jam Clearance

    C C E S S O R I E S Jam Clearance A paper jam in the High Capacity Stacker Stapler is indicated by a message on the digital press Touch Screen. The HCSS Control Panel display illuminates the area where the jam has occurred. Figure 46.
  • Page 263: Ordering And Loading Staples

    You can order new staple cartridges through the system you normally use for ordering Xerox supplies. The cartridge number to order is 8R12799. You should keep a supply on hand so production is not interrupted while you are waiting for staples to be shipped.
  • Page 264: High Capacity Stacker Stapler Maintenance

    C C E S S O R I E S High Capacity Stacker Stapler Maintenance Cleaning the High Capacity Stacker Stapler Do not clean any area inside of the High Capacity Stacker Stapler. If the High Capacity Stacker Stapler covers require cleaning, dampen a paper towel or soft, clean cloth with a liquid, nonabrasive glass cleaner or water.
  • Page 265: Problem Solving

    C C E S S O R I E S Problem Solving If after reviewing the Problems and following the recommended solutions the problem persists, call for assistance. Problem Cause Solution Fault Code 112-100 Jammed Paper not • Open the HCSS door. Jam indicated in visible in HCSS, and •...
  • Page 266 C C E S S O R I E S Problem Cause Solution Fault Code 052-320 Unexpected • Cancel or save the job. connection • Power off the digital press. Wait 15 seconds and power on. Fault Code 052-312 Communication •...
  • Page 267: Undocking The Hcss

    • Ensure the power cord is plugged in to the proper wall receptacle. • Ensure that the digital press power is on. • If the power has not been restored by the above procedure, call Xerox Customer Support. Also call your Xerox service representative if the loss of power to the High Capacity Stacker seems to be frequent or excessive.
  • Page 268 C C E S S O R I E S 5- 6 6 6 06 0 O O C U O L O R P E R A T O R A N U A L...
  • Page 269: Problem Solving

    General Problems If the DocuColor 6060 has a loss of power and you cannot access the Machine Details screen to get the serial number, open the two main front doors. The serial number label is in the center of the bottom frame of the digital press.
  • Page 270 R O B L E M O L V I N G Problem Suggested solutions The digital press does not • Ensure the power cord is plugged into the receptacle correctly. power on. • Ensure the power switch inside the front left door is set to the on position. •...
  • Page 271 R O B L E M O L V I N G Problem Suggested Solution The Control Panel Touch • Press Clear All on the Control Panel. Screen does not respond to • Touch a selectable button on the Touch Screen. A slight pressure is required to a touch command.
  • Page 272 R O B L E M O L V I N G Problem Suggested Solution Paper jams when exiting • Ensure that the edge guides of the paper tray fit snugly against the paper the Paper Trays stack. • Do not fill the paper trays above the MAX fill line indicator. •...
  • Page 273 R O B L E M O L V I N G Problem Suggested Solution Fresh copies used as This problem is caused by the oil used in the fusing process. The original documents cause problem can be reduced or eliminated by allowing output to sit for jams in the Duplex awhile so oil can evaporate before using them as original documents.
  • Page 274 R O B L E M O L V I N G Problem Suggested Solution Excessive paper curl Paper curl may be a result of: (continued). • Allow output to sit for awhile so any excess oil can evaporate before using them as original documents.
  • Page 275 R O B L E M O L V I N G Problem Suggested Solution The entire document is not • Enter the Original Input. being copied • Reduce the image. Scattered, very light show- • Select the Background Erase option in the Image Tone Presets feature in the through images occur when Image Quality tab.
  • Page 276 R O B L E M O L V I N G Problem Suggested Solution The edge of the original • Edge deletion on all sides of the copy is normal, and is greatest on the lead image is deleted from the edge of the copy.
  • Page 277 R O B L E M O L V I N G Problem Suggested Solution Background on the copies. • Examine the input document for the source of the problem. • Ensure that the document is held flat on the Document Glass and that the document cover is closed.
  • Page 278 Original Type feature of the Image Quality tab. Copies made from a • The DocuColor 6060 digital press with scanner detects low densities of color newspaper, a map, or a and reproduces them. This is especially true with the Maps and Photo options.
  • Page 279: Jam Clearance

    O L V I N G Jam Clearance If a jam occurs, the DocuColor 6060 stops printing and a message is displayed on the Touch Screen. Follow all instructions displayed completely and in sequence. Refer to this chapter for additional information to resolve the problem.
  • Page 280: Dadf Jam Clearance

    R O B L E M O L V I N G DADF Jam Clearance When a document jam occurs in the Duplex Automatic Document Feeder, the Document Feed Lamp lights and instructions for clearing the jam appear on the Touch Screen.
  • Page 281 R O B L E M O L V I N G Slide the Document Guide away from the stack of documents and remove them from the DADF. Raise the DADF and remove any documents from the Document Glass. Remove any paper that is on the DADF belt. Close the DADF.
  • Page 282: Paper Tray Jams

    R O B L E M O L V I N G Paper Tray Jams CAUTION: Be careful of the Feed Heads and the Feed Rolls. They can be damaged with rough treatment. Transport Module Upper Transport Area SFM Transport Area Tray 3 Tray 1 Tray 4...
  • Page 283: Upper Transport Area Jam

    R O B L E M O L V I N G Upper Transport Area Jam Jams occur in this area only when the Second Feeder Module containing Trays 3 and 4 is connected. Figure 4. Upper Transport Area Pull out the Transport Area drawer above Tray 1. Lift up the handle.
  • Page 284: Transport Module Jams

    R O B L E M O L V I N G Transport Module Jams Open the areas in the Transport Module indicated on the Touch Screen. Carefully remove all jammed paper. Figure 5. Transport Module Open the Transport Module door. Grasp the green handles 3a, squeeze and move it to the right.
  • Page 285 R O B L E M O L V I N G Carefully remove all jammed paper and return handles 3b to the original position. Follow the Touch Screen messages and, if required, lift handles 7a and remove all jammed paper. Return handles 7a to the original position. Squeeze handles 7b and lower to the right.
  • Page 286: Exit Module Jams

    R O B L E M O L V I N G Exit Module Jams Follow the instructions on the Touch Screen to clear jams from all the areas indicated in the Exit Module. The following picture shows the areas where jams could be located.
  • Page 287: Right/left Door Paper Path Jams

    R O B L E M O L V I N G Right/Left Door Paper Path Jams Always follow the instructions on the Touch Screen to locate and clear jams. It is imperative that you clear all other jam areas before you open and clear the Right and Left Front Door areas.
  • Page 288 4d is up). DO NOT attempt to remove this sheet of paper because the stripper fingers may be damaged if you attempt this procedure. Call your Xerox service representative to remove this piece of paper. Reposition green handle 4d and close area 4c. Ensure these are firmly in place.
  • Page 289: Jam Clearance With 2-sided Printing

    R O B L E M O L V I N G Jam Clearance with 2-Sided Printing When printing 2-Sided output, the Touch Screen will direct you to clear the following areas if a jam occurs. Figure 8. Horizontal Transport Areas CAUTION: Be careful when clearing jams in the Fuser area, The Fuser is extremely hot and will cause injury.
  • Page 290: Skew Adjustment

    R O B L E M O L V I N G Skew Adjustment Use this procedure if you notice that a side skew of the image is occurring. The digital press specifications call for a tolerance of +/- 0.4mm over 400mm The target is +/- 0.2mm over 400mm.
  • Page 291 R O B L E M O L V I N G KEY POINT: Turn the Skew Adjustment Knob only clockwise. The nominal setting is 7. Moving the knob one setting makes an adjustment of approximately 0.1mm over 400mm. Figure 10. Skew Adjustment Knob settings Turn the knob clockwise to a higher number to adjust the trail edge of the paper approximately 0.1mm over 400mm toward the back of the machine.
  • Page 292: Fault Codes

    For system support, user help, and service support, call the appropriate number: 1-800-821-2797 (Includes TTY support) Canada: 1-800-939-3769 Europe: _________________________ Latin America:_________________________ Xerox also provides web-based customer support. Go to: www.xerox.com/eSupportCentre 6- 2 4 6 0 60 D O C U C O L O R...
  • Page 293: Technical Data

    Technical Data Digital Press Specifications Electrical Power Specifications 200/240V - 50/60 Hz Single phase - Three wire plus safety ground Current service - 30 Amp sole use @ 200V to 240V, 60Hz 20 Amp sole use @ 220V to 240V, 50Hz Range (line to neutral) - 200 V minimum to 240 V maximum Frequency - 50/60 Hz Power Consumption...
  • Page 294: Environmental Requirements

    Partner, Xerox Corporation has determined that this product meets the ENERGY STAR guidelines for energy efficiency. The DocuColor 6060 will enter the Power Saver mode after 60 minutes of no activity on the machine. The factory default time of 60 minutes can be changed in the Tools Mode.
  • Page 295: Noise Levels

    E CH N I C A L A T A Noise Levels Continuous Impulse Noise Noise Standby 49.5 dB IOT Operation 64.0 dB 72.0 dB Full System 72.0 dB 72.0 dB Operation Ozone Emissions Not to exceed 0.02 mg/ Dust 0.1mg/m or less per SPC manual, No.
  • Page 296: Capabilities

    E CH N I C A L A T A Capabilities Tray Capacity All paper trays (First and Second Feeder modules) have a capacity of 2000 sheets each of 24 pound, 90 g/m paper. Throughput All paper trays: Type: Coated or uncoated paper, transparencies Sizes: Minimum = 182mm x 182mm (7.16 x 7.16”) Maximum = 320mm W, 488mm L (12.6 x 19.2”) Weights: 64g/m...
  • Page 297: Print Rates

    Refer to the System Administrator Guide for the procedure to change the setting. The following chart illustrates the print speeds for the three modes using 8.5x11” or A4 paper fed LEF. DocuColor 6060 Heavy Light Substrate...
  • Page 298: Physical Characteristics

    E CH N I C A L A T A Physical Characteristics Digital Press Size Basic configuration of First Feeder Module, Digital Press with Exit Module, and Offset Catch Tray is 114.8 inches/2916 mm (W) x 43.3 inches/1100 mm (D) x 55.6 inches /1412 mm (H).
  • Page 299: Speed

    E CH N I C A L A T A Speed 40 black and white copies per minute (A4 or 8.5 x 11 inch. LEF) 12 black and white copies per minute (A3 or 11 x 17) Power Source Supplied from the Digital Press. Noise Run: 68 dB(A) Dimensions...
  • Page 300: Metric Conversion Chart

    E CH N I C A L A T A Metric Conversion Chart NOTE: Note that most numbers are rounded off. Inches/ Millimeters Millimeters Millimeters Celsius Fahrenheit Inches Inches International (mm) (mm) (mm) (°C) (°F) Sizes 0.01 0.254 13.5 0.04 14.0 0.05 15.75...
  • Page 301: Maintenance

    DocuColor 6060 operating reliably. For troubleshooting problems, refer to the Problem Solving Section of this manual. Problems that cannot be solved need to be referred to your Xerox service representative. Use the procedure in this section when it becomes necessary to request a service call.
  • Page 302: Cleaning The Touch Screen

    Keep the Scanner glass clean to ensure that prints are the best quality. Clean the glass at the beginning of each day and during the day as needed. Slightly dampen a clean, lint-free cloth with Xerox Lens and Mirror Cleaner or a glass cleaner that is not abrasive.
  • Page 303: Cleaning The Document Cover Belt

    A I N T E N A N C E Cleaning the Document Cover Belt Keep the Document Cover Belt clean at all times. Any white foreign substance on the surface of the belt may cause the digital press to calculate the actual document size or its position incorrectly, resulting in an unsatisfactory print.
  • Page 304: Replacing A Dry Ink/toner Cartridge

    A I N T E N A N C E Replacing a Dry Ink/Toner Cartridge Refer to the following procedure when a message to replace a Dry Ink/Toner Cartridge is displayed on the Touch Screen. There are also instructions on labels that are affixed to the compartment containing the cartridges.
  • Page 305 A I N T E N A N C E Pull the cartridge completely out of the compartment. Dispose of the empty cartridge according to local regulations. CAUTION: Do not use warm or hot water, or cleaning solvents, to remove Dry Ink/Toner from your skin or clothing.
  • Page 306 A I N T E N A N C E KEY POINT: Vigorously shake and/or slap the new cartridge with your hand until the Dry Ink/Toner is completely loosened. To determine if the material is loose, place your finger tips on the flat side of the gear cogs at the back of the cartridge and turn the gear clockwise.
  • Page 307: Adding Fuser Oil

    A I N T E N A N C E Adding Fuser Oil A message appears on the Touch Screen advising you when to add Fuser Oil. Use the following procedure to replenish the Fuser Oil supply. Open the Right Front Door of the digital press. Place a drop cloth on the floor under the Fuser area.
  • Page 308 Remove the cap from the bottle of Fuser Oil and replace it with the Filler Spout Cap. This cap was provided to you when your digital press was installed. Contact your Xerox service representative if you cannot locate the Filler Spout Cap and need another one.
  • Page 309: Changing The Waste Dry Ink/toner Bottle

    A I N T E N A N C E Changing the Waste Dry Ink/Toner Bottle A message appears on the Touch Screen advising you when to replace the Waste Dry Ink/Toner Bottle. The bottle is located at the back of the Exit Module. Refer to the following figure. Exit Module Waste Dry Ink/ Toner Bottle...
  • Page 310 A I N T E N A N C E Grasp the handle of the full bottle and pull it out of the machine. Remove the cap from the cap holder on the side of the full bottle and press the cap securely into the open hole on the top of the full bottle.
  • Page 311: Replacing A Charge Corotron

    (CMYK). When to replace a charge corotron Unlike other consumable products for the DocuColor 6060, a message does not display on the Touch Screen advising you to replace a particular corotron unit. You should replace a corotron unit only when an image quality problem called banding, or rainbow banding, appears on prints.
  • Page 312: Banding Samples

    A I N T E N A N C E Banding samples The following examples of the test print show banding in the color bar of the corotron that needs to be replaced and in the 3-color bar. The 3-color bar (CMY) is there to help you identify which color is showing banding.
  • Page 313 A I N T E N A N C E Use the following procedure to replace a Charge Corotron. Open the front doors of the digital press. Squeeze the handle of the corotron and pull it out of the machine. Dispose of according to your local regulations.
  • Page 314 A I N T E N A N C E Grasp the yellow handle of the corotron and push it forward until it stops. Be sure it is firmly set in place. A message will be displayed on the Touch Screen if it is not seated correctly.
  • Page 315: Replacing The Fuser Web

    A I N T E N A N C E Replacing the Fuser Web Two messages will display on the Touch Screen regarding the Fuser Web. The first advises you that the web is almost used up and you should be sure to have a new unit on hand.
  • Page 316 A I N T E N A N C E Push down the two white levers. Handle 4d open Figure 16. Push the white levers down Grasp the colored handle in the center and pull the web unit down and out of the machine.
  • Page 317 A I N T E N A N C E Hold the web assembly with both hands and line up the tabs on both sides of the bottom of the assembly with the slides on both sides of the Fuser area. Slide the assembly in until it is firmly in place.
  • Page 318 A I N T E N A N C E Lower handle 4d. Lift up handle 4c and raise the Fuser into its original position. Push in and lock the Transfer Drawer, then close the front doors. 8- 1 8 6 0 60 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 319: Calling For Service

    For system support, user help, and service support, call the appropriate number: 1-800-821-2797 (Includes TTY support) Canada: 1-800-939-3769 Europe: _________________________ Latin America:_________________________ Xerox also provides web-based customer support. Go to: www.xerox.com/eSupportCentre 8-19 6 06 0 D O C U C O L O R...
  • Page 320: Consumable Supplies

    A I N T E N A N C E Consumable Supplies The following items are shipped with the DocuColor 6060. It is recommended that you have a supply of these items available to eliminate downtime when they need to be replaced.
  • Page 321 A I N T E N A N C E Store supply items and Xerox parts in their original packages in a convenient location. * Dry Ink/Toner yield projections are based on 15 percent area coverage per color (4 colors = 60 percent) at standardized conditions on A4 (8.5x11”) Xerox Digital Color Xpressions+) 24 lb.
  • Page 322 A I N T E N A N C E This page is intentionally blank. 8- 2 2 6 0 60 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 323: Index

    9. Index Numerics 2-Sided Output 3-6 Features 1-1 4-29 1-2 4-29 2-1 4-29 2-2 4-30 Settings 1-17 About Color Printing 1-1 Access Button 2-13 , 2-19 Accessories High Capacity Stacker (HCS) 5-9 , 5-29 High Capacity Stacker Stapler (HCSS) 5-49 Added Features Screen 2-16 , 4-28 2-Sided Output 4-28 Bound Originals 4-39...
  • Page 324 N D E X Auto Photo & Text 4-52 Auto Tray Switching 3-8 Back...Tab 4-98 Basic Features Screen 2-16 , 4-13 Color Mode 4-14 Output 4-26 Paper Supply 4-25 Reduce/Enlarge 4-18 Basic Scanning Steps Using the Glass 4-2 Binding Methods 1-21 Looseleaf Binding 1-21 Mechanical Binding 1-21 Perfect Binding 1-21...
  • Page 325 N D E X Chapter 8 Maintenance 8-1 Charge Corotron, replacing 8-11 Chroma 4-70 Clear All Button 2-14 , 2-27 Coated Paper All Paper Trays 3-5 , 5-4 Collated 4-27 Color Balance 4-68 Color Bar 4-71 Color Management 1-10 Color Mode 4-14 3 Pass Color 4-15 Auto 4-14 Black Only 4-15...
  • Page 326 N D E X Writing Style Conventions xxvii Corner Shift 4-35 Covers 4-73 Curl 3-4 Cutting and Trimming Paper 3-2 Dark Edges 4-56 Define Area 4-58 Change Coordinates 4-60 Deleting an Area 4-61 Delete Job Button 2-17 , 2-18 Delete Programming 4-49 DFA Finishing Device 5-23 , 5-37 Digital Press Calling for Service 8-19...
  • Page 327 N D E X Document Glass 2-32 Document Specifications 4-4 Drilled Paper 3-8 All Paper Trays 3-5 , 5-4 Dry Ink/Toner Compartment 2-4 Replacing a cartridge 8-4 Dry Ink/Toner Waste Bottle 2-7 Replacing a bottle 8-9 Duplex Automatic Document Feeder (DADF) 2-3 , 2-31 , 4-4 Clearing a DADF Jam 4-7 Document Specifications 4-4 Identifying the Parts 4-5...
  • Page 328 N D E X Factors Affecting Color Output 1-5 Additive Color 1-6 Color Servers 1-6 Paper Type 1-6 Subtractive Color 1-6 Factors Affecting Image Quality 1-11 Paper 1-11 Factors Affecting Image Reproduction 1-3 Color Contrast 1-4 Original Size 1-5 Scanners 1-3 Fault Codes 6-24 FCC in the USA xvii Features Button 2-13 , 2-16...
  • Page 329 N D E X Control Panel 5-10 , 5-30 Identifying the Parts 5-1 , 5-9 , 5-29 Jam Clearance 5-26 , 5-45 Maintenance 5-47 Paper Specifications 5-12 Problem Solving 5-27 , 5-47 Selecting Features 5-14 , 5-35 Selecting Options DFA Finishing Device 5-23 , 5-42 Enabling Functions 5-24 , 5-43 Profiles, viewing 5-25 , 5-44 Timing Tab, viewing 5-25 , 5-44...
  • Page 330 N D E X Dry Ink/Toner Compartment 2-4 Dry Ink/Toner Waste Bottle 2-7 Duplex Automatic Document Feeder (DADF) 2-3 , 2-31 Ecology Module 2-5 Electrical Module 2-6 Exit Module 2-4 Ground Fault Indicator (GFI) Circuit Breaker 2-4 , 2-8 Offset Catch Tray (OCT) 2-4 Power Switch 2-3 Right/Left Front Doors 2-4 Scanner 2-3...
  • Page 331 N D E X Warm 4-66 Inserts 4-76 Interrupt Button 2-14 , 2-27 It’s Illegal in Canada xxi It’s Illegal in the USA xix Jam Clearance 2-Sided Printing 6-21 Duplex Automatic Document Feeder (DADF) 4-7 , 6-12 Exit Module Jams 6-18 High Capacity Stacker (HCS) 5-26 , 5-45 High Capacity Stacker Stapler (HCSS) 5-60 Paper Trays 6-14...
  • Page 332 N D E X Loss of Power High Capacity Stacker Stapler (HCSS) 5-65 Machine Status Button 2-13 , 2-20 Error Log Tab 2-20 Machine Details Tab 2-20 Maintenance Tab 2-20 , 2-23 Paper Trays Tab 2-20 Maintenance Digital Press Adding Fuser Oil 8-7 Changing the Waste Dry Ink/Toner Bottle 8-9 Cleaning the Document Cover Belt 8-3 Cleaning the Touch Screen 8-2...
  • Page 333 N D E X Offset Catch Tray (OCT) 2-4 Operational Safety xiv Option Buttons 2-10 Original Input 4-36 Auto 4-36 Manual Input 4-37 Mixed Size Originals 4-38 Original Type 4-51 Auto Photo & Text 4-52 Dark Edges 4-56 Define Area 4-58 Map 4-55 Photo 4-54 Text 4-53...
  • Page 334 N D E X Coated Paper 3-5 , 5-4 , 5-13 , 5-33 Drilled Paper 3-5 , 5-4 , 5-13 , 5-33 Labels 3-5 , 5-4 , 5-13 , 5-33 Paper Sizes 3-5 , 5-4 Paper Weight Range 3-5 , 5-4 , 5-13 , 5-33 Tabbed Inserts 3-5 , 5-4 , 5-13 , 5-33 Transfer Paper 3-5 , 5-4 , 5-13 , 5-33 Transparencies 3-5 , 5-4 , 5-13 , 5-33...
  • Page 335 N D E X Coated or Uncoated selection 5-5 Loading Paper 5-5 Making selections 5-5 Non-Standard or Standard paper 5-5 Paper Path 5-2 Physical Characteristics 5-8 Floor Space Requirements 5-8 Size 5-8 Weight 5-8 Power Loss 5-7 Transparency selection 5-5 Weight range selection 5-5 Paper Weight Conversion Ranges 3-14 Paper Weight Conversion Tables 3-13...
  • Page 336 Preset/Variable 4-21 Whole Image 4-24 Percentage Conversions 4-19 Third Button 4-19 Release Job Button 2-17 , 2-18 Relocating the DocuColor 6060 2-38 Repeat Image 4-88 Replacing a Dry Ink/Toner Cartridge 8-4 Replacing Consumable Supplies 8-3 Resizing an Image 1-13 Review Button 2-14 , 2-24...
  • Page 337 N D E X Speciality Media Guide Hints and Tips 3-1 Specific Paper Weight Conversion 3-13 Stacker Tray 5-11 , 5-31 Offset option 5-22 , 5-41 Staple Capacity by Paper Weight/Type 5-59 Staples Loading 5-61 Ordering 5-61 Start Button 2-15 Stored Programming Feature 4-47 Delete Programming 4-49 Recall Programming 4-48...
  • Page 338 White Border Edges on Copies 4-8 Scanner Adjustments 2-33 , 4-8 White Border Edges on Prints 2-33 Writing Style Conventions xxvii www.xerox.com. 3-1 9– 1 6 6 0 60 D O C U C O L O R O P E R A T O R M A N U A L...
  • Page 340 701P40233 June, 2003 Xerox Corporation Global Knowledge and Language Services 780 Salt Road Webster, New York 14580...

This manual also for:

Docucolor 6060

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