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Pace PROGRAMMABLE THERMOFLO Operation & Maintenance Manual

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PROGRAMMABLE THERMOFLO
TF 200, TF 200E Units
TF 500, TF 500E Systems
PRC 1500, PRC 1500E Systems
OPERATION &
MAINTENANCE
MANUAL

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Summary of Contents for Pace PROGRAMMABLE THERMOFLO

  • Page 1 PROGRAMMABLE THERMOFLO TF 200, TF 200E Units TF 500, TF 500E Systems PRC 1500, PRC 1500E Systems OPERATION & MAINTENANCE MANUAL...
  • Page 2 MANUAL NO. 5050-0420 REV. A...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TITLE PAGE General Information ............................... 1 Use Of This Manual ............................ 1 Introduction ..............................2 Specifications .............................. 3 Product Application ............................. 4 Parts Identification ............................4 Front Panel ............................. 4 Rear Panel .............................. 6 ThermoFlo Handpiece ........................... 7 Optional Accessories ..........................
  • Page 4 TABLE OF CONTENTS TITLE PAGE Template Selection ............................ 31 Vacuum Cup Selection ..........................31 Nozzle Changeout ............................. 32 Manual Mode of Operation ........................33 Manual Component Removal ......................33 Manual Component Installation ......................36 Timed Mode of Operation ......................... 40 Timed Component Removal ........................
  • Page 5 PACE Incorporated retains the right to make changes to specifications contained herein at any time, without notice. Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications. The following are registered trademarks and/or servicemarks of PACE Incorporated, Laurel Maryland U.S.A.

  • Page 6: General Information

    The information contained in this manual will provide the user with the knowledge necessary to properly operate and maintain the PACE Programmable ThermoFlo Unit. To fully utilize the features of the system, PACE strongly recommends that the user read and fully understand the "Process Development" and "Operation"...

  • Page 7: Introduction

    Nozzles PACE's exclusive QuickFit nozzle attachment system allow quick easy change out of any nozzle. A wide range of inexpensive, standard nozzles are available. Custom design nozzles are also available. Process Control The ThermoFlo Profile Control Chart (page 24) and Profile Log (page 25) have been created to aid in the development of customized reflow processes for your particular SMD tasks.

  • Page 8: Specifications

    GENERAL INFORMATION SPECIFICATIONS The ThermoFlo unit is available in either the 115 VAC or 230 VAC version. The 115 VAC version system bears the FCC Conformity Marking which assures the user that it conforms to all the requirements of FCC Emission Control Standard, Title 47, Subpart B, Class A.

  • Page 9: Product Application

    This product is very versatile and may be used to satisfy a variety of application requirements. If you require assistance in the use of this product in your particular application, contact your local authorized PACE distributor or call PACE Product Management at Tel. (301) 490-9860, FAX (301) 604-8782.
  • Page 10 GENERAL INFORMATION d) RECALL Key - Allows a stored profile (stored in memory) to be displayed on Digital Readout. e) SAVE Key - Allows a new, user defined profile to be stored in memory. f) STEP Key - Advances the user to the next step in the programming sequence. Also allows the user to step through all stored profiles.

  • Page 11: Rear Panel

    22. HANDPIECE CABLE ENTRY - Hard-wired cable entry from ThermoFlo handpiece to power source. 23. HEAT WAVE CONNECTOR - Provides connection to PACE HeatWave power source to activate optional preheat system (Heat Wave).

  • Page 12: Thermoflo Handpiece

    GENERAL INFORMATION THERMOFLO HANDPIECE 25. VACUUM PICK SWITCH - Activates & deactivates vacuum pump supply to the Vacuum Pick Assembly. Switch must be depressed for a period of 0.5 second before circuit deactivation; activation is immediate. 26. CYCLE SWITCH - Activates reflow cycle (heat & air flow).

  • Page 13: Safety

    HEADING GUIDELINES PACE adheres to the following Heading Guidelines (based on OSHA guidelines) when listing special information or precautions to be taken. Especially important are all procedures and practices which, if not strictly observed, could result in injury or loss of life.

  • Page 14: Precautions

    4. Always use this system in a well-ventilated area. A fume extraction system such as those available from PACE are highly recommended to protect personnel from solder flux fumes. 5. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the Material Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions recommended by the manufacturer.

  • Page 15: Set-Up

    SET-UP ELECTRICAL REQUIREMENTS The ThermoFlo unit draws 575 Watts, which is listed on the nameplate on the power source rear panel. A separate, dedicated AC supply line circuit may be required to adequately power the unit/system. If your power outlet cannot provide suitable power, arrange for a qualified, licensed electrician to install one for you. SYSTEM SET-UP Set up the ThermoFlo unit using the following steps and associated drawings.

  • Page 16: Angle Bracket Kit

    SET-UP ANGLE BRACKET KIT The Angle Bracket Kit elevates the front of the power source to allow easier viewing and access to the front panel controls. Attach the kit to the ThermoFlo power source using the following instructions. Also, if you have purchased a PRC 1500 or PRC 1500E system, a second kit is included;...

  • Page 17: Thermoflo Cubby Kit

    SET-UP THERMOFLO CUBBY KIT The ThermoFlo Cubby Kit can be attached to either side of the power source. To attach the ThermoFlo Cubby Kit (handpiece holder) to the power source, use the following instructions. 1. Position the Holder as shown with the curved wire ends directly beneath the mounting holes in the Cubby Bracket.
  • Page 18 SET-UP 2. From the rear of the power source, insert the 2 enclosed Mounting Screws (head first) into the bottom "T" Slot on the side of the power source case. 3. Place the Bracket onto the side of the power source, inserting the two (2) Mounting Screws through the two (2) Mounting Holes in the bracket.

  • Page 19: Quickfit Nozzle Adapter

    SET-UP QUICKFIT NOZZLE ADAPTER The ThermoFlo QuickFit Adapter allows you to easily change out any PACE ThermoFlo Nozzle. Attach the adapter to the handpiece heater using the following instructions. 1. Insert the QuickFit Adapter into the end of the handpiece heater as shown.

  • Page 20: Power Up

    SET-UP POWER UP 1. Insert the power cord into the AC Power Receptacle located on the rear panel of the power source. CAUTION To insure operator safety, the AC supply receptacle must be checked for proper grounding before initial system operation. 2.

  • Page 21: Quick Start

    QUICK START INTRODUCTION The PACE ThermoFlo unit is easy to operate and can be quickly set up for use in Manual and Timed modes of operation. The following Manual and Timed Modes of Operation sections provide basic guidelines for rework using the PACE ThermoFlo.
  • Page 22 QUICK START INSTALLATION 1. Install proper Nozzle into ThermoFlo Handpiece. 2. Turn Power Switch ON. Press MODE/ESC Key until Manual Mode Light illuminates. 3. Adjust Set Temperature and Blower Speed as desired using Scroll Keys. See 4. Position replacement component on prepared land pattern. See 5.

  • Page 23: Timed Mode Of Operation

    QUICK START TIMED MODE OF OPERATION REMOVAL NOTE The ThermoFlo System Work Platform (PACE part number 6018-0099) is optionally available to assist in the installation/removal process. 1. Install proper Nozzle & Vacuum Cup (if required) into ThermoFlo Handpiece. 2. Turn Power Switch ON. Press MODE/ESC Key until Timed Remove Mode Light illuminates.
  • Page 24 QUICK START INSTALLATION NOTE The ThermoFlo System Work Platform (PACE part number 6018-0099) is optionally available to assist in the installation/removal process. 1. Install proper Nozzle & Vacuum Cup (if required) into ThermoFlo Handpiece. 2. Turn Power Switch ON. Press MODE/ESC Key until Timed Install Mode Light illuminates.

  • Page 25: Program Mode Of Operation

    QUICK START PROGRAM MODE OF OPERATION The following is a simple, basic flow chart of the Program Mode of Operation. Use this as a quick reference when using a rework profile previously stored in unit memory. Figure 14.
  • Page 26 QUICK START...

  • Page 27: Process Development

    Program Modes. Once the Profile is entered into memory, the program can be quickly initiated (in Program Mode). Up to 80 user-defined profiles may be stored in microprocessor memory. NOTE When developing Profiles, PACE recommends the use of embedded thermocouples on a test board to ensure optimum process results. PROFILE DEVELOPMENT 1.

  • Page 28: Suggested Starting Parameters

    Blower Speed Appropriate Size SOIC Pattern Nozzle Temperature Install Blower Speed Temperature Remove Blower Speed Chip Appropriate Size Component Single Jet Nozzle Temperature Install Blower Speed ©Copyright 1997, PACE Inc., Laurel Maryland All rights reserved. Printed in U.S.A. Figure 15.

  • Page 29: Profile Control Chart

    Blower Speed (sec.) Reflow Temp. Time Blower Speed Vacuum (Install Only) Lower Pump Release Cool Down Approved By: Time (sec.) Date: Blower Speed Comments / Instructions: Figure 16. Copyright 1997, PACE Inc., Laurel Maryland All rights reserved. Printed in U.S.A.

  • Page 30: Profile Log

    PROFILE LOG Duplicate this page and complete the copied form. DO NOT fill out the copy in this manual.

  • Page 31: General Process Guidelines

    Multi-Leaded SMD components (except BGAs) may be installed using a direct contact heat transfer method such as with a PACE soldering iron and Mini-Wave tip. Refer to the operation manual included with your PACE soldering iron for complete information on installation techniques using direct contact soldering. The soldering iron and other handpieces are included with a PRC 1500 (or PRC 1500E) system.

  • Page 32: Preheating

    PACE recommends the use of its Heat Wave (HS 200) system for this purpose. PRC 1500 SYSTEM The PRC 1500 (or PRC 1500E) system combines the versatility of PACE's MBT 250A (or MBT 250AE) with the expandability of the Programmable ThermoFlo. All the conductive handpieces and accessories that are included with the MBT 250A (or MBT 250AE) and all the accessories that are included with the ThermoFlo Unit are provided with the PRC 1500 (or PRC 1500AE).

  • Page 33: Operation

    Please read and become familiar with the definitions of each of the following terms which are used repeatedly in the following Operation, Set-Up Mode and Program Mode procedures. Bottom Preheat - Application of preheat to the work from below using the PACE Heat Wave system. See “Preheat.”...
  • Page 34 OPERATION Profile - An established procedure for rework which includes all parameters (e.g., operating temperature, cycle time, preheat) required for optimum rework of a particular component/pcb combination. Any established Profile can then be utilized by entering it into system memory; the Profile can then be easily recalled and used in the system Program Mode.

  • Page 35: Nozzle Selection

    OPERATION NOZZLE SELECTION Selection of the proper Nozzle is essential for achieving a quality component removal or installation. Each ThermoFlo Nozzle is designed to properly direct the heated air. The Replacement Parts section of this manual lists standard nozzles and the components for which they are normally used.

  • Page 36: Template Selection

    OPERATION TEMPLATE SELECTION Alignment Templates are used as an aid in aligning V-A-N Nozzles to the PCB Assembly when installing Ball Grid Arrays (BGAs). The I.D. (Inside Dimension) of the template should match the perimeter of the BGA land pattern. Figure 19.

  • Page 37: Nozzle Changeout

    OPERATION NOZZLE CHANGEOUT REMOVAL WARNING Never remove a heated Nozzle using bare hands. Use the Rubber Pad. Never use a wrench or pliers when removing a Nozzle. 1. Holding the Rubber Pad, gently twist the nozzle as shown. The Nozzle will easily release from the Nozzle Adapter.

  • Page 38: Manual Mode Of Operation

    OPERATION MANUAL MODE OF OPERATION MANUAL MODE COMPONENT REMOVAL 1. Install the proper Nozzle Assembly and Vacuum Cup onto the handpiece. Ensure that the PCB assembly to be reworked and any replacement component have been properly prepared. NOTE Any required preheating operating should be completed before advancing beyond this point.
  • Page 39 OPERATION MANUAL COMPONENT REMOVAL CONT'D 6. If using a Single Jet Nozzle, no vacuum cup is used; proceed to step 11. 7. Using the Vacuum Pick Adjust Control, adjust the vacuum cup to a point where the bottom of the vacuum cup is flush with the bottom edge of the nozzle.
  • Page 40 OPERATION 11. For Single Jet nozzles, hold the end of the nozzle tube above the rework area at a height and angle which gives the best results in your particular application. Figure 28. 12. Press and hold the handpiece Cycle Switch to activate heat cycle (the maximum cycle time is 999 seconds).

  • Page 41: Manual Component Installation

    OPERATION MANUAL COMPONENT INSTALLATION 1. Install the proper Nozzle and Vacuum Cup (if not using Single Jet nozzle) onto the handpiece. 2. Set the unit POWER Switch (on rear panel of power source) to the ON position. Figure 30. 3. Press and release MODE/ESC Key as necessary until the MANUAL Mode Light is illuminated.
  • Page 42 OPERATION 6. Press and release Vacuum Pick Switch to activate vacuum. Handpiece Figure 33. NOTE As an alternative to the component placement methods shown below in steps 7 through 10, the component (except BGAs) may be positioned and solder tacked in place on land pattern. See “Component Positioning”. 7.
  • Page 43 OPERATION MANUAL COMPONENT INSTALLATION CONT'D 8. If using a Single Jet nozzle proceed to step 13. 9. Using the Vacuum Pick Adjust Control on the handpiece, adjust the vacuum cup to a point where the bottom of the vacuum cup touches the component body.
  • Page 44 OPERATION NOTE Any required preheating should be completed before advancing beyond this point. 14. Press and hold the handpiece Cycle Switch to activate heat cycle. Handpiece Heated air is now being applied to the rework area. 15. If using a Single Jet nozzle in a hand held operation, move the handpiece as necessary to direct air flow to the solder areas Figure 37.

  • Page 45: Timed Mode Of Operation

    TIMED COMPONENT REMOVAL NOTE The ThermoFlo System Work Platform (PACE part number 6018-0099) is optionally available to assist in the installation/removal process. 1. Install the proper Nozzle and Vacuum Cup onto the handpiece. 2. Set the unit POWER Switch (on rear panel of power source) to the ON position.
  • Page 46 OPERATION 4. Adjust the Set Temp as desired using the Temperature Scroll Up and Down keys. Press and hold the key; observe the Digital Readout as the Set Temperature increases (or decreases) in 1° and then 10° increments as the key is held. 5.
  • Page 47 OPERATION TIMED COMPONENT REMOVAL CONT'D 10. Lower the nozzle to a point 1mm (.040”) above the PCB when using Box or Pattern nozzles. Lower the nozzle to contact a BGA component. Figure 43. 11. For Single Jet nozzles, hold the end of the nozzle tube above the rework area at a height and angle which gives the best results in your particular application.
  • Page 48 OPERATION 13. The Digital Readout will display the actual air temperature (as it exits the heater) and the remaining cycle (“Reflo”) time counting down. At 5 seconds before the end of cycle, the vacuum will automatically activate. 14. At the end of the cycle, gently lift the handpiece to remove the component from the PCB.

  • Page 49: Timed Component Installation

    TIMED MODE COMPONENT INSTALLATION NOTE The ThermoFlo System Work Platform (PACE part number 6018-0099) is optionally available to assist in the installation/removal process. 1. Install the proper Nozzle Assembly and Vacuum Cup (if not using Single Jet nozzle) onto the handpiece.
  • Page 50 OPERATION 7. If replacing a BGA component with the ThermoFlo handpiece mounted on a work platform, do the following: a) Place the Alignment Template over the land pattern. b) Align the template until the perimeter of the land pattern is centered inside of the template. c) Lower the handpiece (with nozzle) until it is slightly above the PCB assembly rework area.
  • Page 51 OPERATION TIMED COMPONENT INSTALLATION CONT'D NOTE As an alternative to the placement methods shown below in steps 9 through 12, the component (except BGAs) may be positioned and solder tacked in place on land pattern. See “Component Positioning”. 8. Using the Vacuum Pick Adjust Control, adjust the vacuum cup to a point where the bottom of the cup is flush with the bottom edge of the nozzle.
  • Page 52 11. Using the Vacuum Pick Adjust Control, adjust the height of the Box Nozzle component relative to the nozzle as desired. PACE recommends that: The bottom of the nozzle should be positioned 1mm (0.040") above the PCB when using Box or Pattern nozzles.
  • Page 53 OPERATION TIMED MODE COMPONENT INSTALLATION CONT'D 13. Ensure that the handpiece is held vertical to the PCB. 14. For Single Jet nozzles, hold the end of the nozzle tube above the rework area at a height and angle which gives the best results in your particular application. Figure 52.
  • Page 54 OPERATION 16. If using a Single Jet nozzle in a hand held operation, move the handpiece as necessary to direct air flow to the solder areas requiring reflow. Figure 54. 17. The Digital Readout will display the actual air temperature (as it exits the heater) and the remaining cycle Reflow (“Reflo”) time counting down.

  • Page 55: Program Mode

    OPERATION PROGRAM MODE The Program Mode of operation (Program Mode Light illuminated) utilizes user developed rework profiles previously stored in memory. The user recalls and uses the stored profile to produce consistent, repeatable results. Four profile stages can be programmed: preheat, soak, reflow and cool down. This allows you to emulate the production process.
  • Page 56 OPERATION 5. The Digital Readout will now display a “Profile =“ message with the current profile number. To select the profile number you wish to use, do one of the following: a) Press and release the STEP Key to advance to the next higher profile number.
  • Page 57 OPERATION PROGRAM COMPONENT REMOVAL CONT'D 8. Press and release the CYCLE Key or Cycle Switch (on handpiece). Front Panel Handpiece Figure 60. 9. If the selected profile includes a lower preheat cycle, the Digital Readout will display "HeatWave = XXX°" (set preheat temperature). Check the temperature of the Heat Wave system (Digital Readout on Heat Wave power source front panel).
  • Page 58 OPERATION 11. During the reflow step, the vacuum to the handpiece will activate. The time of activation will be at a point 5 seconds before the end of the reflow step. 12. To alert the operator, when the cycle reaches a point 5 seconds before the end of the reflow process, a beep tone will sound every 1 second until the end of reflow.

  • Page 59: Program Component Installation

    OPERATION PROGRAM COMPONENT INSTALLATION 1. If the unit is being used with the handpiece mounted on the ThermoFlo work platform, install the PCB on the work platform, in the Work Holder or the optional HS 200 preheating unit. Position PCB with the component land pattern directly beneath and squared to the nozzle.
  • Page 60 OPERATION 5. The Digital Readout will now display “Profile =“ with the current profile number. To select the profile number you wish to use, do one of the following: a) Press and release the STEP Key to advance to the next higher profile number.
  • Page 61 OPERATION PROGRAM COMPONENT INSTALLATION CONT'D Box Nozzle 6. Place component under (Pattern) or into (Box or V-A-N) nozzle. 7. Lower Vacuum Cup down onto component body. 8. Depress and release the Vacuum Pick Switch (on handpiece) to activate vacuum and grasp component. Pattern Nozzle Adjust component height as desired for best results.
  • Page 62 OPERATION 12. If the selected profile includes a lower preheat cycle, the Digital Readout will display "HeatWave = XXX°" (set preheat temperature). Check the temperature of the Heat Wave system (Digital Readout on Heat Wave power source front panel). If the Heat Wave is at temperature, press and release the YES Key.

  • Page 63: Entering/Editing A Profile

    OPERATION ENTERING/EDITING A PROFILE The ThermoFlo unit allows the user to store user-defined profiles, including parameters for preheat, soak, reflow and cool down. Any previously stored profiles can be changed quickly and easily using this procedure. When entering a new profile, you can begin by using a similar previously stored profile. Make the appropriate changes and store the new profile under a new profile storage number.
  • Page 64 OPERATION 2. The Digital Readout will now display a stored profile number or “Profile = - -” plus the component type and number of solder connections. You can simply press and release the EDIT Key to edit a profile a) Press and release the RECALL Key (display will read “Recall - -”) b) Enter the desired profile number c) Press and release the ENTER Key then the EDIT...
  • Page 65 OPERATION ENTERING/EDITING A PROFILE CONT'D 4. "Preheat On ?" (or "Preheat Off ?) is now displayed. Use the YES and NO Keys to select Preheat On or Off. If Preheat is set to Off, proceed to step 13. Figure 74. 5.
  • Page 66 OPERATION 6. "Lower Preheat Time" is now displayed. A number depicting the amount of time in seconds is also displayed on the bottom line of the Digital Readout. Use the numbered keys to enter the correct number. Always enter 3 numbers to obtain the desired time. If entering a figure of less than 100, you must enter a total of 3 numbers.
  • Page 67 OPERATION ENTERING/EDITING A PROFILE CONT'D 8. "Top Preheat" is now displayed. Use the YES and NO Keys (as in step 6) to select Top Preheat On or Off. If Top Preheat is set to Off, proceed to step 13. Figure 78. 9.
  • Page 68 OPERATION 10. "Top Preheat Temp" is now displayed. A number depicting the desired top preheat temperature (in degrees C or F as selected in the Set-Up Mode) is now displayed on the bottom line of the Digital Readout. Use the numbered keys to enter the desired temperature.
  • Page 69 OPERATION ENTERING/EDITING A PROFILE CONT'D 13. "Soak On" (or "Soak Off") is now displayed. Use the YES and NO Keys to select Soak On or Off. If Soak is set to Off, proceed to step 17. Figure 83. 14. "Soak Time =" is now displayed. A number depicting the amount of time in seconds is now displayed on the bottom line of the Digital Readout.
  • Page 70 OPERATION 15. "Soak Temp" is now displayed. A number depicting the desired Soak temperature is now displayed on the bottom line of the Digital Readout. Use the numbered keys to enter the correct number. Use the numbered keys to enter the desired temperature. Always enter 3 numbers (including any zeroes) to obtain the desired temperature.
  • Page 71 OPERATION ENTERING/EDITING A PROFILE CONT'D 18. "Reflow Time =" is now displayed. A number depicting the amount of time in seconds is shown on the bottom line of the Digital Readout. Use the numbered keys to enter the desired time (10 seconds minimum).
  • Page 72 STEP Key. Figure 91. 22. "Lower Pump On? (or "Lower Pump Off?) is now displayed. Use the YES and NO Keys to select Lower Pump (from PACE Heat Wave preheat system) On or Off during the Reflow cycle. Figure 92.
  • Page 73 OPERATION ENTERING/EDITING A PROFILE CONT'D 23. "Cool Down On?" (or "Cooldown Off?) is now displayed. Use the YES and NO Keys to select preheat On or Off. If Cool Down is set to Off, proceed to step 26. Figure 93. 24.
  • Page 74 OPERATION 25. "Cool Down Blower =" is now displayed. A number depicting the desired blower speed (1-9) is shown on the bottom line of the Digital Readout. Use the numbered keys to enter the correct number. Press and release the STEP Key. Figure 95.
  • Page 75 OPERATION ENTERING/EDITING A PROFILE CONT'D 28. "Save Profile?" is now displayed. Use the YES Key to save changes to the profile. If you do not wish to save the profile, press and release the NO Key and proceed to step 31. Figure 98.
  • Page 76 OPERATION 30. "Save Profile"is now be displayed. This is the next storage area number which currently has no stored profile. If you wish to store the profile under this number, press and release the ENTER Key. If you wish to use another profile number, enter the 2 digit number using the numbered keys.

  • Page 77: Set-Up Mode

    SET-UP MODE INTRODUCTION In Set-Up Mode you can: 1. Install, remove or change a password. 2. Set the Temperature scale to °C or °F as desired. 3. Delete stored profiles. Use the following procedure to enter the Set-Up mode and make any changes. ENTERING SET-UP MODE 1.
  • Page 78 SET-UP MODE 4. Perform one of the following steps: a) If you would like to retain the “Same” password (if previously stored, press and release the ENTER Key. Proceed to step 6. b) If you do not wish to have a stored password, press and release the NO Key.

  • Page 79: Locks

    SET-UP MODE LOCKS 6. "Lock Mode ?" is now displayed. Press and release the YES Key if you want the unit to require a password to change modes of operation. Press and release the NO Key if you want the operator to be able to change operation modes without entering a password.
  • Page 80 SET-UP MODE 9. "Display is" (°C or °F) is now displayed. Press and release the YES Key if you want all temperature displays to read in that scale (°C or °F). Press and release the NO Key if you wish to change the temperature scale;...

  • Page 81: Profile Deletion

    SET-UP MODE PROFILE DELETION 10. "Delete Profiles ?" is now displayed. Press and release the YES Key if you want to delete stored profiles. Press and release the NO Key if you do not wish to delete any stored profiles. Proceed to step 14. Figure 112.

  • Page 82: Calibration

    Key and proceed to step 4 to change any parameter previously stored. Figure 116. CALIBRATION Calibration should be performed annualy to maintain accuracy of the ThermoFlo unit. Contact the PACE Service Department at tel. (301) 490-9860, FAX (301) 4383-7030 for information.

  • Page 83: Corrective Maintenance

    Contact PACE Customer Service for assistance. The power source blower unit is not running. Contact the PACE Service Department for assistance. The PACE Service department can be reached at: Tel. (301) 490-9860 FAX (301) 483-7030 Table 1. Digital Readout Message Codes...

  • Page 84: Unit

    Worn or broken vacuum cup. Replace vacuum cup. component. Vacuum Pickup Rod binding. Vacuum Pickup rod is bent. Contact PACE Service Department fo assistance. For further assistance, contact the PACE Service Department at Tel. (301) 490-9860 or FAX (301) 483-7030. Table 2. Unit Corrective Maintenance...

  • Page 85: Replacement Parts

    When ordering replacement parts for the ThermoFlo unit, find the system area where the parts are located on page 81. Refer to the system area illustrations to locate the replacement part and its item number. For any additional parts, contact PACE Customer Service at Tel. (301) 490-9860, FAX (301) 483-7030. Item...
  • Page 86 POTENTIAL SHOCK HAZARD - Disassembly of power source or handpiece exposes line voltage parts. Replacement of heater or ThermoFlo handpiece assembly must be perfromed by qualified service personnel only. Contact the PACE Service Department (tel. 301-490-9860, FAX 301-483-7030) for assistance. Figure 117.

  • Page 87: Parts/Consumables

    REPLACEMENT PARTS PARTS/CONSUMABLES Item Description Part Number Vacuum Cup .625 Dia. 1121-0280-P2 .400 Dia. 1121-0281-P2 .312 Dia. 1121-0282-P2 .195 Dia. 1121-0382-P2 .300 Dia. 1121-0383-P2 .500 Dia. 1121-0384-P2 Cubby Kit 6019-0048 Hose Retention Kit 6019-0096 Angle Bracket Kit 6019-0097 Operation Manual 5050-0420 Accessory Manual 5050-0421...

  • Page 88: Systems & Accessories

    REPLACEMENT PARTS SYSTEMS & ACCESSORIES Listed below are the available systems & accessories. Contact your local authorized PACE distributor for further information. Item Part No. Description Number ThermoFlo System 115 VAC System 8017-0001 230 VAC System 8017-0002 ThermoFlo System Work Platform 6018-0099 Fume Extraction "Ready"...

  • Page 89: Available Nozzles

    REPLACEMENT PARTS AVAILABLE NOZZLES Listed following are are standard available Nozzles. For Nozzles other than those listed, contact PACE Applications Engineering directly at Tel. (301) 490-9860, FAX (301) 604-8782 for further information. Custom-Design Nozzles manufactured to customer's specification. Component Nozzle Size (I.D.)

  • Page 90: Table 8 Box Nozzles

    REPLACEMENT PARTS Nozzle Size (Nom.) A x B Component Type Part Number 8.8mm x 12.2mm PLCC-18 4028-2001 (0.34" x 0.48") 10.4mm x 10.4mm PLCC-20 4028-2002 (0.41" x 0.41") 12.9mm x 12.9mm PLCC-28 4028-2003 (0.51" x 0.51") 12.7mm x 15.5mm PLCC-32 4028-2004 (0.50"...

  • Page 91: Table 9 Pattern Nozzles

    REPLACEMENT PARTS AVAILABLE NOZZLES CONT'D Jet Spacing Jet Length Component Type Part Number SOIC- 8 3.8mm 5.1mm 4028-4001 (JEDEC) (0.15") (0.20") SOIC-14/16 3.8mm 10.4mm 4028-4002 (JEDEC) (0.15") (0.41") SOICL-16 7.6mm 10.4mm 4028-4003 (JEDEC) (0.3") (0.41") SOICL-20 7.6mm 12.9mm 4028-4004 (JEDEC) (0.3") (0.51") SOICL-24...

  • Page 92: Manual Improvement & Comment Form

    Instructions Duplicate this form and submit comments on the copy. Keep the original to make future comments. Complete all requested information. Submit completed form to: PACE Incorporated Applications Engineering Fax: (301) 604 - 8782 9893 Brewers Court Laurel MD 20723-1990 U.S.A.

This manual is also suitable for:

Prc 1500Prc 1500eTf 200Tf 200eTf 500Tf 500e

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