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Fayat Group BOMAG BF 700 C S500 Service Manual

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Service Manual
BF 700 C S500
S/N 821 892 06 1001>
Paver
008 400 08EN
© 11/2017

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Summary of Contents for Fayat Group BOMAG BF 700 C S500

  • Page 1 Service Manual BF 700 C S500 S/N 821 892 06 1001> Paver 008 400 08EN © 11/2017...
  • Page 2 Find manuals at https://best-manuals.com...

  • Page 3: Table Of Contents

    Table of contents Table of contents General..............................7 1.1 Introduction Service Manual......................8 1.2 Concerning your safety........................ 9 1.2.1 Handling fuels and lubricants....................... 9 1.2.2 Parking the machine in secured condition................. 15 1.3 Fuels and lubricants........................16 1.3.1 Engine oil........................... 16 1.3.2 Fuel............................
  • Page 4 Table of contents 5.4.1 Control system......................... 165 5.4.2 Travel pump..........................165 5.4.3 Pump for the auger drive......................165 5.4.4 Pump for the scraper belt drive....................165 5.4.5 Pump for the tamper drive......................165 5.4.6 Pump for the vibration drive..................... 166 5.4.7 Components without adjustment/teach procedure..............
  • Page 5 Table of contents 8.4.3 Faults in the electric heating....................275 Appendix............................279 A Wiring diagram 251..................280 B Wiring diagram screed S500................ 421 C Hydraulic diagram BF700C................435 BF 700 C S500 Find manuals at https://best-manuals.com...
  • Page 6 Table of contents BF 700 C S500 Find manuals at https://best-manuals.com...

  • Page 7: General

    General General BF 700 C S500 Find manuals at https://best-manuals.com...

  • Page 8: Introduction Service Manual

    General – Introduction Service Manual 1.1 Introduction Service Manual General This manual: addresses the BOMAG Customer Service and professionally trained personnel. provides support for repair work or maintenance procedures on the machine. This manual described the deinstallation, dismantling , assembly, installation as well as the repair of components and assembly groups as far as this makes sense with respect to tools and spare parts supply.

  • Page 9: Concerning Your Safety

    General – Concerning your safety 1.2 Concerning your safety 1.2.1 Handling fuels and lubricants 1.2.1.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance...
  • Page 10 General – Concerning your safety 1.2.1.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. – Smoking and open fire is prohibited! –...
  • Page 11 General – Concerning your safety 1.2.1.3 Safety regulations and environmental protection regulations for handling AdBlue ® /DEF CAUTION! Health hazard caused by ammonia vapours! – Wear your personal protective equipment (pro- tective gloves, protective clothing). – Do not inhale ammonia vapours. –...
  • Page 12 General – Concerning your safety 1.2.1.5 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
  • Page 13 General – Concerning your safety 1.2.1.6 Safety regulations and environmental protection regulations for handling coolants WARNING! Danger of scalding by hot fluid! – Open the compensation tank only when the engine is cold. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
  • Page 14 General – Concerning your safety 1.2.1.7 Safety regulations and environmental protection regulations for handling battery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid.

  • Page 15: Parking The Machine In Secured Condition

    General – Concerning your safety 1.2.2 Parking the machine in secured condition Drive the machine onto level and firm ground. Shift the travel lever to “Middle” position. Fig. 7 Press the parking brake switch. Completely lower the screed with the toggle switch/button for lifting/lowering the screed (b).

  • Page 16: Fuels And Lubricants

    General – Fuels and lubricants 1.3 Fuels and lubricants 1.3.1 Engine oil 1.3.1.1 Oil quality The following engine oil specifications are permitted: Engine oils acc. to Mercedes-Benz operating instructions sheet no. 228.5 or 228.51 The list of approved engine oils is also available on the Internet under the following address: http://bevo.mercedes-benz.com/ Avoid mixing engine oils.

  • Page 17: Adblue ® /Def

    General – Fuels and lubricants 1.3.2.2 Winter fuel For winter operation use only winter diesel fuel, to avoid clogging because of paraffin separation. At very low temperatures disturbing paraffin separation can also be expected when using winter diesel fuel. Diesel fuels suitable for temperatures down to -44 °C (-47 °F) are available for Arctic climates.
  • Page 18 General – Fuels and lubricants NOTICE! Damage to the exhaust gas aftertreatment system! Filling the AdBlue ® /DEF tank with cleaning agent or other operating media or fuels, mixing in addi- tives or diluting AdBlue ® /DEF will damage the exhaust gas aftertreatment system.
  • Page 19 General – Fuels and lubricants NOTICE! Damage to the exhaust gas aftertreatment system! Containers made of the following materials are not suitable for storing AdBlue ® /DEF, because compo- nents of these materials may dissolve and thus damage the exhaust gas aftertreatment system: –...

  • Page 20: Coolant

    General – Fuels and lubricants If you pump AdBlue ® /DEF out of the tank, e.g. in case of a repair, do not fill it back into the tank. Otherwise the cleanliness of the fluid can no longer be guaranteed. 1.3.4 Coolant 1.3.4.1 General...

  • Page 21: Hydraulic Oil

    General – Fuels and lubricants When renewing the coolant you must make sure that the coolant contains 50 Vol.-% by weight of anti-corrosion/anti-freeze agent. This corresponds with a frost protection down to -37 °C (-35 °F). Do not exceed a proportion of 55 Vol.-% (frost protection down to approx.

  • Page 22: Gear Oil Sae 75W-90

    General – Fuels and lubricants 1.3.6 Gear oil SAE 75W-90 Use a fully synthetic gear oil in accordance with SAE 75W-90, API GL5 with a kinematic viscosity of at least 16 mm /s at 100 °C (212 °F). 1.3.7 Lubrication grease For lubrication purposes use an EP-high pressure grease, lithium saponified (penetration 2), acc.

  • Page 23: List Of Fuels And Lubricants

    General – List of fuels and lubricants 1.4 List of fuels and lubricants Assembly group Fuel or lubricant Spare parts Filling quantity number Summer Winter Observe the level mark! Engine oil SAE 5W-30 009 920 13 17.5 l Ä Chapter 1.3.1 „Engine Specification: 20 l (4.6 gal us)

  • Page 24: Repair Notes For Hydraulics

    General – Repair notes for hydraulics 1.5 Repair notes for hydraulics Please note Cleanliness is of utmost importance. Dirt and other contaminations must strictly be kept out of the system. Connections and screw fittings, filler neck covers and their immediate surrounding areas must be cleaned before removal. Before loosening hoses, pipe lines etc.
  • Page 25 General – Repair notes for hydraulics Taking into operation Bleed the hydraulic circuits. Start up the hydraulic system without load. Check the hydraulic oil level in the tank, if necessary top up with hydraulic oil as specified in the operating and maintenance instructions or drain oil off into a suitable container.
  • Page 26 General – Repair notes for hydraulics BF 700 C S500...

  • Page 27: Technical Data

    Technical data Technical data BF 700 C S500...
  • Page 28 Technical data Dimensions Fig. 12 2975 2550 3910 3061 6460 2255 (117) (100) (154) (121) (254) (89) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (CECE) with screed 19800 (43651) (lbs) Travel characteristics Working speed 0 – 25 m/min (0 –...
  • Page 29 Technical data Drive Cooling Fluid Number of cylinders Rated power ISO 3046 116/158 kW/hp Rated speed 2000 Fuel Diesel Crawler track Ground contact area (length x width) 2975 x 300 (117.1 x 11.8) (in) Hopper Capacity (247) Width (wings open) 3330 (131) (in)
  • Page 30 Technical data Conveyor auger Rated speed Reversing operation Standard Screed Basic width retracted 2550 (100) (in) Basic width extended 5000 (197) (in) Max. working width 7500 (295) (in) Min. paving width with reducing skids 1800 (71) (in) Mat height (11.8) (in) Screed plate depth (15.7)
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