Crankcase/Transmission/Crankshaft; Transmission Disassembly - DAELIM VJF125 Service Manual

12. CRANKCASE/TRANSMISSION/CRANKSHAFT

SERVICE INFORMATION
TROUBLESHOOTING
CRANKCASE DISASSEMBLY

TRANSMISSION DISASSEMBLY 12-4

CRANKSHAFT
SERVICE INFORMATION
GENERAL SAFETY
To service the transmission, crank shaft and kick starter, the crankcase should be disassembled.
Before disassembling the crankcase, the following parts must be removed.
- CLUTCH, GEAR SHIFT SPINDLE (
- A.C. GENERATOR, STARTER CLUTCH (
- CYLINDER HEAD (
- CYLINDER, PISTON (
- STARTER MOTOR (
SPECIFICATIONS
SHIFT FORK/SHAFT
TRANSMISSION
12-1
12-2
12-3
12-6
SECTION 8)
SECTION 10)
SECTION 11)
SECTION 19)
ITEM
FORK
SHAFT O.D.
MAIN SHAFT O.D.
COUNTER SHAFT O.D.
GEAR I.D.
GEAR BUSHING O.D.
GEAR-TO-BUSHING I.D.
GEAR-TO-BUSHING
CLEARANCE
GEAR-TO-SHAFT
CLEARANCE
BUSH-TO-SHAFT
CLEARANCE
CRANKCASE BEARING
CRANKSHAFT INSTALLATION
TRANSMISSION ASSEMBLY
CRANKCASE ASSEMBLY
SECTION 9)
STANDARD VALUE
I.D. 12.000~12.018
CLAW THICKNESS 4.930~5.000
11.976~11.994
M3, M5 19.967~19.980
C1 16.466~16.484
C2 19.974~19.987
C4 19.959~19.980
M5 23.000~23.021
M3, C2 23.020~23.041
C4 20.020~20.041
C1 20.000~20.021
M5 22.959~22.980
M3, C2 22.979~23.000
C1 19.959~19.980
M3, C2 20.000~20.021
C1 16.500~16.518
M3, M5
0.020~0.062
C1, C2
C4 0.040~0.082
M3 0.200~0.062
C1 0.016~0.052
C2 0.013~0.047
12-7
12-8
12-9
12-11
Unit: mm
SERVICE LIMIT
12.050
4.500
11.960
19.930
16.440
19.940
19.930
23.050
23.070
20.070
20.050
22.930
22.950
19.930
20.050
16.550
0.100
0.120
0.100
0.090
0.090
12-1