Table Of Contents; Contents - EWM T5.01-DC Comfort 3.0 Operating Instructions Manual

1

Contents

1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.3 Safety instructions .................................................................................................................. 7
2.4 Transport and installation .................................................................................................... 10
3 Intended use ................................................................................................................................. 12
3.1 Use and operation solely with the following machines ........................................................ 12
3.2 Software version .................................................................................................................. 12
3.3 Documents which also apply ............................................................................................... 13
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
4 Machine control - Operating elements ...................................................................................... 15
4.1 Overview of control sections ................................................................................................ 15
4.1.1
4.1.2
4.1.3
4.2 Machine display ................................................................................................................... 21
4.3 Operating the machine control ............................................................................................. 21
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
5 Functional characteristics ........................................................................................................... 23
5.1 TIG welding .......................................................................................................................... 23
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
099-00T501-EW501
1.8.2022
Warranty ............................................................................................................... 13
Declaration of Conformity ..................................................................................... 13
Welding in environments with increased electrical hazards ................................. 13
Service documents (spare parts and circuit diagrams) ........................................ 13
Calibration/Validation............................................................................................ 13
Part of the complete documentation ..................................................................... 14
Control section A .................................................................................................. 16
Control section B .................................................................................................. 18
Control section C .................................................................................................. 20
Main screen .......................................................................................................... 21
Setting the welding current (absolute/percentage) ............................................... 21
Welding parameter setting in the operation sequence ......................................... 21
Setting advanced welding parameters (Expert menu) ......................................... 22
Changing basic settings (machine configuration menu) ...................................... 22
Lock function ........................................................................................................ 22
Setting the shielding gas volume (gas test)/rinse hose package ......................... 23
5.1.1.1 Automatic gas post-flow ........................................................................ 23
Welding task selection .......................................................................................... 24
Ignition correction ................................................................................................. 24
Manual ignition setting .......................................................................................... 25
5.1.4.1 Recurring welding tasks (JOB 1-100) ................................................... 26
Welding programs ................................................................................................ 27
5.1.5.1 Selection and adjustment ...................................................................... 27
5.1.5.2 Specifying max. no. of accessible programs ........................................ 27
Arc ignition ............................................................................................................ 27
5.1.6.1 HF ignition ............................................................................................. 28
5.1.6.2 Liftarc .................................................................................................... 28
5.1.6.3 Automatic cut-out .................................................................................. 28
Operating modes (functional sequences)............................................................. 29
5.1.7.1 Explanation of symbols ......................................................................... 29
5.1.7.2 Non-latched mode ................................................................................. 30
5.1.7.3 Latched mode ....................................................................................... 31
5.1.7.4 spotArc .................................................................................................. 32
5.1.7.5 spotmatic ............................................................................................... 33
5.1.7.6 Non-latched operation, version C ......................................................... 34
TIG activArc welding ............................................................................................. 35
TIG antistick .......................................................................................................... 35
Pulse welding ....................................................................................................... 36
5.1.10.1 Average value pulse welding ................................................................ 36
5.1.10.2 Thermal pulsing ..................................................................................... 37
5.1.10.3 Automated pulses ................................................................................. 37
5.1.10.4 Pulsing in an upslope/downslope .......................................................... 38
Notes on using these operating instructions
Contents
3