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PCX150 2013
Service manual
Honda PCX150 2013 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Ho to Use this Manual
Contents
General Information
Service Rules
Abbreviation
Model Identification
Serial Numbers
Labels
General Specifications
Cylinder/Piston Specifications
Standard Torque Values
Engine & Frame Torque Values
General Information
Lubrication and Seal Points
Cable and Harness Routing Diagrams - '13 Model
Cable and Harness Routing Diagrams - after '13 Model
Technical Feature - after '13 Model
Fuel Pump System with a Fuel Filter Blockage Reminder Function
Crankcase Emission Control Systems
Exhaust Emission Control Systems
Evaporative Emission Control System - Except after '13 Model CM Type
Fuel Permeation Emission Control System
Noise Emission Control System
Frame, Body Panels, Exhaust System
Frame, Body Panels, Exhaust System Service Information
Frame, Body Panels, Exhaust System Torque Values
Frame, Body Panels, Exhaust System Troubleshooting
Body Panel Locations - '13 Model
Body Panel Removal Chart - '13 Model
Body Panel Locations - after '13 Model
Body Panel Removal Chart - after '13 Model
Front Fender Removal/Installation
Front Grille Removal/Installation
Meter Visor Removal/Installation
Front Meter Panel Removal/Installation
Floor Mat Removal/Installation
Side Cover Removal/Installation
Under Cover Removal/Installation
Seat Removal/Installation
Center Cover Removal/Installation
Meter Panel Cover Removal/Installation
Right Inner Maintenance Lid Removal/Installation
Left Inner Outer Cover Removal/Installation
Right Inner Outer Cover Removal/Installation
Inner Cover Removal/Installation
Handlebar Front Cover Removal/Installation
Rear Meter Panel Removal/Installation
Front Cover Removal/Installation
Front Lower Cover Removal/Installation
Plug Maintenance Lid Removal/Installation
Floor Step Removal/Installation
Grab Rail Cover Removal/Installation
Grab Rail Removal/Installation
Body Cover Removal/Installation
Luggage Box Removal/Installation
Battery Box Removal/Installation
Rear Fender Removal/Installation
Exhaust Pipe/Muffler Removal/Installation
Centerstand Removal/Installation
Maintenance
Maintenance - Service Information
Maintenance - Specifications
Maintenance Schedule
Fuel Line
Throttle Operation
Air Cleaner
Crankcase Breather
Spark Plug
Valve Clearance Inspection
Engine Oil Level Check
Engine Oil Strainer Screen
Oil Change
Engine Idle Speed
Radiator Coolant
Cooling System
Evaporative Emission Control System Maintenance
Drive Belt
Final Drive Oil Level Check/Change
Brake Fluid
Front Brake Line
CBS Brake Line
Front Disc Brake Pads
Brake System
Rear Drum Brake Shoes
Front Disc Brake
Rear Drum Brake
Cbs
Rear Brake Light Switch
Front Brake Light Switch
Brake Lock Operation
Headlight Aim
Clutch Shoes Wear
Sidestand
Suspension
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearings
PGM-FI System
PGM-FI System Location Diagram
PGM-FI System Diagram
PGM-FI System Service Information
PGM-FI System Specifications
PGM-FI Symptom Troubleshooting
PGM-FI Connector Location
PGM-FI Troubleshooting
DTC - Diagnostic Trouble Code
MIL Blink Pattern
MIL Check
MCS Tester Information
DTC Readout
Pgm-Fi System
Erasing DTC
Inspection at ECM Connector
PGM-FI Troubleshooting - after '13 Model
System Description
DTC Index - '13 Model
DTC Index - after '13 Model
DTC Troubleshooting - '13 Model
DTC 1-2 - MAP Sensor High Voltage
DTC 7-1 - ECT Sensor Low Voltage
DTC 7-2 - ECT Sensor High Voltage
DTC 8-1 - TP Sensor Low Voltage
DTC 8-2 - TP Sensor High Voltage
DTC 9-1 - IAT Sensor Low Voltage
DTC 9-2 IAT Sensor High Voltage
DTC 12-1 Fuel Injector
Pgm-Fi System
DTC 21-1 O2 Sensor
Dtc 29-1 Iacv
DTC 52-1 - CKP Sensor
Sensor Unit Power Line Inspection - after '13 Model
Before DTC Troubleshooting
DTC Troubleshooting - after '13 Model
DTC 1-1 - MAP Sensor Low Voltage
DTC 7-1 ECT Sensor Low Voltage
DTC 7-2 ECT Sensor High Voltage
DTC 8-1 TP Sensor Low Voltage
DTC 8-2 TP Sensor High Voltage
DTC 9-1 IAT Sensor Low Voltage
DTC 9-2 - IAT Sensor High Voltage
DTC 12-1 - Fuel Injector
Dtc 33-2 - Eeprom
DTC 52-1 CKP Sensor
MIL Circuit Inspection - '13 Model
MIL Circuit Inspection - after '13 Model
ECM Removal/Installation
ECM Inspection
ECT Sensor Removal/Installation
ECT Sensor Inspection
O2 Sensor Removal
O2 Sensor Installation
O2 Removal/Installation - after '13 Model
Ignition System
Ignition System Location Diagram
Ignition System Diagram
Ignition System Service Information
Ignition System Specifications
Ignition System Troubleshooting
Ignition System Inspection
Ignition Coil Primary Peak Voltage
Ignition Coil Removal/Installation
Ignition Timing
Electrical Starter
Electrical Starter System Location Diagram
Electrical Starter System Diagram
Electrical Starter Service Information
Torque Value
Electrical Starter Troubleshooting
Starter/Charging Relay Removal/Installation
Starter/Charging Relay Operation Inspection
Relay Switch Line Inspection
Relay Coil Line Inspection
Continuity Inspection
Starter System Inspection
CKP Sensor Line Inspection
Stator Inspection
Starter Switch Line Inspection
Sidestand Switch Removal/Installation
Sidestand Switch Inspection
Fuel System
Fuel System Component Location Diagram
Fuel System Service Information
Fuel System Specifications
Torque Values
Fuel System - Tools Needed
Fuel Line Inspection
Fuel Pressure Relieving
Quick Connect Fitting Removal
Quick Connect Fitting Installation
Fuel Pressure Normalization
Fuel Pressure Test
Fuel Supply Test - after '13 Model
Fuel Flow Inspection
Fuel Pump Unit Inspection
Fuel Pump Unit Removal
Fuel Filter Replacement
Fuel Pump Installation
Fuel Tank Removal/Installation
Air Cleaner Housing Removal/Installation
Throttle Body Removal
Throttle Body Disassembly
Throttle Body Cleaning
Throttle Body Assembly
Throttle Body Installation
TP Sensor Reset Procedure
IACV Removal/Installation
IACV Inspection
Fuel Injector Removal
Fuel Injector Installation
Intake Pipe Removal
Intake Pipe Installation
EVAP Purge Control Solenoid Valve Removal/Installation
EVAP Purge Control Solenoid Valve Inspection
EVAP Canister Removal/Installation
Lubrication System
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Specifications
Lubrication System Troubleshooting
Oil Pump Removal
Oil Pump Inspection
Right Crankshaft Oil Seal Inspection/Replacement
Right Crankshaft Oil Seal Installation
Cooling System Flow Pattern
Cooling System Service Information
Cooling System Specifications
Cooling System Troubleshooting
Cooling System Testing
Radiator Cap/System Pressure Inspection
Coolant Replacement/Air Bleeding
Radiator Removal/Installation
Radiator Reserve Tank Removal/Installation
Water Pump/Thermostat
Mechanical Seal Inspection
Water Pump/Thermostat Removal/Disassembly
Thermostat Inspection
Cooling System Assembly/Installation
Cylinder Head/Valves
Cylinder Head/Valves Component Location Diagram
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves - Tools Needed
Cylinder Head/Valves Troubleshooting
Cylinder Compression Test
Cylinder Head Cover Removal
Cylinder Head Cover Installation
Camshaft Removal
Camshaft Inspection
Camshaft Installation
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring Inspection
Valve/Valve Guide Inspection
Cam Chain Guide Check
Valve Guide Replacement
Valve Seat Inspection/Refacing
Seat Width
Cylinder Head Assembly
Cylinder Head Installation
Cam Chain Tensioner Lifter Removal
Cam Chain Tensioner Lifter Inspection
Cam Chain Tensioner Lifter Installation
Cylinder/Piston
Cylinder/Piston Component Location Diagram
Cylinder/Piston Service Information
Cylinder/Piston Specifications
Cylinder/Piston Troubleshooting
Cylinder Removal
Cylinder Inspection
Stud Bolt Replacement
Installation
Piston Removal
Piston Inspection
Piston Installation
Drive Pulley/Driven Pully/Clutch
Drive Pulley/Driven Pully/Clutch Component Location Diagram
Drive Pulley/Driven Pully/Clutch Service Information
Drive Pulley/Driven Pully/Clutch Specifications
Drive Pulley/Driven Pully/Clutch - Tools Needed
Drive Pulley/Driven Pully/Clutch Troubleshooting
Left Crankcase Cover Removal
Bearing Inspection/Replacement
Left Crankcase Cover Installation
Drive Belt Replacement
Drive Pulley Removal
Drive Pully Disassembly/Assembly
Drive Pulley Inspection
Drive Pulley Face Check
Drive Pulley Installation
Weight Roller Check
Drive Face Boss Check
Movable Drive Face Check
Clutch/Driven Pulley Removal
Clutch/Driven Pulley Disassembly
Clutch/Driven Pulley Inspection
Driven Face Spring Check
Driven Face Check
Movable Driven Face Check
Drive Pulley/Driven Pulley/Clutch
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Table of
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Table of Contents
Troubleshooting
Frame, Body Panels, Exhaust System Service Information
44
PGM-FI symptom troubleshooting
105
PGM-FI troubleshooting
108
PGM-FI troubleshooting - after '13 model
111
DTC troubleshooting - '13 model
115
Sensor unit power line inspection - after '13 model
131
DTC troubleshooting - after '13 model
132
Ignition System Troubleshooting
159
Electrical starter troubleshooting
167
Lubrication System Troubleshooting
208
Cooling system service information
215
Cylinder Head/Valves Troubleshooting
229
Cylinder/Piston Troubleshooting
252
Drive Pulley/Driven Pully/Clutch Troubleshooting
263
Final Reduction Troubleshooting
283
Crankcase/Crankshaft - Tools Needed
302
Front Wheel/Suspension/Steering Troubleshooting
325
Rear wheel/Brake/Suspension Troubleshooting
352
Hydraulic brake troubleshooting
364
Battery/charging system troubleshooting
392
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This manual is also suitable for:
Pcx150 2014
Pcx150 2016
Pcx150 2015
Pcx150 2017
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