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Operating instructions
Welding machines and accessories
EN
TH AMT
Torch holder
099-019400-EW501
Observe additional system documents!
25.02.2016

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Summary of Contents for EWM TH AMT

  • Page 1 Operating instructions Welding machines and accessories TH AMT Torch holder 099-019400-EW501 Observe additional system documents! 25.02.2016...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.
  • Page 3: Table Of Contents

    Rectifying faults ........................... 21     Checklist for rectifying faults ......................21     Technical data ............................22     TH AMT ............................22     Appendix A ............................23     Overview of EWM branches ......................23 099-019400-EW501 25.02.2016...
  • Page 4: Safety Instructions

    Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 5: Explanation Of Icons

    Safety instructions Explanation of icons Explanation of icons Symbol Description Special technical points which users must observe. Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine enter the menu ENTER Navigating in the menu NAVIGATION Exit the menu EXIT...
  • Page 6: General

    Safety instructions General General WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
  • Page 7: Ambient Conditions

    Safety instructions Transport and installation 2.4.1 Ambient conditions CAUTION Equipment damage due to dirt accumulation! Unusually high quantities of dust, acid, corrosive gases or substances may damage the equipment. • Avoid high volumes of smoke, vapour, oil vapour and grinding dust! •...
  • Page 8: Intended Use

    The equipment must only be used in line with proper usage and by trained or expert staff! • Do not modify or convert the equipment improperly! The TH AMT torch holder is used to mount the welding torch to the robot. Use and operation solely with the following machines •...
  • Page 9: Documents Which Also Apply

    3.3.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.3.2 Declaration of Conformity The designated machine conforms to EC Directives and standards in terms of its design and construction: •...
  • Page 10: Machine Description - Quick Overview

    Machine description – quick overview TH AMT Machine description – quick overview TH AMT Figure 4-1 Item Symbol Description Clamping bracket Welding torch clamping range Torch holder Robot mounting bore 099-019400-EW501 25.02.2016...
  • Page 11: Design And Function

    Design and function General Design and function General WARNING Risk of injury from electric shock! Contact with live parts, e.g. welding current sockets, is potentially fatal! • Follow safety instructions on the opening pages of the operating instructions. • Commissioning may only be carried out by persons who have the relevant expertise of working with arc welding machines! •...
  • Page 12: Parts List

    Design and function Parts list Parts list Check for completion before conversion (see item list). Item Quantity Description Cylinder head screw, M6 x 25 Hexagon nut, M6 M6 plain washer M6 shoulder screw Hexagon nut, M8 M8 plain washer M8 shoulder screw Torch holder Clamping bracket 099-019400-EW501...
  • Page 13: Assembly

    Design and function Assembly Assembly Figure 5-1 Item Symbol Description Hexagon nut, M8 M8 plain washer Torch holder Mounting bracket RSA M8 shoulder screw • Install the torch holder to the support RSA using 1 M8 shoulder screw, M8 plain washer and M8 hexagonal nut each.
  • Page 14 Design and function Assembly The illustration serves as an example only. Figure 5-3 Item Symbol Description Cylinder head screw, M6 x 45 Clamping bracket Welding torch Torch holder • Attach the torch to the torch holder. 099-019400-EW501 25.02.2016...
  • Page 15: Set Up Tool Coordinate System

    Design and function Set up tool coordinate system Set up tool coordinate system Figure 5-4 Item Symbol Description Hexagon nut, M8 Torch holder • Loosen M8 hexagonal nut and swivel the torch holder until the tool coordinate system is set up. •...
  • Page 16: Secure Tool Coordinate System

    Design and function Secure tool coordinate system Secure tool coordinate system Figure 5-5 Item Symbol Description Torch holder Mounting bracket RSA Twist drill with 5.8-mm diameter • Align a twist drill with a diameter of 5.8 mm to the existing bore in the support RSA and drill through support and torch holder.
  • Page 17 Design and function Secure tool coordinate system Figure 5-6 Item Symbol Description Torch holder Mounting bracket RSA 6H7 hand reamer • Ream the 5.8-mm bore in the support RSA and torch holder using a 6H7 hand reamer to achieve a hole fit of 6H7.
  • Page 18 Design and function Secure tool coordinate system Figure 5-7 Item Symbol Description M6 nut M6 plain washer Torch holder Mounting bracket RSA M6 shoulder screw • Install support RSA and torch holder using 1 M6 shoulder screw, M6 plain washer and M6 nut each. 099-019400-EW501 25.02.2016...
  • Page 19: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal DANGER Improper maintenance and testing The equipment may only be cleaned, repaired or tested by specialist, skilled persons! A skilled person is one who, due to training, knowledge and experience, is able to recognise the dangers that can occur during testing of this equipment as well as possible subsequent damage and who is able to implement the required safety procedures.
  • Page 20: Maintenance Work, Intervals

    In addition to this, returns are also possible throughout Europe via EWM sales partners. Meeting the requirements of RoHS We, EWM AG Mündersbach, hereby confirm that all products supplied by us which are affected by the RoHS Directive, meet the requirements of the RoHS (Directive 2011/65/EU).
  • Page 21: Rectifying Faults

    Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dealer.
  • Page 22: Technical Data

    Technical data TH AMT Technical data TH AMT Figure 8-1 TH AMT Weight 0,18 kg 099-019400-EW501 25.02.2016...
  • Page 23: Overview Of Ewm Branches

    Tel: +44 1670 505875 · Fax: -514305 www.ewm.cn · info@ewm.cn · info@ewm-group.cn www.ewm-morpeth.co.uk · info@ewm-morpeth.co.uk EWM HIGHTEC WELDING GmbH EWM HIGHTEC WELDING Sales s.r.o. / Prodejní a poradenské centrum Wiesenstraße 27b Tyršova 2106 4812 Pinsdorf · Austria · Tel: +43 7612 778 02-0 · Fax: -20 256 01 Benešov u Prahy ·...

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