Fork; Service Information - Honda LEAD 110 2009 Service Manual

SERVICE INFORMATION

GENERAL
• This section covers the front wheel, fork, handlebar and steering stem.
• When servicing the front wheel, fork or steering stem, support the scooter using a jack or other support.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc
with high quality brake degreasing agent.
• After the front wheel installation, check the brake operation by applying the brake lever.
• For brake system service, refer to the following:
– Brake fluid replacement/air bleeding (page 17-5)
– Brake pad/disc (page 17-8)
– Front brake master cylinder (page 17-11)
– Brake equalizer (page 17-16)
– Front brake caliper (page 17-20)
• Use only tires marked "TUBELESS" and tubeless valves on rim marked "TUBELESS TIRE APPLICABLE".
• When using the pin spanner, use a 25 cm (10 in) long deflecting beam type torque wrench. The pin spanner increases
the torque wrench's leverage, so the torque wrench reading will be less than the torque actually applied to the steering
stem adjusting nut. The specification given on this page is actual torque applied to the steering stem adjusting nut, not
the reading on the torque wrench when used with the pin spanner. The procedure later in the text gives the actual and
indicated torque.
SPECIFICATIONS
Minimum tire tread depth
Cold tire Driver only
pressure
Driver and passenger
Axle runout
Wheel rim Radial
runout
Axial

Fork

Spring free length
Pipe runout
Recommended fluid
Fluid level
Fluid capacity
TORQUE VALUES
Front brake disc socket bolt
Front axle nut
Fork socket bolt
Fork pinch bolt
Fork cap bolt
Handlebar post nut
Brake master cylinder holder bolt
Steering stem lock nut
Steering stem adjusting nut
ITEM
42 N·m (4.3 kgf·m, 31 lbf·ft)
59 N·m (6.0 kgf·m, 44 lbf·ft)
20 N·m (2.0 kgf·m, 15 lbf·ft)
49 N·m (5.0 kgf·m, 36 lbf·ft)
23 N·m (2.3 kgf·m, 17 lbf·ft)
33 N·m (3.4 kgf·m, 24 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
See page 15-26
See page 15-26
FRONT WHEEL/SUSPENSION/STEERING
STANDARD
–
2
175 kPa (1.75 kgf/cm , 25 psi)
2
175 kPa (1.75 kgf/cm , 25 psi)
–
–
–
218.0 (8.58)
–
Fork fluid
52 (2.0)
89.0 ± 1.0 cm (3.01 ± 0.03 US oz,
3
3.13 ± 0.04 Imp oz)
ALOC bolt; replace with new ones
U-nut
Apply locking agent to the threads
See page 15-22
Unit: mm (in)
SERVICE LIMIT
To the indicator
–
–
0.2 (0.01)
2.0 (0.08)
2.0 (0.08)
213.6 (8.41)
0.2 (0.01)
–
–
–
15-3