Dürkopp Adler 513 Operating Instructions Manual
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Dürkopp Adler 513 Operating Instructions Manual

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Operating Instructions

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Summary of Contents for Dürkopp Adler 513

  • Page 1 513/533 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2023...

  • Page 3: Table Of Contents

    Changing a seam pattern sequence (C) ..........51 4.5.3 Sewing a seam pattern sequence (C) ..........52 4.5.4 Copying/deleting a seam pattern sequence (C) ........53 Setting the parameters ................ 54 Parameter list ..................55 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 4 Disposal ................... 103 Troubleshooting ................105 Customer Service ................105 Messages of the control ..............105 Messages of the software/control panel ..........113 Errors in sewing process ..............118 Technical data ................. 121 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 5 Table of Contents 10.1 Data and characteristic values ............121 10.2 Requirements for fault-free operation..........122 Appendix ..................123 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 6 Table of Contents Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 7: About These Instructions

    Specifically, the chapter Setup ( p. 85) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 8: Representation Conventions - Symbols And Characters

    Lists are marked by bullet points. Result of performing an operation  Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 9: Other Documents

    Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of the built-in components is described in the corresponding man- ufacturer's instructions. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 10: Liability

    Leave machines, equipment and packaging material in the con- dition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 11: Safety

    Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 12 Safety equipment should not be disassembled or deactivated. equipment If it is essential to disassemble or deactivate safety equipment for a repair operation, it must be assembled and put back into operation immediately afterward. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 13: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in serious or even fatal injury if ignored. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 15 CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 16 Safety Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 17: Operation

    Thread the needle thread as shown in the following figure. Fig. 1: Threading the needle thread ① (1) - Silicone lubricator (optional) Pull the needle thread approx. 4 cm through the needle after threading.  This ensures reliable sewing-on. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 18: Adjusting The Needle Thread Tension

    To adjust the needle thread main tension: Set the main tension of the needle thread (2) to be as low as possible. The thread interlacing should be exactly in the middle of the Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 19: Adjusting The Needle Thread Regulator

    Only thread the needle thread with the machine switched off. Fig. 3: Adjusting the needle thread regulator ① ③ ② (1) - Needle thread regulator (3) - Screw (2) - Thread tensioning spring Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 20 When the maximum thread quantity is required, then the thread tensioning spring (2) must be pulled approx. 0.5 mm down from its upper end position. This occurs when the needle thread loop passes the maximum hook diameter. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 21: Winding The Hook Thread

    Tear off the thread at the thread clamp (1) after winding. If the thread must be wound without sewing, then the thread winding mode can be set in the control ( p. 37). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 22: Changing The Bobbin

    Pull the hook cover (3) downwards. Lift the bobbin case retainer (1). Remove the bobbin case upper section (2) with the bobbin (6). Remove the empty bobbin from the bobbin case upper section (2). Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 23 Pull the hook thread approx. 2.5 cm out of the bobbin case (2).  The bobbin must rotate in the direction of the arrow when pulling out the hook thread. Insert the bobbin case (2). Close the hook cover (3). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 24: Adjusting The Hook Thread Tension

    Remove the bobbin case upper section (3) with the bobbin. Adjust the tensioning spring (1) via the adjusting wheel (2) until the correct tension is set. Insert the bobbin case upper section (3). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 25: Changing The Needle

    Insert the new needle into the hole in the needle bar (3) as far as it will go, taking care to ensure that the groove in the needle (1) faces the hook tip. Tighten the screw (2). Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 26 ( Service Instructions). Otherwise, the following errors can occur: • Changing to a thinner needle: Skip stitches, thread damage • Changing to a thicker needle: Damage to the hook tip, damage to the needle Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 27: Adjusting The Button Mount Of The Button Clamp (Class 533)

    Fig. 8: Adjusting the button mount – standard clamp ① ④ ② ③ (1) - Button mount, left (3) - Knurled screw (2) - Lever (4) - Button mount, right Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 28  Clamp raises, pedal ready for sewing. Press the Ready button.  Clamp remains raised, pedal is disabled. Loosen the knurled screw (3). Open the button amount to the correct distance using the lever (2). Insert the button. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 29: Shank Shaper (Optional)

    Setting the shank length To set the shank length: Turn the adjusting screw (1): • Clockwise = Shank becomes longer. • Counterclockwise = Shank becomes shorter. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 30 The position of the shank shaper (3) can be adjusted to suit different button diameters. To adjust the position of the shank shaper: Loosen the screw (4). Adjust the shank shaper in the Y direction. Tighten the screw (4). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 31: Programming

    ⑩ ⑦ ⑨ ⑧ Control panel buttons Button/LED Explanation Reset button; deletes an error and restores settings to their original values. Home button; for adjusting parameters or registered seam patterns (P). LED display Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 32 Speed button; when in programming mode (machine not ready for sewing), press the button to specify the speed. (12) Plus/Minus button; for selecting between different seam patterns (P), submenus or parameters; for stitch-by-stitch testing in test run mode. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 33: Basic Settings

     The display shows the number of the seam pattern (1), the shape of the seam pattern (2), the number of stitches (3), the scaling (5), the piece counter (6) and the speed (4). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 34: Changing The Seam Pattern Parameters (P)

    Property damage may occur! If the set value is outside of the sewing area, the sewing foot may collide with the needle, resulting in needle breakage. Only enter values that are within the sewing area! Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 35 U001. Another option is to press the Speed button in programming mode, which allows you to enter the value directly. To store the input value, press the button. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 36: Checking Seam Patterns (P)

    Select a seam pattern (P) that matches the sewing foot! To check the seam pattern (P): Press the button.  The LED illuminates. Press the button.  The menu for confirming the seam pattern (P) is displayed: Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 37: Changing Seam Patterns (P)

    Select a seam pattern (P) that matches the sewing foot! Fig. 14: Changing seam patterns (P) To switch a seam pattern (P): Press the button.  The LED goes out. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 38: Sewing

    Press the pedal to position 2 (2) to begin sewing.  At the end of the sewing process, the sewing foot is raised and returns to its initial position. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 39: Winding The Thread

    To display the menu for winding, press the button. Fig. 17: Winding the thread (2) To start the machine, press the pedal. To stop the machine, press the pedal again or press button To exit the menu, press the buttons Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 40: Pausing Sewing

    Press the pedal backward during sewing.  The machine stops, and the display shows E-002. Fig. 18: Pausing sewing (1) Press the button again.  The menu for material transport forward/backward is displayed: Fig. 19: Pausing sewing (2) Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 41 To stop the machine during sewing, press the button.  E-002 is displayed: Fig. 20: Pausing sewing (3) Press the button again.  The menu for material transport forward/backward is displayed: Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 42: Shifting The Zero Point

    This is a global setting, i.e. a setting that applies to all seam patterns stored on the machine. Fig. 22: Shifting the zero point To shift the zero point: Press the button.  The clamp lowers. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 43: Counter

    Variant A for calling up the counter: When in programming mode (LED off), press the button. Use the buttons to select 02 Sew Counter. Press the button.  The submenu is displayed and allows you to adjust the counter: Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 44 Select the symbol of the counter type (1) using buttons. Select the desired counter type (1) (see also  p. 43) using buttons. Use the buttons to select the counter value (2). Use the buttons to enter the counter value (2). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 45: Setting The Counter Mode

    Current value and set value. Sewing Minus Counter The value is reduced by 1 after sewing 1 seam pattern. When the current value reaches 0, the menu that lets you adjust the counter will be displayed. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 46: Resetting The Counter

    Resetting the counter Fig. 27: Resetting the counter To reset the counter: Once the counter value has elapsed, M-316 will be displayed. To reset the counter, press the button.  The counter starts counting again. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 47: Registering A New Seam Pattern (P)

    Fig. 28: Registering a new seam pattern (1) Use the buttons to select 04 Reg P pat. Press the button to call up the seam pattern registration mode. Press the button. Use the buttons to edit the data. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 48 % or mm ( p. 55). 11. Select the seam pattern (P) using the buttons. 12. Press the button. 13. Press the buttons.  The X-scaling value is displayed as 100%. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 49 16. The increment for Y-scaling can be set to 1 %. Set the value to 80 % using the buttons. 17. Press the buttons.  The value currently set for the speed is displayed. Fig. 32: Registering a new seam pattern (5) Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 50 23. The increment for the X-axis can be set to 0.1 mm. Set the value to 0.5 mm using the buttons. 24. Press the buttons  The alignment of the Y-axis is displayed as 0.0 mm. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 51 P1 + P2 + P5 P3 + P4 + P5 P2 + P5 P1 + P3 + P4 P3 + P4 P1 + P3 + P5 P3 + P5 P1 + P4 + P5 Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 52: Using A Seam Pattern Sequence (C)

     The LED illuminates, and the machine is ready for sewing. You can use the buttons to select the seam pattern with which you wish to start. Fig. 36: Selecting seam patterns for a seam pattern sequence Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 53: Changing A Seam Pattern Sequence (C)

    - you can add additional seam patterns (P) after the last seam pattern number. Select the seam pattern number at which you wish to change the seam pattern (P) by pressing the buttons. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 54: Sewing A Seam Pattern Sequence (C)

    Select the number of the seam pattern sequence (C) using buttons. Press the button.  The LED illuminates. The sewing foot moves and is raised. Select the seam pattern (P) using the buttons. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 55: Copying/Deleting A Seam Pattern Sequence (C)

    - or use the symbol to delete the seam pattern sequence (C). Press the buttons to select the symbol. Confirm to create a new seam pattern sequence (C). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 56: Setting The Parameters

    To set the parameters: Press the button.  The system menu appears. Use the buttons to select 01 Sys U param. Press the button to confirm.  The submenu for setting the parameters appears: Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 57: Parameter List

    400 to 3200 2700 (with thread-pulling knife) U005 Sewing speed of the 4 stitch 400 to 3200 3000 (with thread-pulling knife) U006 Sewing speed of the 5 stitch 400 to 3200 3200 (with thread-pulling knife) Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 58 0 = invalid stop the sewing process. 1 = RESET button 2 = External emergency stop U032 Button beeps 0 = no beeps 1 = button beeps 2 = button beeps and alarm beeps Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 59 Look for origin while sewing the seam 0 = do not look for origin pattern 1 = look for origin U042 Stop position of needle bar 0 = upper position 1 = highest position Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 60 1 = lift left sewing foot first, then the right presser foot 2 = lift right sewing foot first, then the left presser foot U214 Availability of the top feed foot 0 = prohibited 1 = available Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 61: Copying/Deleting Seam Patterns (P)

    05 Copy/del P pat menu item. Press the button to confirm. Press the buttons to select the seam pattern (P) you wish to copy. To create a seam pattern number, press the buttons. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 62: Importing/Exporting Seam Patterns

    • Seam pattern must be saved in a folder under the name DH_PAT (on the top directory level of the USB key) To import/export a seam pattern: Switch on the machine. Press the button.  The system menu appears: Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 63 When you select Delete Pattern, the memory area for external seam patterns will be erased. When you select Input Pattern, plug the USB key (on which the new seam pattern has been saved) into the control panel. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 64: Activating/Deactivating Standard Seam Patterns

    If a standard seam pattern cannot be selected, the lock may still be active (default setting for standard seam patterns 101 through 200). To activate or deactivate the standard seam patterns: Press the button.  The system menu appears: Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 65 To save the settings, press the button.  The settings have been saved, and you have been returned to the system menu. Press the button again.  The machine is ready to sew again. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 66: Set Button Sewing Function (For 533)

     The system menu appears: Fig. 48: Set button sewing function (for 533) (1) Use the buttons to select the menu item 12 Sys K param. Press button to confirm. Use the buttons to select parameter K241. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 67: 4.12 Performing A Manual Test Run

    To perform a manual test run: Press the button. Select the desired standard seam pattern using the buttons. Press the button. Press the button.  The machine enters the manual test run mode. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 68: 4.13 Table Of Standard Seam Patterns

    16 x 2.4 24 x 3 10.1 x 2 16 x 2.4 10.1 x 2 16 x 2.4 24 x 3 24 x 3 6.1 x 2.4 6.2 x 2.4 6.1 x 2.4 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 69 10 x 0.1 10 x 0.2 25.2 x 0.4 25.2 x 0.2 25.2 x 0.3 35 x 0.4 4 x 20 0 x 20 0 x 10 0 x 20 0 x 20 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 70 Size (mm) X x Y 10.1 x 7 12.1 x 7 10.1 x 6.2 12.1 x 6.1 7 x 10 7 x 10 24 x 3 8 x 2 11.8 x 12 12 x 12 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 71 Stitch count Size (mm) X x Y 2.4 x 20 2.4 x 25 2.4 x 25 2.4 x 30 2.4 x 30 2.4 x 30 8 x 8 8 x 8 40 x 30 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 72 Programming Stitch diagram Stitch count Size (mm) X x Y 30 x 30 40 x 30 30 x 30 40 x 30 30 x 30 30 x 30 40 x 30 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 73 Programming Stitch diagram Stitch count Size (mm) X x Y 30 x 30 30 x 30 30 x 25 8 x 8 8 x 8 20 x 24 40 x 5 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 74 Programming Stitch diagram Stitch count Size (mm) X x Y 5 x 30 20 x 20 25 x 20 25 x 20 30 x 25 Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 75: Standard Seam Images For Class 533

    15 / 42 6 - 6 3.4 x 3.4 32 / 50 5 - 5 - 5 3 x 2.5 16 / 43 8 - 8 8 - 8 - 8 10 - 10 Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 76 Programming Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 77: Maintenance

    Work to be carried out Operating hours 160 1000 Removing sewing dust and thread residues  Clearing the fan screen at the control box  Topping off the oil  Lubricating the machine  Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 78: Cleaning

    8 operating hours using a compressed air gun or a brush. If very fluffy sewing material is being sewn, the machine must be cleaned more frequently. A clean machine provides protection from faults. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 79 • Area around the hook (2) • Bobbin case and interior • Thread trimmer • Area around the needle Fig. 50: Cleaning and checking ① ② (1) - Underside of throat plate (2) - Hook Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 80: Lubricating

    The bearings are supplied from the oil reservoir. For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C:10 mm • Flash point: 150 °C Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 81: Checking The Oil Level

    The oil level in the oil reservoir (1) must not drop below the lower red marking or be above the upper red marking. To lubricate the hook: Fill oil through the oil filler opening (2) up to the upper red marking. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 82 Fill oil through the oil filler opening (3). Oil lubrication requires no more than 110 ml of oil.  When oil splashes against the oil inspection glass (5), you have filled in enough oil. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 83: Lubricating With Grease

    Apply an adequate amount of grease to the fleece (2) to lubri- cate the outer side of the cam disk (1). Apply a small amount of grease to the joints (3) to ensure they remain flexible. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 84 (5) - Guide groove Apply a small amount of grease to the inner guide groove (5) and the roller (4) from the outside. 4. Apply a small amount of grease to the joints (6). Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 85 (8) - Guide (10) - Sockets To lubricate the machine head: Apply grease to the crosshead on the rear (9) and the sockets (10). Lubricate the guide (8). Lubricate the thread lever guide (7). Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 86 Maintenance Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 87: Setup

    The following description applies to a machine whose components are entirely supplied by Dürkopp Adler. • Machine head Accessories containing: • Reel stand • Protective cover • Fastening material Additional equipment: • Stand with tabletop, drawer and rods • Pedal Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 88: Removing The Transport Locks

    The cutouts in self-manufactured tabletops must conform to the dimensions specified in the drawing (see Appendix). Machines not entirely supplied by Dürkopp Adler require that the tabletop be assembled onto the stand. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 89: Assembling The Stand

    Screw the pedal (2) to the stand strut (3). Slide the pedal (2) so that it sits in the middle of the stand strut (3). The stand strut (3) has elongated holes to allow for alignment. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 90: Assembling The Machine Head Support

    To assemble the machine head support: Insert the machine head support (1) into the hole (2) of the tabletop. 6.3.4 Adjusting the working height Fig. 58: Adjusting the working height ① ② (1) - Scale (2) - Screws Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 91 Loosen the screws (2) on both of the stand bars. To avoid jamming, slide the tabletop in or out evenly at both sides. The scales (1) on the outer sides of the bars serve as an adjustment aid. Tighten both screws (2). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 92: Unpacking The Machine Head

    To unpack the machine: Open and remove the packaging as much as possible. Have a holding belt of sufficient load-bearing capacity ready: Fig. 59: Unpacking the machine head (1) Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 93 Guide the belt (1) through under the machine arm. Fig. 61: Unpacking the machine head (3) ① ② (1) - Belt (2) - Handpiece Use the loop to place the belt (1) around the handpieces (2) and pull it up. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 94 Fig. 62: Unpacking the machine head (4) ① (1) - Belt Merge the belt (1) above the machine arm and hook it into the corresponding carrying aid. Carefully remove the machine from the packaging. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 95: Inserting The Machine Head

    Fig. 63: Inserting the machine head ① ① ② ③ ④ ⑤ ② ⑤ ④ ⑥ (1) - Handpiece (4) - Washer (2) - Screws (5) - Nuts (3) - Rubber piece (6) - Oil pan Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 96: Mounting The Control Panel

    How to mount the control panel: Mount the control panel (1) on the machine with screws (2), adjusting the inclination of the control panel (1) via the slotted hole. Connect plug (3) with receptacle (4). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 97: Assembling The Oil Collection Tray

    3 screws (1). Screw the oil collection tray (4) into the holder (2). Plug the oil line (3) into the oil collection tray (4). Plug the rubber mounts into the tabletop (5). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 98: Electrical Connection

    To mount the line filter: Insert the line filter (1) through the hole in the tabletop (2). Screw the line filter (1) to the tabletop (2) with 4 screws from the accessory pack. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 99: 6.3.12 Connecting Pedal

    Setup 6.3.12 Connecting pedal Fig. 67: Connecting pedal ① ② (1) - Slot X8 (2) - Cable X8 To connect the pedal: Insert cable X8 (2) with the plug into slot X8 (1). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 100: 6.3.13 Assembling The Needle Breakage Protection

    Fig. 68: Assembling the needle breakage protection ① ② (1) - Screws (2) - Needle breakage protection To assemble the needle breakage protection: Screw the needle breakage protection (2) to the machine head using 2 screws (1). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 101: Fitting The Button Container (Class 533)

    (3) - Button container (2) - Retainer To fit the button container: Screw the retainer (2) to the table plate. Plug the button container (3) into the retainer (2) and secure with a screw (1). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 102: Sewing Test

    Start the sewing test at low speed and then continuously increase the speed. 10. Check if the seams conform to the desired requirements. If not, refer to the chapter Adjusting the needle thread tension ( p. 16). Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 103: Decommissioning

    Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 104 Decommissioning Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 105: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 106 Disposal Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 107: Troubleshooting

    • Press the Reset button. sewing. • Trigger the thread trimmer. Machine stopped. • Start the sewing process anew. E-003 Machine head Machine head is tilted back. • Tilt the machine head back error into place. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 108 Motor not When the main shaft motor • Switch off the machine to running normally is running, the area of the check the motor encoder. electrical angle is not at 0° as normal. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 109 Clamping foot sensor not • Main switch OFF. Clamping foot responding. • Check the sensor. search E-028 Error Thread-pulling knife sensor not • Main switch OFF. Thread-pulling responding. • Check the sensor. knife search Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 110 • If the problem remains, replace the main PCB. E-037 Main shaft The motor stops. • Unless there is a mechanical overcurrent problem, check the connection of the main shaft encoder. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 111 • Start by checking the motor error loop DSP1 overcurrent. first. path (X27) • Next, check the resistance overcurrent and the sensor reading. • If the motor is OK, check the hardware on the stepper motor card. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 112 • Start by checking the motor error loop DSP1 overcurrent. first. path (X25) • Next, check the resistance overcurrent and the sensor reading. • If the motor is OK, check the hardware on the stepper motor card. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 113 • Start by checking the motor error loop DSP2 overcurrent. first. path (X23) • Next, check the resistance overcurrent and the sensor reading. • If the motor is OK, check the hardware on the stepper motor card. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 114 • Start by checking the motor error loop DSP2 overcurrent. first. path (X21) • Next, check the resistance overcurrent and the sensor reading. • If the motor is OK, check the hardware on the stepper motor card. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 115: Messages Of The Software/Control Panel

    Possible cause Troubleshooting M-300 Memory An error has occurred in • Internal error: The user needs abnormal the data that was defined using to update the software of the the control panel. control panel. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 116 M-308 Sewing data too The volume of the seam pattern • Select different seam patterns great data is found to be too great for sewing. during the calculation. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 117 EEPROM. restore the default setting. M-316 Counter The counter has reached the • Press the RESET button. exhausted upper limit after sewing. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 118 While importing seam patterns, • Make sure the imported seam imported seam the control panel detects that pattern is within the pattern is too the imported seam pattern permissible size range. large exceeds the size limit. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 119 245 and press working. the RESET button before switching the machine back M-999 Non-defined Non-defined error of the control • Switch off the machine and error panel. update the software of the control panel. Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 120: Errors In Sewing Process

    Thread-guiding parts, such Check threading path as thread tube, thread guide or thread take-up disk, are sharp-edged Throat plate, hook or Have parts reworked by spread have been qualified specialists damaged by the needle Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 121 Needle thread and hook Check threading path thread have not been threaded correctly Needle Needle thickness is Use recommended needle breakage unsuitable for the sewing thickness material or the thread Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 122 Troubleshooting Operating Instructions 513/533 - 01.0 - 09/2023...

  • Page 123: 10 Technical Data

    (0.1 mm- 10 mm) Speed maximum 3200 2700 [min Speed on delivery 2700 2700 [min Maximum lifting height of the clamp [mm] Mains voltage Mains frequency [Hz] 50/60 Length [mm] 1060 Width [mm] Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 124 Technical data Technical data Unit Height [mm] 1240 Weight (machine head) [kg] 57.4 Weight (machine head and stand) [kg] 10.2 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4]. Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 125 Appendix 11 Appendix Fig. 70: Wiring diagram (1) Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 126 Appendix Fig. 71: Wiring diagram (2) Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 127 Appendix Fig. 72: Tabletop drawing Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 128 Appendix Operating Instructions 513/533 - 01.0 - 09/2023...
  • Page 130 DÜRKOPP ADLER GMBH Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 E-mail @duerkopp-adler.com www.duerkopp-adler.com...

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