LEDs on the machine ................52 4.9.1 LEDs on the machine arm ..............52 4.9.2 LEDs on the tensioning plate .............. 53 4.10 Remaining thread monitor ..............54 4.11 Electropneumatic quick stroke adjustment .......... 58 Operating Instructions 550-867 - 00.0 - 11/2016...
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(Change thread in seam records) ......... 121 Database ................... 123 5.5.1 Opening the Database display ............123 5.5.2 Opening a protocol database ............124 5.5.3 Printing a protocol file ................ 125 5.5.4 Copying a protocol file (Copy) ............125 Operating Instructions 550-867 - 00.0 - 11/2016...
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Opening the End label display............180 5.13.2 Defining the end label text ..............181 5.13.3 Positioning the text on the end label ..........182 5.13.4 Defining the format of the end label ..........183 Operating Instructions 550-867 - 00.0 - 11/2016...
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Maintenance..................237 Cleaning .................... 238 Lubricating ..................240 Servicing the pneumatic system............242 6.3.1 Setting the operating pressure ............242 6.3.2 Draining the water condensation ............243 6.3.3 Cleaning the filter element..............245 Operating Instructions 550-867 - 00.0 - 11/2016...
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Editing error messages ..............272 10.3 Errors in sewing process ..............274 Technical data ................. 277 11.1 Characteristics................... 279 11.2 Technical features of the software ............ 280 11.3 Data recording ................... 281 Appendix ..................283 Operating Instructions 550-867 - 00.0 - 11/2016...
Specifically, the chapter Setup ( p. 247) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 11). Operating Instructions 550-867 - 00.0 - 11/2016...
Lists are marked by bullet points. Result of performing an operation Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 550-867 - 00.0 - 11/2016...
Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of the built-in components is described in the corresponding manu- facturer's instructions. Operating Instructions 550-867 - 00.0 - 11/2016...
Leave machines, equipment and packaging material in the con- dition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 550-867 - 00.0 - 11/2016...
The power plug may only be assembled to the power cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 550-867 - 00.0 - 11/2016...
Signal words Signal words and the hazard they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result Operating Instructions 550-867 - 00.0 - 11/2016...
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If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions 550-867 - 00.0 - 11/2016...
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Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 550-867 - 00.0 - 11/2016...
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CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 550-867 - 00.0 - 11/2016...
DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 550-867 - 00.0 - 11/2016...
Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions 550-867 - 00.0 - 11/2016...
• Feed the needle thread through the hose guide ( p. 28) • Thread needle thread ( p. 31) • Thread the hook thread ( p. 40) • Edit the seam record set if necessary ( p. 100) Operating Instructions 550-867 - 00.0 - 11/2016...
The green On Line lamp is now lit permanently, indicating that the UPS is ready for use. Set the main switch (2) to position 1. Windows boots up, and the software launches. The machine is checked and initialized. Operating Instructions 550-867 - 00.0 - 11/2016...
(optional, p. 63) to scan the barcode of the needle thread reel. Use the hand scanner or the hook thread barcode scanner (optional, p. 63) to scan the barcode of the hook thread reel. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 26
(3) - Locking mechanism (2) - Hook cover (4) - Proximity switch Fold up the edge stop (1). Push the locking mechanism (3) down and keep it pressed. The hook cover (2) is now unlocked. Operating Instructions 550-867 - 00.0 - 11/2016...
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Fold the edge stop (1) back down The machine is ready for operation. You can now put the machine into operation for the first time ( p. 26) or log in right away ( p. 87). Operating Instructions 550-867 - 00.0 - 11/2016...
Damage to the hook tip or the needle if using thicker needles. When using needles with a different thickness, correct the settings accordingly ( p. 153). Fig. 9: Inserting/changing the needle (1) ① (1) - Switch Operating Instructions 550-867 - 00.0 - 11/2016...
Page 29
Turn the handwheel until the needle bar is at the top dead center. Fig. 10: Inserting/changing the needle (2) ② (2) - Screw Loosen the screw (2). Remove the needle. Fig. 11: Inserting/changing the needle (3) ③ (3) - Groove Operating Instructions 550-867 - 00.0 - 11/2016...
Crushing, cutting and punctures are possible. Only feed needle and hook thread with the machine switched off. Fig. 12: Feeding needle and hook thread (1) ③ ② ① (1) - Thread reel (3) - Ball (2) - Washer Operating Instructions 550-867 - 00.0 - 11/2016...
Page 31
If the needle/hook thread barcode (4) is not detected by the barcode scanner (5), a message will appear on the control panel. If this happens, align the thread reel (1) anew and scan the needle/ hook thread barcode (4) again. Operating Instructions 550-867 - 00.0 - 11/2016...
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(7). Briefly squeeze the trigger once. You can now thread the needle/hook thread ( p. 31 and p. 34) and set the thread tension ( p. 41). Operating Instructions 550-867 - 00.0 - 11/2016...
Crushing, cutting and punctures are possible. Only thread the needle thread with the machine switched off. The 550-867 machine comes in two models: • with mechanically regulated needle thread tension (MTT) • with electronically regulated needle thread tension (ETT) Information The needle thread cannot be threaded at the tensioning plate until it has been fed correctly through the hose guide (...
Page 34
Feed the needle thread under the thread tension spring (3) and through the thread regulator (4) to the thread lever (1). Insert the needle thread through the thread lever (1) and the thread force sensor (2). Operating Instructions 550-867 - 00.0 - 11/2016...
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(11) and (12) to the needle bar. Insert the needle thread from the left into the needle eye (13). Important Before you can start a sewing process, you need to set the needle thread tension ( p. 43). Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 18: Winding the hook thread (1)l ① (1) - Hose guide Information The hook thread can be wound on when it has been fed correctly through the hose guide (1) ( p. 28). Operating Instructions 550-867 - 00.0 - 11/2016...
Page 37
Use the figure on the machine as a reference. Fig. 20: Winding the hook thread (3) ⑦ ⑥ ⑤ ④ (4) - Bobbin lever (6) - Bobbin number (5) - Winder (7) - Thread-pulling knife Operating Instructions 550-867 - 00.0 - 11/2016...
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Winding is stopped automatically by the bobbin lever (4) when the bobbin is full. The bobbin lever (4) will then click audibly into place. To interrupt the winding process prematurely, push the bobbin lever (4) down and away from the bobbin. Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 22: Inserting/changing the bobbin (1) ③ ② ① (1) - Supply groove (3) - Bobbin barcode (2) - Bobbin number Operating Instructions 550-867 - 00.0 - 11/2016...
Page 40
The hook cover (4) is now unlocked; the bobbin can be inserted. Fig. 24: Inserting/changing the bobbin (3) ⑧ (8) - Bobbin case retainer Operating Instructions 550-867 - 00.0 - 11/2016...
Page 41
10. Slide the hook cover (4) back to the left. Information The remaining thread monitor is not active unless it has been activated under components as Light barrier winder to check if thread on bobbin ( p. 143). Operating Instructions 550-867 - 00.0 - 11/2016...
3 cm further. Align the bobbin barcode if a bobbin barcode scanner has been assembled (optional, p. 64). Pull the hook thread through the guide (2) of the bobbin case retainer (5). Operating Instructions 550-867 - 00.0 - 11/2016...
If the tension of needle thread and hook thread is identical, the thread interlacing lies in the middle of the sewing material. Set the needle thread tension so that the desired seam record set is achieved with the lowest possible tension. Operating Instructions 550-867 - 00.0 - 11/2016...
( p. 203). Important The thread tension sensor must be re-calibrated once a year. For this purpose, turn to our Dürkopp replacement service before the year runs out (www.duerkopp-adler.com). Operating Instructions 550-867 - 00.0 - 11/2016...
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Loosen the blocking element (2). Set main tensioners (1) and (3). • Increase the needle thread tension: Turn clockwise. • Reduce the needle thread tension: Turn counterclockwise. Assemble the blocking element (2) again. Operating Instructions 550-867 - 00.0 - 11/2016...
Change the position of the needle thread regulator (2): • for a larger remaining thread quantity: Needle thread regulator to the left • for a smaller remaining thread quantity: Needle thread regulator to the right Tighten the screw (1). Operating Instructions 550-867 - 00.0 - 11/2016...
Swivel the lever (1) up. The lock is canceled. Information The sewing foot can also be lifted pneumatically using the pedal ( p. 69). The lever (1) will swivel down automatically during this process. Operating Instructions 550-867 - 00.0 - 11/2016...
This function will be locked in documented seam sections. Sewing foot stroke and speed are interdependent. The control detects the set sewing foot stroke using a potentiometer and limits the speed. The values are preset on the control side. Operating Instructions 550-867 - 00.0 - 11/2016...
Use a Phillips head screwdriver to assemble the blocking element (1) again. Setting the stitch length Users with security level 2 can set different stitch lengths for every seam section ( p. 105). Operating Instructions 550-867 - 00.0 - 11/2016...
If start and end bartack are generally switched on, a press on the button will switch off the next bartack. If start and end bartack are generally switched off, a press on the button will switch on the next bartack. Operating Instructions 550-867 - 00.0 - 11/2016...
The button lights up, and the function is switched on. To switch the function of a button off: Press the button whose function is switched on. The button is no longer lit, and the function is switched off. Operating Instructions 550-867 - 00.0 - 11/2016...
All screws must be turned back to their original horizontal position before a new function can be assigned. To assign a function to the favorite button: Turn all screws (8) to their original position so that the slots are horizontal. Operating Instructions 550-867 - 00.0 - 11/2016...
If on, the LED indicates that the machine is not de-energized / connected to the mains grid. If the right LED is on, the remaining thread monitor signals that the bobbin in the hook is nearly empty. Operating Instructions 550-867 - 00.0 - 11/2016...
Green LED (1) If the green LED (1) is on, the machine is sewing a regular seam rather than a tearing seam. Red LED (2) If the red LED (2) is on, the machine is sewing a tearing seam. Operating Instructions 550-867 - 00.0 - 11/2016...
Remaining thread monitor during use Fig. 38: Remaining thread monitor during use (1) ① (1) - Remaining thread monitor Fig. 39: Remaining thread monitor during use (2) ② ③ (2) - Flat (3) - Supply groove Operating Instructions 550-867 - 00.0 - 11/2016...
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The amount of thread in the supply groove (3) of the bobbin is usually sufficient. Press the pedal to position -2 at the seam end ( p. 69). The thread is cut. Use Back to exit sewing mode on the control panel. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 58
If the empty bobbin has not been replaced with a full one, the control panel will display the error message again when you start the next seam. Wind on the hook thread, ( p. 41). Operating Instructions 550-867 - 00.0 - 11/2016...
Page 59
( p. 238). To clean the remaining thread monitor: Switch off the machine. Clean the lenses of the light barriers using compressed air. You can now switch the machine back on. Operating Instructions 550-867 - 00.0 - 11/2016...
The values are preset on the control side. The sewing foot stroke can be activated with a press of the button (1) and the knee button (2) ( p. 47 and p. 59). Operating Instructions 550-867 - 00.0 - 11/2016...
To set the function of the knee button: Set the toggle switch (1) to the desired function: • Push-to-run mode: Set the toggle switch (1) to position 0. • Hold-to-run mode: Set the toggle switch (1) to position 1. Operating Instructions 550-867 - 00.0 - 11/2016...
The sewing foot stroke remains active for as long as you hold down the knee button (hold-to-run mode) / until the next time you press the knee button (push-to-run mode). Press the button (1). Operating Instructions 550-867 - 00.0 - 11/2016...
(4) - Button (3) - Button (5) - Button To switch on the sewing lamp (1): Set the switch (2) to position 1. Press the button (3). The sewing lamp (1) is lit. Operating Instructions 550-867 - 00.0 - 11/2016...
This second sewing lamp is, however, not included in the scope of delivery. 4.13 Additional equipment The 550-867 machine can be used in combination with different additional equipment. 4.13.1 End label scanner Fig. 48: End label scanner (1) ①...
/ a bobbin is wound. Information The barcodes under the needle and hook thread reels must be aligned so that they can be captured completely by the barcode scanners ( p. 28). Operating Instructions 550-867 - 00.0 - 11/2016...
The cold air is fed through a flow of air in the feed dog. Needle cooling is electropneumatic. This type of cooling may be useful in addition to needle cooling from the top depending on the strength and thickness of the sewing material. Operating Instructions 550-867 - 00.0 - 11/2016...
• Sewing in the end label during the last seam section • Sewing in a second label if necessary To start the sewing process: Log in ( p. 88). Tap the Sew button on the main screen. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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If, under Setup, the function Multiple barcodes or Multi barcode with batch mode is activated ( p. 179), the display switches to the following after the scanning of the primary piece barcode: Fig. 54: Sewing (2) Operating Instructions 550-867 - 00.0 - 11/2016...
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Sew in the end label ( p. 71). Finish the last seam section by sewing an end bartack. Important If an error occurs, especially during a monitored seam section, an error message will be displayed ( p. 272). Operating Instructions 550-867 - 00.0 - 11/2016...
Press the pedal (5) to position -1 (2). The sewing foot is lifted. Push the sewing material into the initial position. Press the pedal (5) to position 0 (3). The sewing foot lowers onto the sewing material. Operating Instructions 550-867 - 00.0 - 11/2016...
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The thread is cut. The machine stops. The needle and sewing foot are lifted and remain up as long as the pedal (5) is kept in position -2 (1). Remove the sewing material. Operating Instructions 550-867 - 00.0 - 11/2016...
Use the hand scanner (1) or the end label scanner (optional, p. 62) to scan the end label barcode. The number of the end label barcode appears in the input field on the control panel. Operating Instructions 550-867 - 00.0 - 11/2016...
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The sewing material in this case is faulty and not suitable for use. Log in with security level 1 or 2 ( p. 88). The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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Now, only the hand scanner, rather than the end label scanner, can be used to scan the end label barcode. Confirm with OK. The display switches to: Fig. 59: Sewing in the end label (3) Operating Instructions 550-867 - 00.0 - 11/2016...
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Now, the user with security level 0 who started the sewing process is automatically logged back in. Sew the end label into a free seam section. The next sewing process can be started. Operating Instructions 550-867 - 00.0 - 11/2016...
Complete the sewing process; the battery capacity will be sufficient to do so. Regular acoustic signals will sound, and the control panel will show a message as to how much time is left. Operating Instructions 550-867 - 00.0 - 11/2016...
If a user with security level 0 or 1 is logged in, the display will switch to: Fig. 63: Switching off the machine (2) If a user with security level 2 is logged in, the display will switch to: Operating Instructions 550-867 - 00.0 - 11/2016...
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Fig. 65: Switching off the machine (4) ① (1) - Main switch After the control panel has shut down, set the main switch (1) to position 0. The machine (including the control panel) is now switched off. Operating Instructions 550-867 - 00.0 - 11/2016...
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Fig. 66: Switching off the machine (5) ② (2) - Button Press the button (2) on the UPS ( p. 166). The green light On Line goes out, indicating that the UPS is switched off. Operating Instructions 550-867 - 00.0 - 11/2016...
Not all functions are available to all users ( p. 79). 5.1.1 Security levels (0-2) The software of the 550-867 comes standard with 3 security levels: • Security level 0 = Operator • Security level 1 = Supervisor • Security level 2 = Product Manager/Technician To avoid confusion, all groups of people working with the machine are referred to as user in these instructions.
Page 82
2. The following security levels have been set at the factory: Activity Security level User level seam record User level checks User level abort sewing User level cont. sewing Operating Instructions 550-867 - 00.0 - 11/2016...
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The factory setting does not allow for the option to assign every security level to every user. For instance, it is not possible to allow a user with security level 0 to access the Check display, which provides access to all essential settings. Operating Instructions 550-867 - 00.0 - 11/2016...
( p. 64) the display Hand scanner will disappear. The register screen gives the user 2 options: • Log in ( p. 88) • Shut down PC and machine ( p. 76) Operating Instructions 550-867 - 00.0 - 11/2016...
The main screen for a user with security level 0 looks like this: Fig. 69: Main screen (1) The main screen for a user with security level 1 looks like this: Fig. 70: Main screen (2) Operating Instructions 550-867 - 00.0 - 11/2016...
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Reset Delete bobbin in the system 0, 1 and 2 Delete p. 194 bobbin • Exit program p. 209 Exit • Shut down PC p. 76 0, 1 and 2 Operating Instructions 550-867 - 00.0 - 11/2016...
This is the register screen for a user with security level 2: Fig. 73: Register screen (2) To open the register screen: Tap the Access button on the main screen. The display switches to the register screen. Operating Instructions 550-867 - 00.0 - 11/2016...
A tap on these white input fields opens the input field. After being entered, the new value appears in the white input field. The arrow in the first column of a list indicates which line / file has been selected. Operating Instructions 550-867 - 00.0 - 11/2016...
Information Enter the desired value by tapping the buttons on the control panel or clicking with the PC mouse. The following is an example of such an input window: Fig. 74: Input window Operating Instructions 550-867 - 00.0 - 11/2016...
Press the access button (1) under the tabletop. The lamp built into the access button (1) lights up green. Use the hand scanner (2) to scan the user's access barcode. The user has been logged in. Operating Instructions 550-867 - 00.0 - 11/2016...
Press the Access button on the main screen. The display switches to the register screen: Fig. 77: Logging on via software (2) Tap the Log in button. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
Managing users Product managers with security level 2 can manage all users. They have the following options: • Display the user • Store individual user images • Create new users • Delete users Operating Instructions 550-867 - 00.0 - 11/2016...
Log in with security level 2 ( p. 88). Open the register screen ( p. 85). Tap the Show users button. The display switches to: Fig. 79: Displaying users This screen shows all created users. Operating Instructions 550-867 - 00.0 - 11/2016...
Open the register screen ( p. 85). Tap the Show users button. The display switches to: Fig. 80: Storing a user image (1) Tap the User photo button. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
To create a new user: Log in with security level 2 ( p. 88). Open the register screen ( p. 85). Tap the New button. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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Confirm with OK. The information for the new user is adopted. 10. Tap the Save button. The new user has been created. Operating Instructions 550-867 - 00.0 - 11/2016...
Select the user (in this example, product manager ANDREE). The arrow in the first column on the left indicates which user is currently selected. Tap the Delete user button. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
p. 118 Delete seam record Delete seam record sets p. 120 sets Change thread Change / re-define the threads to be used for several seam record sets p. 121 in seam records Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 85: Opening the Seam record sets display (1) Tap the Seam record sets button on the main screen. The display switches to: Fig. 86: Opening the Seam record sets display (2) Operating Instructions 550-867 - 00.0 - 11/2016...
The display switches to: Fig. 87: Creating a new seam record set (1) Tap the Seam par. rec. ID input field. An input field appears. Enter a new seam record set ID. Confirm with Operating Instructions 550-867 - 00.0 - 11/2016...
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The display switches to ( p. 100): Fig. 89: Creating a new seam record set (3) The new seam record set has been created with preset values and can now be adapted. Operating Instructions 550-867 - 00.0 - 11/2016...
p. 108 Released The needle / bobbin thread ID is used to define which thread thread is permitted for the seam record set p. 199 • Needle thread ID • Bobbin thread ID Operating Instructions 550-867 - 00.0 - 11/2016...
Page 103
The bars of the documented seam sections are set apart from the non-documented seam sections by a different color ( p. 104). The tallest bar in the row represents the present seam section in which settings are currently being edited. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 104
The display switches to: Fig. 90: Opening the Seam record set display (1) Tap the Edit seam parameter record button. The display switches to: Fig. 91: Opening the Seam record set display (2) Operating Instructions 550-867 - 00.0 - 11/2016...
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ID is displayed in the input field. Confirm with OK. The following display appears: Fig. 92: Opening the Seam record set display (3) Here, you can edit all settings of a seam record set. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 106
Fig. 94: Defining a free seam section Tap the SAB button. The checkmark on the SAB button turns off, and the seam section is no longer displayed as a documented seam section. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 107
To set the desired stitch length: Open the Seam record set display ( p. 102). Tap the Stitch length input field. An input field appears. Enter the desired stitch length (mm/10). Confirm with Operating Instructions 550-867 - 00.0 - 11/2016...
Page 108
An input field appears. Enter the desired lowest thread tension (cN). Confirm with Tap the Thread tension max. input field. An input field appears. Enter the desired highest thread tension (cN). Confirm with Operating Instructions 550-867 - 00.0 - 11/2016...
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Confirm with OK. To display the stored values: Open the Seam record set display ( p. 102). Tap the Edit button at Thread.Tens. Teach-In. The values stored in the teach-in file are displayed. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 110
Tap the Stroke knee input field. An input field appears. Enter the desired stroke. Confirm with Information The maximum stroke is 9 mm/level 7. The switchable stroke can be used in push-to-run/hold-to-run mode ( p. 59). Operating Instructions 550-867 - 00.0 - 11/2016...
Page 111
Confirm with To set the seam section switch via number of stitches: Open the Seam record set display ( p. 102). Tap the Stitches button. The checkmark confirms the selection. Operating Instructions 550-867 - 00.0 - 11/2016...
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The machine will detect if the needle and hook threads fitted on the reel stand do not match the seam record set. An error message appears. The sewing process cannot be started. Operating Instructions 550-867 - 00.0 - 11/2016...
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This function is only available in a documented seam section. Another option is to link a label script file to the seam record set that contains all information about the end label ( p. 212). Operating Instructions 550-867 - 00.0 - 11/2016...
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The directory holding the label script files that are stored on the control panel opens. Select the desired label script file. Confirm with OK. To bring up and view the settings, tap the Edit button. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 115
Confirm with OK. Setting start and end bartack Here, the start and end bartack are defined in detail. There are three options each: • no start/end bartack • single start/end bartack • double start/end bartack Operating Instructions 550-867 - 00.0 - 11/2016...
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To set the desired bartack stitch length: Open the Seam record set display ( p. 102). Tap the input field Tack STL / mm/10. The display switches to Stitch length Tack [mm/10]. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 117
Select the seam section for which the FC is supposed to be switched on or off. Select or deselect Thr. cutter on/off. If the checkmark is set, the FA is switched on. If checkmark is not set, the FA is switched off. Operating Instructions 550-867 - 00.0 - 11/2016...
Page 118
You can only add free seam sections. Not until it has been added will you be able define if the new seam section is supposed to remain free or become documented ( p. 104). Operating Instructions 550-867 - 00.0 - 11/2016...
Page 119
To delete the selected seam section: Open the Seam record set display ( p. 102). Select the seam section you wish to delete. Tap the Delete button. The display switches to a confirmation prompt. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 96: Copying a seam record set (1) Tap the Copy seam record button. The display switches to: Fig. 97: Copying a seam record set (2) Tap the Seam par. rec. ID input field. An input field appears. Operating Instructions 550-867 - 00.0 - 11/2016...
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11. Enter the seam record set name. 12. Confirm with The display switches to a screen confirming that seam record set X has been copied to seam record set Y. 13. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
The display switches to: Fig. 99: Deleting a seam record set (1) Tap the Delete seam record sets button. The display switches to: Fig. 100: Deleting a seam record set (2) Operating Instructions 550-867 - 00.0 - 11/2016...
It is possible to change needle and hook threads. To change a thread: Log in with security level 1 or 2 ( p. 88). Open the Seam record sets display ( p. 97). The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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The display switches to: Fig. 102: Changing the thread (Change thread in seam records) (2) Scan the needle thread barcode on the needle thread reel. Confirm with OK. The display changes. Operating Instructions 550-867 - 00.0 - 11/2016...
To open the Database display: Log in with security level 1 or 2 ( p. 88). Tap the Database button on the main screen. The display switches to: Fig. 103: Opening the database display Operating Instructions 550-867 - 00.0 - 11/2016...
Tap the File button. The display switches to: Fig. 104: Opening a protocol database (1) Select the desired protocol database. Tap Open to confirm. The selected protocol database will be displayed. Operating Instructions 550-867 - 00.0 - 11/2016...
Select the desired protocol file. Tap the Copy button. Information The copy of the protocol file will be stored in the same location as the automatic backup copies of the entire protocol database ( p. 198). Operating Instructions 550-867 - 00.0 - 11/2016...
/ store external backups of the entire protocol database. 5.5.5 Error codes (Help) Assigned to the Help button is a list of error codes that the machine may display. Fig. 105: Error codes (Help) Operating Instructions 550-867 - 00.0 - 11/2016...
• Print an end label with the additional word COPY: Set checkmark • Print an end label without the additional word COPY: Remove checkmark Confirm with OK. The end label is printed. Operating Instructions 550-867 - 00.0 - 11/2016...
Log in with security level 1 or 2 ( p. 88). Open the Database display ( p. 123). Select the desired protocol file. Tap the Thr. tens. button. The display switches to: Fig. 107: Thread tension (Thr. tens.) (2) Operating Instructions 550-867 - 00.0 - 11/2016...
Create label Define extended end p. 180 label p. 191 Save end label p. 189 Path + network Define storage paths p. 196 Define automatic backups p. 198 Operating Instructions 550-867 - 00.0 - 11/2016...
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p. 152 p. 194 Open needle database Check needle p. 153 p. 154 Change needle p. 154 Calibrate step motor p. 155 Open calibration database p. 156 Operating Instructions 550-867 - 00.0 - 11/2016...
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p. 161 Check the sewing motor p. 162 Check thread tension Create teach-in file p. 163 p. 203 Check software version p. 165 Uninterrupted power supply (UPS) p. 166 Operating Instructions 550-867 - 00.0 - 11/2016...
To open the Checks display: Log in with security level 2 ( p. 88). Tap the Check button on the main screen. The display switches to: Fig. 109: Opening the Checks display (2) Operating Instructions 550-867 - 00.0 - 11/2016...
Programming 5.6.3 Creating a system backup (Backup system) The 550-867 has been configured at the factory so that it is ready for work right away. The preparations at the factory included the installation of the Microsoft XP operating system and of Dürkopp Adler’s software SAB including all necessary settings.
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( p. 133) and use the function Restore system to install the system backup on the next machine ( p. 135). The storage location of the system backup can be changed at any time ( p. 196). Operating Instructions 550-867 - 00.0 - 11/2016...
To restore the data: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Restore system button. The display switches to: Fig. 112: Restoring data (Restore system) Operating Instructions 550-867 - 00.0 - 11/2016...
Information The name of the machine can be changed on the Setup display ( p. 140). The storage location can be changed at any time ( p. 196). Operating Instructions 550-867 - 00.0 - 11/2016...
Open the Checks display ( p. 132). Tap the Print BC label button. The display switches to: Fig. 113: Printing a special label (Print BC label) Enter the desired data. Confirm with OK. The label is printed. Operating Instructions 550-867 - 00.0 - 11/2016...
To open the list of the connections present on the machine: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Connections button. The display switches to: Fig. 114: Connections Operating Instructions 550-867 - 00.0 - 11/2016...
To open the Setup display: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Setup button. The display switches to: Fig. 115: Opening the Setup display Operating Instructions 550-867 - 00.0 - 11/2016...
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Damage to the sewing material and the machine if 9 mm has been set for 6 mm sewing equipment. Prior to initial use, make sure to set the proper sewing equipment (6 mm or 9 mm). Fig. 116: General settings (General settings) Operating Instructions 550-867 - 00.0 - 11/2016...
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Defines how many digits of the multi barcodes will Length multi be scanned barcodes If the setting is 0, the multi barcodes to be read can have any length Operating Instructions 550-867 - 00.0 - 11/2016...
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Information The changed settings will not be adopted until the program is restarted ( p. 208). All changes will have been implemented after a restart. Operating Instructions 550-867 - 00.0 - 11/2016...
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(can be connected as an option) Allows for repeated sewing after a single With batch mode scan. p. 178 Reading the needle thread barcode using the Scanner needle fixed scanner (optional p. 63) thread Operating Instructions 550-867 - 00.0 - 11/2016...
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p. 178 The batch size is used to define how many sewing processes are supposed to be completed before the barcodes will be requested again. Operating Instructions 550-867 - 00.0 - 11/2016...
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0 If this function is activated, the button Delete bobbin will also be displayed on the main (Delete bobbin screen for users with security level 0. from DB by operator) Operating Instructions 550-867 - 00.0 - 11/2016...
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If the door is opened while the sewing process is ongoing, the sewing process will stop. Operating Instructions 550-867 - 00.0 - 11/2016...
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If the checkmark is set, the function is activated. If the checkmark is not set, the function is deactivated. Values Fig. 118: Values Tap the arrows next to the buttons to open a selection menu. Operating Instructions 550-867 - 00.0 - 11/2016...
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User level cont. sewing Barcodes The Barcodes display holds the basic settings for the barcodes ( p. 170). Label The Label display contains the basic settings for the end label (Label) ( p. 180). Operating Instructions 550-867 - 00.0 - 11/2016...
To open the thread database: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Threads button. The display switches to: Fig. 119: Opening the thread database (Threads) Operating Instructions 550-867 - 00.0 - 11/2016...
If the function Protocol printer is not active on the Setup display, the DB print button will be displayed semi-transparent. In that case, it will not be possible to print the protocol database even if the protocol printer is connected and set up. Operating Instructions 550-867 - 00.0 - 11/2016...
Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Show DB button. The display switches to: Fig. 120: Opening the seam database (Show DB) Operating Instructions 550-867 - 00.0 - 11/2016...
To open the bobbin database: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Bobbins button. The display switches to: Fig. 121: Opening the bobbin database (Bobbins) Operating Instructions 550-867 - 00.0 - 11/2016...
To open the needle database: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Needle DB button. The display switches to: Fig. 122: Opening the needle database Operating Instructions 550-867 - 00.0 - 11/2016...
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Open the needle database ( p. 153). Tap the Exchange button. The display switches to: Fig. 124: Registering a needle change Change the needle ( p. 26). Modify the data if necessary. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
To open the step motor calibration database: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the SM-Cali button. The display switches to: Fig. 125: Calibrating the step motor (SM-Cali) Operating Instructions 550-867 - 00.0 - 11/2016...
To open the calibration database of the thread tension sensor: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the T.Tens.-Cali button. The display switches to: Fig. 126: Calibration database (T.Tens.-Cali) Operating Instructions 550-867 - 00.0 - 11/2016...
To open the Check SM display: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the SM button. The display switches to: Fig. 127: Opening the SM display Operating Instructions 550-867 - 00.0 - 11/2016...
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Place the strip of paper (1) under the sewing foot. Tap the Check 2 mm button. Press the pedal to start the sewing process ( p. 69). The machine sews along a preset path. Measure the stitch length. Operating Instructions 550-867 - 00.0 - 11/2016...
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The machine sews along a preset path. Measure the stitch length. Enter the measured value into the input field. 10. Confirm with 11. Repeat steps 4-10 with Cali. 2. 12. Tap Save to confirm. Operating Instructions 550-867 - 00.0 - 11/2016...
The display switches to: Fig. 130: Checking input and output (I/O) Information With a tap on Horn you sound an acoustic signal that is available as special equipment. It is not included in the standard equipment. Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 131: Checking the scanners (Scanner) Tap the read button under the scanner you wish to check. Information The Check scanner display can also be opened using the Check scanner button on the main screen. Operating Instructions 550-867 - 00.0 - 11/2016...
Open the Checks display ( p. 132). Tap the Sew. Motor button. The display switches to: Fig. 132: Checking the sewing motor (Sew. Motor) Change the desired settings. Tap the Send button. A needle is released. Operating Instructions 550-867 - 00.0 - 11/2016...
Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the Thread tens. button. The display switches to: Fig. 133: Opening the display Checking thread tension monitor Operating Instructions 550-867 - 00.0 - 11/2016...
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Fig. 134: Loading a Teach-In for Thread Tension file Select the desired teach-in file. Tap Open to confirm. Teach-In for Thread Tension Here, you can link a teach-in file to a seam record set ( p. 203). Operating Instructions 550-867 - 00.0 - 11/2016...
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Log in with security level 2. Open the display Checking thread tension monitor ( p. 163). Tap the Settings button. The display switches to: Fig. 135: Checking the software version Operating Instructions 550-867 - 00.0 - 11/2016...
When the machine runs on battery power, a signal will sound and a message will appear on the screen. You will then have no more than 5 minutes to complete the current sewing process and switch off the machine. Operating Instructions 550-867 - 00.0 - 11/2016...
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The check the current status of the UPS: Log in with security level 2 ( p. 88). Open the Checks display ( p. 132). Tap the UPS button. The display switches to: Fig. 137: Uninterrupted power supply (UPS) (2) Operating Instructions 550-867 - 00.0 - 11/2016...
Important Both protocol printer drivers may only be uninstalled using the included Uninstall program. To uninstall the protocol printer drivers: Log in with security level 2 ( p. 88). Operating Instructions 550-867 - 00.0 - 11/2016...
If this distance is not detected correctly, the end label printer must be re-calibrated. To do so, refer to page 82 of the Manufacturer's instructions on the end label printer. Operating Instructions 550-867 - 00.0 - 11/2016...
31st digit. 5.10.1 Barcodes at a glance The following is an overview of the different barcodes that are important to the operation of the 550-867 machine: Barcode Function Barcode for logging in by hand scanner p. 88...
0 = the digit of the barcode will not be read 1 = the digit of the barcode will be read All important information must be stored in places that are defined as 1. Operating Instructions 550-867 - 00.0 - 11/2016...
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000000000001000000000000000000 Prim. barcode This option can be used to define whether the barcode mask printed parts primary placed on the end label is supposed to be label adopted. Operating Instructions 550-867 - 00.0 - 11/2016...
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Here, you can store an additional piece of information regarding the 3 piece to be sewn. The entered value must be found as specified at the defined place in the barcode parts primary of the 3 piece to be sewn. Operating Instructions 550-867 - 00.0 - 11/2016...
Log in with security level 2 ( p. 88). Open the Setup display ( p. 139). Open the Barcodes display ( p. 171). Tap the Primary barcode type button. A drop-down menu opens. Select the desired barcode type. Operating Instructions 550-867 - 00.0 - 11/2016...
(always 3 digits) Left seat cover (piece 1 and Mask left/ piece 2 must have right the same left/right code) Scan two multi Qty Multiple barcodes at the barcodes beginning of the sewing process Operating Instructions 550-867 - 00.0 - 11/2016...
Select the desired barcode profile name. Tap Save to confirm. The barcode profile is stored on the hard drive of the control panel and can be loaded at any time ( p. 177). Operating Instructions 550-867 - 00.0 - 11/2016...
The display switches to: Fig. 143: Loading a barcode Select the desired barcode profile name. Tap Open to confirm. The settings stored in the barcode profile are now the current settings. Operating Instructions 550-867 - 00.0 - 11/2016...
Specify under Mask batch size how large the batch size is supposed to be. If you, for instance, wish the batch size to be 5, the digit to be read in the barcode must be the number 5: 000010000000000000000000000000 Operating Instructions 550-867 - 00.0 - 11/2016...
/ are supposed to be added. If, for instance, the 3 and 4 digit of the multi barcode is supposed to be transferred to the end label, define the 3 and 4 digit as 1: 001100000000000000000000000000 Operating Instructions 550-867 - 00.0 - 11/2016...
5.13.1 Opening the End label display Log in with security level 2 ( p. 88). Open the Setup display ( p. 139). Tap the Label button. The display switches to: Fig. 145: Opening the End label display Operating Instructions 550-867 - 00.0 - 11/2016...
• barcode label text 3 • Barcode label text left • Barcode label text right An input field appears. Enter the desired text. Confirm with Information You do not have to complete all text fields. Operating Instructions 550-867 - 00.0 - 11/2016...
Enter the desired value. Confirm with Tap the Pos.text1 Y input field An input field opens. Enter the desired value. Confirm with To position the text 2, 3 and left/right, repeat steps 4-9. Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 148: Defining the format of the end label 2 To define the format of the end label: Log in with security level 2 ( p. 88). Open the End label display ( p. 180). Operating Instructions 550-867 - 00.0 - 11/2016...
Tap the Pos.BC X input field. An input field opens. Enter the desired value. Confirm with Tap the Pos.BC Y input field. An input field opens. Enter the desired value. Confirm with Operating Instructions 550-867 - 00.0 - 11/2016...
Tap the Barcode on printed label type input field. A drop-down menu opens. Select the desired end label barcode type. Information To view the barcode, tap the Test button. The end label is printed out once. Operating Instructions 550-867 - 00.0 - 11/2016...
The information included in the sample end label barcode are the date including day, month and year, the machine number and the consecutive daily part no.. Important When entering the acronyms, pay attention to uppercase/ lower case characters. Operating Instructions 550-867 - 00.0 - 11/2016...
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Left or right seat 0/1/2 Seam record code Year 1 digit E.g.: 2016 = 6 Part I primary barcode Part II primary barcode R2-R8 Resident counter V1...3 Machine number from backwards CD, CE Digits from file Operating Instructions 550-867 - 00.0 - 11/2016...
Enter the desired end label profile name. Tap Save to confirm. The end label profile is stored on the hard drive of the control panel and can be loaded at any time ( p. 177). Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 151: Loading an end label Select the desired end label profile. Tap Open to confirm. The settings currently shown on the Label display now correspond to those included in the desired end label profile. Operating Instructions 550-867 - 00.0 - 11/2016...
Open the Setup display ( p. 139). Tap the Label button. Tap the Define extended label printing button. The display switches to: Fig. 152: Defining extended label printing Select the desired acronyms. Tap Save to confirm. Operating Instructions 550-867 - 00.0 - 11/2016...
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Day counter 3 digits Current error code Seam record name Seam record code Date Time Julian date YR2, YR4 Year 2 digits or 4 digits Month Bobbin no. PB1-PB3 Barcodes parts primary 1, 2 and 3 Operating Instructions 550-867 - 00.0 - 11/2016...
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Barcode display p. 175 Barcode on printed label Barcode on printed label which was generated with SecondBC.txt Current material barcode Daily incrementing code of the produced piece Operating Instructions 550-867 - 00.0 - 11/2016...
Bobbins can be deleted directly from the main screen or in the bobbin database ( p. 152). To delete a bobbin: Tap the Delete bobbin button on the main screen. An input field appears: Fig. 154: Deleting a bobbin (2) Operating Instructions 550-867 - 00.0 - 11/2016...
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Fig. 156: Deleting a bobbin (4) Important If the remaining thread monitor has detected that the bobbin is almost empty, remove the remaining thread from the bobbin before winding on a new thread. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
To change a storage location: Log in with security level 2. Open the Setup display ( p. 139). Tap the Path+netw. button. The display switches to: Fig. 157: Path + network (1) Operating Instructions 550-867 - 00.0 - 11/2016...
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Programming Tap the desired Change path button. The display switches to, for instance: Fig. 158: Path + network (2) Select the desired path / new storage location. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
Tap the Copy every input field. An input field opens. Enter the desired number of minutes. In the example given, an automatic backup of the protocol database will be generated every 60 minutes. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 160: Thread database The thread database allows you to • create a new needle and/or hook thread, • change a needle and/or hook thread or • delete a needle and/or hook thread Operating Instructions 550-867 - 00.0 - 11/2016...
To create a new thread in the system: Log in with security level 2 ( p. 88). Open the Thread database ( p. 149). Tap the New thread button. The display switches to: Fig. 161: Creating a new thread Operating Instructions 550-867 - 00.0 - 11/2016...
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If the checkmark in front of it disappears, the corresponding thread has not been selected for use. 13. Confirm with OK. The display returns to the Thread database. Operating Instructions 550-867 - 00.0 - 11/2016...
The small arrow in the left column marks the currently selected thread. Tap the Change thread button. The display switches to: Fig. 162: Changing a thread Edit the desired data. Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
Such a teach-in file contains all important values and can be linked to any seam record set. Important Only allow qualified specialists to create teach-in files. Operating Instructions 550-867 - 00.0 - 11/2016...
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Enter the desired target value of the documented seam section. Use the manufacturer's specifications as a reference. The upper and lower limit will be entered automatically as soon as the target value has been defined. Operating Instructions 550-867 - 00.0 - 11/2016...
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11. Adjust the values as necessary. 12. Check the Upper limit (Fo) using a thread tension scale. 13. Adjust the values as necessary. 14. Tap the next Step button. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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The current values are listed under step 2. 16. Create at least 2 additional test seams under step 2. Important At least 3 test seams need to produce a positive result before you can proceed with the next step. Operating Instructions 550-867 - 00.0 - 11/2016...
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21. Enter the name / code of the seam record set to which the teach-in file is supposed to be linked. 22. Confirm with OK. 23. If necessary, add a comment to the teach-in file. 24. To save the teach-in file, tap the Save button. Operating Instructions 550-867 - 00.0 - 11/2016...
The display switches to: Fig. 169: Restarting the program (reset) (2) The program is closed and restarted automatically. Once the program has restarted, the user can log back in and continue working. Operating Instructions 550-867 - 00.0 - 11/2016...
The program can only be closed by users with security level 2. Fig. 170: Exiting the program (1) To exit the program: Tap the Exit button on the main screen. The display switches to: Fig. 171: Exiting the program (2) Operating Instructions 550-867 - 00.0 - 11/2016...
To log out of the system: Tap the Access button on the main screen. The display switches to: Fig. 173: Logging out of the system (2) Tap the Log out button. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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Programming Fig. 174: Logging out of the system (3) The user has been logged out. Information Users with security level 0 are logged out automatically after 2 minutes of inaction. Operating Instructions 550-867 - 00.0 - 11/2016...
MUST be unique. Each end label is unique if the end label barcode contains, for instance, such information as the day's current date, the current production number and the machine designation. Operating Instructions 550-867 - 00.0 - 11/2016...
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We recommend that you use the included keyboard and PC mouse at the control panel to make the entries. If settings stored in the label script file fail to print, check the settings in the end label printer driver. Operating Instructions 550-867 - 00.0 - 11/2016...
( p. 209). Open Windows Explorer. Got to the c:SabSoft_SystemDB directory and open the additional program named DALabelCreator. The display switches to: Fig. 175: Preparing the end label (example) (1) Operating Instructions 550-867 - 00.0 - 11/2016...
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Create and insert standard text ( p. 225). 10. Create and insert variable text ( p. 226). 11. Insert a graphic; e.g. the company logo ( p. 227). 12. Save the new label script file ( p. 228). Operating Instructions 550-867 - 00.0 - 11/2016...
p. 183 Font size Enter the font size in pixels. Enter the desired value. 30 pixels correspond to a font size of approx. 3 mm on the End label display. p. 185 Operating Instructions 550-867 - 00.0 - 11/2016...
To adjust the height of the end label, enter the desired value in mm into the Height input field. To adjust the spacing between two end labels in the end label printer, enter the desired value in mm into the Distance input field. Operating Instructions 550-867 - 00.0 - 11/2016...
The Toolbox is a menu bar that can be placed on the program interface of the Label Creator. You can use the Toolbox to directly access all important functions necessary to create an end label. Fig. 179: Opening the toolbox (1) Operating Instructions 550-867 - 00.0 - 11/2016...
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Click on the Edit menu item. Select Show Toolbox. The Toolbox is displayed on the main interface. Fig. 181: Opening the toolbox (3) Move the Toolbox to the position of your choice on the main interface. Operating Instructions 550-867 - 00.0 - 11/2016...
The marking always refers to the corner at the top left. The display switches to the setting options available for the corresponding content. Adjust the content. Tap OK to save. Important Every end label MUST have an end label barcode. Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 182: Moving contents (1) To move content, click on the blue arrow buttons. Fig. 183: Moving contents (2) Once the content has been positioned correctly, click on the green checkmark. The display Move Component disappears: Operating Instructions 550-867 - 00.0 - 11/2016...
Select the desired barcode type from the drop-down menu of the Barcode Type input field. Important Select the same barcode type here that has been set as the hand scanner barcode on the Setup ( p. 147). Operating Instructions 550-867 - 00.0 - 11/2016...
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Barcode Encoding input field and select the Modulo36 option. Information If you wish to encode, but not shorten, the barcode, do not enter any values into the Start Digit, End Digit and Count Digit input fields. Operating Instructions 550-867 - 00.0 - 11/2016...
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The settings in the end label printer driver may overwrite the settings of the individual label script files. Some changes to settings in the end label printer driver may require a restart. Operating Instructions 550-867 - 00.0 - 11/2016...
The marking always refers to the corner at the top left. The display Static Text appears: Fig. 187: Creating standard text Enter the desired text into the Text input field. Adjust the desired default settings ( p. 216). Tap OK to save. Operating Instructions 550-867 - 00.0 - 11/2016...
Select the desired option from the drop-down menu in the Information input field. This is the information that will be printed on the end label as variable text. Adjust the desired default settings ( p. 216). Tap OK to save. Operating Instructions 550-867 - 00.0 - 11/2016...
The display Graphic appears: Fig. 189: Inserting a graphic (1) To select a bmp file, click on the Graphic File input field. The display switches to: Fig. 190: Inserting a graphic (2) Operating Instructions 550-867 - 00.0 - 11/2016...
Fig. 191: Saving a label script file (1) To save a label script file: Click on the File menu item. Select Save as. The display switches to: Fig. 192: Saving a label script file (2) Operating Instructions 550-867 - 00.0 - 11/2016...
An end label with the current settings is printed. Adjust the current settings if necessary. Information You can also start the test print by opening the File menu item and selecting the Test Printing option. Operating Instructions 550-867 - 00.0 - 11/2016...
Windows user interface. Important Access to SABSearch is password-protected. The password is intended only for users with security level 2 and cannot be changed. The password is: daag925. Operating Instructions 550-867 - 00.0 - 11/2016...
Access the directory c:SabSoft and open the additional program SABSearch. The display switches to: Fig. 193: Performing a search (example) (1) Enter the password ( p. 230). The display switches to: Fig. 194: Performing a search (example) (2) Operating Instructions 550-867 - 00.0 - 11/2016...
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If you do not select a specific protocol database, the program will scan all storage locations of the stored protocol databases. Confirm with OK. The display switches to: Fig. 196: Performing a search (example) (4) Operating Instructions 550-867 - 00.0 - 11/2016...
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The program will start by showing a summary of the search. In this example, the search scanned for protocol files that document the sewing of the sewing material by a specific user. 14. Confirm with OK. The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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Programming Fig. 199: Performing a search (example) (7) This search produced 11 protocol files that document the sewing of the sewing material by a specific user. Operating Instructions 550-867 - 00.0 - 11/2016...
Programming 5.22.2 Exiting SABSearch Fig. 200: Exiting SABSearch (1) To exit the additional program SABSearch: Click on the Quit button. The display switches to: Fig. 201: Exiting SABSearch (2) Confirm with Yes. Operating Instructions 550-867 - 00.0 - 11/2016...
Maintenance interval Work to be carried out Operating hours Machine head Remove lint and thread remnants. Direct drive Clean the motor fan mesh Sewing motor Clean the motor fan mesh. Operating Instructions 550-867 - 00.0 - 11/2016...
Make sure no particles fly into the oil pan. NOTICE Property damage from soiling! Lint and thread remnants can impair the operation of the machine. Clean the machine as described. Operating Instructions 550-867 - 00.0 - 11/2016...
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Clean the following areas thoroughly: • area under the throat plate (1) • area around the hook (2) • bobbin case • thread cutter • area around the needle • remaining thread monitor (3) Operating Instructions 550-867 - 00.0 - 11/2016...
• Viscosity at 40 °C:10 mm • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers. Operating Instructions 550-867 - 00.0 - 11/2016...
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(3). As soon as the sensor has detected that the oil level is above the minimum level marking (2) again, the red oil level indicator will turn off (4). Operating Instructions 550-867 - 00.0 - 11/2016...
Check the operating pressure on a daily basis. Fig. 204: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: Pull the pressure controller (1) up. Operating Instructions 550-867 - 00.0 - 11/2016...
Water condensation accumulates in the water separator (2) of the pressure controller. Proper setting Water condensation must not rise up to the level of the filter element (1). Check the water level in the water separator (2) on a daily basis. Operating Instructions 550-867 - 00.0 - 11/2016...
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Place the collection tray under the drain screw (3). Loosen the drain screw (3) completely. Allow water to drain into the collection tray. Tighten the drain screw (3). Connect the machine to the compressed air supply. Operating Instructions 550-867 - 00.0 - 11/2016...
Blow out the filter element (1) using a compressed air gun. Wash out the filter tray using benzine. Tighten the filter element (1). Tighten the water separator (2). Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 550-867 - 00.0 - 11/2016...
Maintenance Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 550-867 - 00.0 - 11/2016...
Removing the transport locks Prior to setup, remove all transport locks including lashing straps, Styrofoam and cardboard pieces, safety clips and wooden blocks: • at the machine head • at the table • at the stand Operating Instructions 550-867 - 00.0 - 11/2016...
Place the flat washer (3) onto the hole in the tabletop. Screw in the nut (2) until reaching the end of the thread found at the end of the reel stand tube (4). Operating Instructions 550-867 - 00.0 - 11/2016...
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Tighten washer (6) and ball (7) again in reverse order. Needle/hook thread can now be threaded ( p. 31, and p. 40). Operating Instructions 550-867 - 00.0 - 11/2016...
(1) - Button The working height can be adjusted between 685 mm and 1085 mm (measured to the upper edge of the tabletop). The working height has been set to 790 mm at the factory. Operating Instructions 550-867 - 00.0 - 11/2016...
To set the pedal properly: Loosen the screw (3). Adjust pedal (1) accordingly. Tighten the screw (3) again. The pedal (1) can be assembled to the cross strut (2) or used as a stand-alone unit. Operating Instructions 550-867 - 00.0 - 11/2016...
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(4) - Rubber foot If the pedal is supposed to be used as a stand-alone unit: Assemble the rubber feet (4). Ensure that all four rubber feet (4) are in contact with the floor. Operating Instructions 550-867 - 00.0 - 11/2016...
Unprotected contact with electricity can result in serious injuries or death. Only qualified specialists may perform work on electrical equipment. Important The voltage on the type plate of the sewing motor must correspond to the mains voltage. Operating Instructions 550-867 - 00.0 - 11/2016...
(4). Insert the USB connector (2) at the center socket (6). Fold down the cover (7). Secure the control panel (1) and the cover (7) using the lock (3). Operating Instructions 550-867 - 00.0 - 11/2016...
The supply pressure must lie between 8 and 10 bar. 7.9.1 Assembling the compressed air maintenance unit To assemble the compressed air maintenance unit: Connect the connection hose to the compressed air supply using a hose coupling R 1/4”. Operating Instructions 550-867 - 00.0 - 11/2016...
(3) - Maximum level marking (2) - Minimum level marking To top off the oil reservoir: 1. Fill oil through the filler hole (1) to a maximum of 2 mm below the maximum level marking (3). Operating Instructions 550-867 - 00.0 - 11/2016...
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Only DA 10 or equivalent oil should be used for the machine, which has the following properties: • Viscosity at 40 °C: 10 mm²/s • Flash point: 150 °C Operating Instructions 550-867 - 00.0 - 11/2016...
To put the machine into operation for the first time: Plug the dongle (2) into a USB port of the control panel (1). Log in with security level 2 ( p. 88). Confirm with OK. Operating Instructions 550-867 - 00.0 - 11/2016...
Check if the proper sewing equipment has been set ( p. 140). Insert the bobbin ( p. 37). Thread hook thread ( p. 40). Thread needle thread ( p. 31). Select the sewing material. Operating Instructions 550-867 - 00.0 - 11/2016...
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10. Check that the seams conform to the desired requirements. Information Change the needle thread tensions if the requirements are not satisfied ( p. 43). If necessary, also check the settings listed in the Service Instructions and correct them as required. Operating Instructions 550-867 - 00.0 - 11/2016...
Decommission the machine ( p. 263). Loosen all brakes (2) on the casters (1). The machine is ready for transport. Carefully reposition the machine. Re-engage all brakes (2) when transport is complete. Operating Instructions 550-867 - 00.0 - 11/2016...
Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 550-867 - 00.0 - 11/2016...
Decommission the machine ( p. 263). Assemble the transport locks in reverse order from setup ( p. 247). Transport the machine only in the upright position and only in such a way that it cannot tip over. Operating Instructions 550-867 - 00.0 - 11/2016...
When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 550-867 - 00.0 - 11/2016...
The barcode of a piece to Sew the piece. been released be sewn has been scanned and released ??? ? Bobbin Bobbin no. not detected Scan bobbin barcode. p. 23 no. unknown correctly or incorrect Operating Instructions 550-867 - 00.0 - 11/2016...
Forced thread cutting in a documented seam section EC21500 Wrong error message received from Efka motor EC21600 Wrong hook thread message received from Efka motor EC22000 Forced tacking in a documented seam section Operating Instructions 550-867 - 00.0 - 11/2016...
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Additional barcode label not read EC27000 Hardware error, sewing motor DA82 not responding EC27500 Hardware error, thread tension sensor not responding EC28000 Allowed stitch count below target range EC29000 Allowed stitch count above target range Operating Instructions 550-867 - 00.0 - 11/2016...
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Check correct end label sewn EC32000 Bobbin with Insert a bobbin with the impermissible thread appropriate thread. inserted EC33000 Printer not ready ECXXXXXACK User confirmed error ECXXXXXCNT User released further processing despite error message XXX Operating Instructions 550-867 - 00.0 - 11/2016...
Users with security level 1 or 2 will be able to release or cancel the sewing process. To edit an error message: Log in with security level 1 or 2 ( p. 88). The display switches to: Operating Instructions 550-867 - 00.0 - 11/2016...
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To cancel the sewing process, tap the Yes button. To continue the sewing process, tap the No button. Information The machine will store every error and information as to which user released or canceled the sewing process. Operating Instructions 550-867 - 00.0 - 11/2016...
Thread-guiding parts, such Check threading path as thread tube, thread guide or thread take-up disk, are sharp-edged Throat plate, hook or Have parts reworked by spread have been qualified specialists damaged by the needle Operating Instructions 550-867 - 00.0 - 11/2016...
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Needle thread and hook Check threading path p. 41 thread have not been threaded correctly Needle Needle thickness is Use recommended needle breakage unsuitable for the sewing thickness p. 277 material or the thread Operating Instructions 550-867 - 00.0 - 11/2016...
3400 Stitch length (depending on sewing equipment) [mm] 0-6 (9) Forward and backward: Maximum stroke of the alternating [mm] sewing feet: Maximum clearance under the sewing feet - Sewing: [mm] - Lifting: [mm] Operating Instructions 550-867 - 00.0 - 11/2016...
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Supply pressure: [bar] 8-10 Operating pressure: [bar] Air consumption per work cycle: [NL] approx. 0.7 Length: [mm] 1600 Width: [mm] Height (including PC): [mm] 1550 Total weight: [kg] approx. 194 Power input: [kVA] Operating Instructions 550-867 - 00.0 - 11/2016...
• 15” industrial control panel • Needle and hook thread reel monitoring via proximity switches • Hand scanner • Login system via hand scanner ( p. 88) • Reel stand for 6 thread reels Operating Instructions 550-867 - 00.0 - 11/2016...
• Data recording in a database or ASCII file • Different security levels for operator, supervisor and produc- tion manager • Data is saved even in the event of a power outage thanks to a UPS (uninterrupted power supply) Operating Instructions 550-867 - 00.0 - 11/2016...
• Stitch count • Seam record set name • Machine number • Manufacturer code • Time for this cycle • Error code • Cycle number • Thread tension single stitch data • Daily part no. Operating Instructions 550-867 - 00.0 - 11/2016...