DURKOPP ADLER 550-867 Service Instructions Manual
  1. Manuals
  2. Brands
  3. DURKOPP ADLER Manuals
  4. Sewing Machine
  5. 550-867
  6. Service instructions manual

DURKOPP ADLER 550-867 Service Instructions Manual

Hide thumbs Also See for 550-867:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operating Instructions
550-867
Service Instructions

Advertisement

Table of Contents
loading

Related Manuals for DURKOPP ADLER 550-867

Summary of Contents for DURKOPP ADLER 550-867

  • Page 1 550-867 Service Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2017...

  • Page 3: Table Of Contents

    Setting the stroke movement of the feed dog ......49 10.2.3 Setting the height of the feed dog at top dead center .... 51 10.2.4 Setting the compensating weight ........... 52 Setting transmission lever ..........54 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 4 Security levels (0-2) ............. 109 23.1.2 Start screen - preparing the machine for operation ..... 111 23.1.3 Main screen ................. 114 23.1.4 Register screen..............116 23.1.5 Recurring elements.............. 117 23.1.6 Input window ................ 118 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 5 Opening the seam database (Show DB) ......182 23.6.15 Opening the bobbin database (Bobbins) ......182 23.6.16 Needle database (Needle DB) ........... 183 23.6.17 Calibrating the step motor (SM-Cali) ......... 185 23.6.18 Opening the calibration database (T.Tens.-Cali) ... 186 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 6 Adjusting the end label size ..........233 23.21.4 Opening theToolbox ............234 23.21.5 Inserting contents..............235 23.21.6 Moving contents ..............236 23.21.7 Creating a barcode .............. 237 23.21.8 Adding an additional barcode ..........239 23.21.9 Creating standard text............239 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 7 Editing error messages ............268 27.3 Errors in sewing process............270 Technical data ..............271 28.1 Characteristics ..............273 28.2 Technical features of the software ........274 28.3 Data recording ..............275 Appendix................277 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 8 Table of Contents Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 9: About These Instructions

    Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: First step Second step The steps must always be followed in the specified order. … Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 10 Safety ( p. 11). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 11: Other Documents

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 12 About these instructions Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 13: Safety

    • Setting up the machine • Performing maintenance work and repairs • Performing work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 14: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 15 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 16 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 17: Working Basis

    Some shafts of the machine have flat surfaces ( p. 16). These surfaces makes it easier to set up the machine. For all settings on the surface, the first screw in the direction of rotation is screwed onto the surface. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 18: Laying The Cables

    Some shafts (2) have flat surfaces (1) at the points where the components are screwed on. This stabilizes the connection and makes setting easier. Important Ensure that the screws are completely flush with the surface. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 19: Setting The Handwheel Into Position

    Some settings require that the handwheel be moved to a certain position. To set the handwheel to the desired position: 1. Turn the handwheel (2) until the desired degree number is parallel to the marking (1). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 20: Locking The Machine In Place

    • Setting the loop stroke and needle bar height • Position II: Handwheel zero position • 3 mm end in the small arresting groove (3) • Setting the handwheel position and checking the top dead center for the needle bar Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 21 (3). Information The locking peg (4) is included with the machine in the accessory pack and can be assembled to the underside of the oil pan. There, it can be accessed without effort. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 22: Tilting And Erecting The Machine Head

    1. Grab the machine at the machine arm and erect it carefully. 2. Switch off and on the control again.  The restart of the control unlocks the machine, and the machine is ready for sewing again. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 23: Removing And Assembling Covers

    Fig. 6: Removing and placing the arm cover ③ ② ① ⑦ ⑥ ④ ⑤ ④ (1) - Arm cover (5) - Screw (2) - Blocking element (6) - Screw (3) - Screw (7) - Bracket (4) - Screw Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 24 To place the arm cover: 1. Place the arm cover (1). 2. Tighten the screws (4). 3. Tighten screws (6) and (5). 4. Place the blocking element (2) and tighten it using the screw (3). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 25: Removing And Placing The Head Cover

    2. Loosen the star screw (4) and remove the end label barcode scanner (2). 3. Disconnect the cable (5) on the rear of the plug connection from the thread force sensor (6). 4. Loosen the screws (3). 5. Remove the head cover (1). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 26: Removing And Placing The Rear Cover

    Fig. 8: Removing and placing the rear cover ① ② (1) - Rear cover (2) - Screw Removing the rear cover To remove the rear cover: 1. Loosen the screws (2). 2. Remove the rear cover (1). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 27: Removing And Placing The Cover On The Side

    Removing the cover on the side To remove the cover on the side: 1. Remove the handwheel (2) ( p. 26). 2. Loosen the 5 screws (1). 3. Remove the cover on the side (3). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 28: Removing And Placing The Handwheel

    Placing the handwheel To place the handwheel: 1. Position the handwheel (1) such that it lines up with the cover on the side (2). 2. Tighten the handwheel (1) using the screws (3). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 29: Opening And Closing The Hook Cover

    / bobbin number can still be scanned / read. Do not close the hook cover again until the bobbin barcode has been scanned / the bobbin number has been entered. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 30 (6) and hook cover (2), but is guided up through the cutout (7). In order to, for instance, disassemble the feed dog, you can also slide the cover (5) to the left. The feed dog can then be accessed from the left. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 31: Disassembling And Assembling The Throat Plate

     Ensure that the nose (4) of the bobbin case (3) is in the cutout of the throat plate (2). 5. Tighten the screws (1). 6. Close the hook cover ( p. 27). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 32: Disassembling And Assembling The Feed Dog

    To assemble the feed dog: 1. Switch off the machine. 2. Unplug the power plug. Important 3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 33 The feed dog (2) must not hit against the throat plate ( p. 43 and  p. 47). 7. Check the position of the feed dog by turning the handwheel. 8. Close the cover (1). 9. Close the hook cover (5) ( p. 27). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 34 Working basis Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 35: Setting The Handwheel Scale

    (2) - Handwheel The handwheel (2) is fastened using 2 threaded pins, which you can reach through the slot (3). To reset the graduated scale: 1. Switch off the machine. 2. Unplug the power plug. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 36 10. Tighten the threaded pin through the slot (3). 11. Remove the lock ( p. 18). 12. Move the handwheel (2) into the 50° position. 13. Tighten the threaded pin through the slot (3). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 37: Positioning The Arm Shaft

    6. Push the arm shaft flush with the arm shaft crank (2) to the right as far as it will go and against the machine casting (3). 7. Tighten the threaded pins (1) on the arm shaft crank (2). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 38: Toothed Belt Wheels

    Therefore, you must first align the upper toothed belt wheel on the winder wheel and then align the lower toothed belt wheel so that the toothed belt runs correctly over both wheels. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 39: Positioning The Upper Toothed Belt Wheel

    7. Move the upper toothed belt wheel (1) to the side so that the distance to the winder wheel (3) is 0.8 mm. 8. Tighten the threaded pins (2). 9. Push the toothed belt (4) back. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 40: Positioning The Lower Toothed Belt Wheel

    7. Move the lower toothed belt wheel (3) sufficiently far to the side so that the toothed belt (1) makes contact with the retaining ring (2) without being pushed away. 8. Tighten the threaded pins (4). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 41: Setting The Mechanical Stitch Adjustment

    To set the mechanical stitch adjustment: 1. Switch off the machine. 2. Unplug the power plug. Important 3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 42 10. Attach the tension spring (4).  Next, pull the lever with the plastic track (8) through the tension spring (4) of the stitch regulator gear and into the stop of the control cam (7). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 43: Setting The Eccentric For The Forward And Backward Stitches

    6. Turn the eccentric (3) from the right through the slot in the base plate. Initial position: The slot in the eccentric (3) is parallel to the threaded pin (2), and the recess (4) faces the front. 7. Tighten the threaded pin (2). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 44: Presetting The Step Motor

    5. Tighten screws (1) and (6) on the flats of the shaft (7). 6. Loosen the screw (5). 7. Position the gear plates (2) so that they are parallel. 8. Set markings (3) and (4) such that they line up. 9. Tighten the screw (5). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 45: Setting The Feed Dog

    • in case of minimal deviations, move the feed dog on the carrier ( p. 44) • in case of greater deviations, move the entire feed dog carrier on the sliding shaft ( p. 45) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 46: Moving The Feed Dog

    2. Move the feed dog (1) on the feed dog carrier (2). Place the removed throat plate next to it as an aid for orientation so that the feed dog can be screwed on straight. 3. Tighten the screws (3). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 47: Moving The Feed Dog Carrier

    5. Loosen the screw (5). 6. Align the feed dog with the center of the cutout in the throat plate. 7. Tighten the shaft (3) with the adjusting rings (1) and (2) and tighten the screws. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 48 (8) by 2 screws that are arranged one behind the other. 13. Align the lever on the step motor with the marking. 14. To set the gear to position 0, turn the adjusting frame (7) so that the plates are parallel. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 49: Setting The Feed Dog Movement

    The feed dog moves in an elliptical cycle. To align it correctly, the feed movement, the stroke, and the stroke movement of the feed dog all have to be set. Order Check the position of the feed dog first ( p. 43). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 50: Setting The Feed Movement For The Feed Dog

    3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. 4. Tilt the machine head ( p. 20). 5. Loosen the threaded pin on the pusher eccentric (1). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 51: Setting The Stroke Movement Of The Feed Dog

    Checking the stroke movement of the feed dog To check the stroke movement of the feed dog: 1. Turn the handwheel and check the movement of the feed dog. 2. If necessary, readjust the stroke movement of the feed dog. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 52 7. Tighten the threaded pins (1) on the stroke eccentric (2). 8. Check the stroke movement of the feed dog. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 53: Setting The Height Of The Feed Dog At Top Dead Center

    3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. 4. Turn the handwheel until the feed dog has reached its highest position. 5. Tilt the machine head ( p. 20). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 54: Setting The Compensating Weight

    (1) - Threaded pin (2) - Compensating weight Proper setting The compensating weight (2) should be set such that an inserted hex key is parallel to the base plate at handwheel position 210°. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 55 7. Turn the compensating weight (2) such that the threaded pin (1) is parallel to the base plate. Use the hex key (1) inserted in the threaded pin as a means of orientation. 8. Tighten the threaded pin (1). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 56: Setting Transmission Lever

    (3) - Upper edge (2) - Bolt Fig. 34: Setting transmission lever (2) ④ ⑤ (4) - Marking (5) - Marking The lever (1) transmits the movement of the feed shaft to the needle bar linkage. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 57 3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. 4. Tilt the machine head ( p. 20). 5. Loosen the threaded pin (6) on the lower transmission lever. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 58 (7) - Screw 6. Loosen the screw (7) on the upper transmission lever. 7. Set the lever (1) to the specified dimension. 8. Tighten the threaded pin (6). 9. Tighten the screw (7). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 59: Needle Bar Linkage

    To check the lateral alignment of the needle bar linkage: 1. Insert the new needle. 2. Turn the handwheel to move the needle bar down. 3. Check the lateral position of the needle in the needle hole. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 60 8. Align the thread lever sideways so that the play of the pull rod (3) on the crosshead is the same on both sides. 9. Tighten the threaded pins (4). Important 10. Check and, if necessary, correct the distance of the hook tip to the needle. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 61: Aligning The Needle Bar Linkage In The Sewing Direction

    To do so, set markings (1) and (2) such that they line up. 3. Turn the handwheel to move the needle bar down. 4. Check the lateral position of the needle in the needle hole. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 62 5. Open the hook cover ( p. 27). 6. Align the needle bar linkage (4) so that the needle (5) enters the needle hole precisely in the center. 7. Tighten the screw (3). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 63: Hook, Loop Stroke And Needle Bar Height

    1. Lock the machine in place at securing position I ( p. 18). 2. Set the stitch length to 0. To do so, set markings (1) and (2) such that they line up. 3. Open the hook cover ( p. 27). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 64 4. Tighten the threaded pins (6) for the clamping ring (5). 5. Remove the lock ( p. 18). 6. Check the position of the needle guard ( p. 66). 7. Check the timing of cutting by the thread cutter. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 65: Setting The Height Of The Needle Bar

    • Damage to the hook tip • Jamming of the needle thread between the needle and the needle guard • Missing stitches • Thread breaking • Needle breakage Cover • Remove the head cover ( p. 23). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 66 3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. 4. Set the stitch length to 0. 5. Loosen the fastening screw (3) of the needle bar (4). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 67 When doing so, take care not to twist the needle (5) to the side. The groove MUST face toward the hook. 8. Tighten the fastening screw (3) of the needle bar (4). Important 9. Check the position of the needle guard ( p. 66). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 68: Setting The Needle Guard

    The needle guard pushes the needle away just enough for it to not be touched by the hook tip in the loop stroke position. The machine is locked in place at securing position 1 ( p. 18). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 69 (3) far away enough so that it cannot be touched by the hook tip: • for pushing away more: Turn screw (1) counterclockwise • for pushing away less: Turn screw (1) clockwise Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 70: Setting The Distance Between Hook Tip And Needle

    Fig. 50: Setting the distance between hook tip and needle (1) ① (1) - Screw Fig. 51: Setting the distance between hook tip and needle (2) ② ③ ④ max. 0.1 mm (2) - Needle (4) - Hook tip (3) - Needle guard Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 71 10. Loosen the screws on the clamping ring (5). 11. Shift the hook support laterally. 12. Tighten both screws (1). 13. Set the loop stroke ( p. 61). 14. Tighten the screws on the clamping ring (5). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 72: Bobbin Case Lifter

    The needle thread slides through unobstructed between the nose of the bobbin case (1) and the slot in the throat plate (2). Turn the handwheel and check if the bobbin case lifter opens the bobbin case wide enough. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 73 9. Set the bobbin case lifter (6) so that the gap between the nose of the bobbin case (1) and the slot in the throat plate (2) is just large enough to allow the needle thread to slip through without a problem. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 74 The middle part of the hook must not swing back and forth, hitting the slot in the throat plate (2). 11. Tighten the threaded pin (3). 12. Close the cover (4). 13. Tighten the screw (5). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 75: Setting The Timing For Lifting

    5. Use the hex key to turn the control cam (3) so that the bobbin case lifter opens at the correct point in time. 6. Tighten the threaded pin (4). 7. Insert the plug (1) into the opening. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 76: Sewing Feet

    When the multi-position cylinder is pressed and the handwheel is turned, the strokes of feeding foot and presser foot (1)/(2) must be at the same height. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 77: Setting The Stroke Movement For The Feeding Foot

    • the timing of the feed dog stroke movement must be set correctly ( p. 48) Fig. 58: Setting the stroke movement of the feeding foot (1) ① ② (1) - Feeding foot (2) - Needle Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 78 The stroke eccentric (3) must not be moved axially. 5. Shift the stroke eccentric (3) accordingly. 6. Tighten the 2 screws on the stroke eccentric (3). 7. Check the stroke movement of the feeding foot (1). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 79: Setting The Sewing Foot Pressure

    • Increase the sewing foot pressure: Turn the rotary knob (2) clockwise • Reduce the sewing foot pressure: Turn the rotary knob (2) counter- clockwise 3. Assemble the blocking element (1) again using a Phillips head screwdriver. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 80: Sewing Foot Lift

    Fig. 61: Setting the sewing foot lift mechanically (1) ① ② ① ② (1) - Lifter lever (2) - Spring guide Fig. 62: Setting the sewing foot lift mechanically (2) ③ (3) - Lifter shaft Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 81 (4) - Electrical and pneumatic unit (6) - Adjusting ring (5) - Lifter block To set the mechanical sewing foot lift: Tightening the lifter shaft 1. Switch off the machine. 2. Unplug the power plug. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 82: Setting The Height Of The Mechanically Raised Sewing Feet

    (1) - Lever Proper setting The sewing feet are locked with the lever (1) in the raised position in order to, for instance, change the sewing feet or run the machine without sewing material. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 83 (1) down ( Operating Instructions). 5. Place the distance piece (10 mm) under the sewing feet. Fig. 65: Setting the height of the mechanically raised sewing feet (2) ③ ② (2) - Eccentric washer (3) - Lever Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 84: Setting The Height Of The Pneumatically Raised Sewing Feet

    Fig. 66: Setting the height of the pneumatically raised sewing feet (1) ② ① (1) - Adjusting screw (2) - Counternut Fig. 67: Setting the height of the pneumatically raised sewing feet (2) ③ (3) - Lever Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 85 • To raise the sewing feet higher: Turn the adjusting screw (1) clockwise • To raise the sewing feet to a lesser height: Turn the adjusting screw (1) counterclockwise 6. Tighten the counternut (2). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 86: Thread-Guiding Parts

    2. Thread the needle and hook threads ( Operating Instructions). 3. Insert the sewing material. 4. Start sewing briefly. 5. Slowly turn the handwheel while observing how tightly the needle thread is guided around the hook. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 87: Setting The Needle Thread Tension Spring

    Spring tension The spring tension should be lower than the needle thread tension. Important The setting for the thread tension spring must be varied according to the sewing material and the required sewing result. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 88 • increased needle thread tension: Turn the tension disk (2) counterclockwise • reduced needle thread tension: Turn the tension disk (2) clockwise 3. Tighten the screw (3) without changing the positions of stop collar (4) and tension disk (2). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 89: Repairing The Tensioning Plate

    ALWAYS place the circuit board on a grounded and statically discharged pad with the side housing the components facing up ( p. 100). Always wear anti-static wrist straps when handling circuit boards. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 90 To replace the thread force sensor (1): 1. Order a new thread force sensor (1) and a new circuit board (2) from Dürkopp Adler. 2. Switch off the machine. 3. Unplug the power plug. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 91 9. Return the old thread force sensor (1) and the old circuit board (2) to Dürkopp Adler. The test results of the new thread force sensor (1) and the new circuit board (2) are recorded on a certificate that will be included with the equipment. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 92: Short Thread Cutter

    Make sure the control cam abuts on the clamping ring and the label on the control cam can be read. If the label on the control cam is upside down, the control cam has been installed incorrectly. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 93: Locking Latch For The Thread-Pulling Knife

    To check the distance between locking latch and locking pin: 1. Switch off the machine. 2. Unplug the power plug. Important 3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 94: Setting The Thread-Pulling Knife

    Damage to the machine. Make sure the machine is switched off before checking and setting the thread-pulling knife. Do not switch the machine on and do not start sewing unless the thread-pulling knife has been installed. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 95 (1) - Thread-pulling knife (3) - Thread-pulling knife carrier (2) - Marking Fig. 76: Setting the thread-pulling knife (2) ⑥ ④ ⑤ (4) - Clamping ring (6) - Roller (5) - Control cam Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 96 (5). 7. Check the distance between control cam (5) and roller (6). 8. If necessary, readjust the distance between control cam (5) and roller (6). Fig. 77: Setting the thread-pulling knife (3) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 97 15. Loosen the 4 screws on the clamping ring (4) and push the clamping ring as far as it will go and against the control cam (5). 16. Re-tighten the 4 screws on the clamping ring (4). 17. Check the loop stroke. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 98: Setting The Counter Blade

    4. Open the hook cover ( p. 27). 5. Turn the handwheel until the thread-pulling knife (1) can be swung out after the latch is triggered. 6. Tilt the machine head ( p. 20). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 99 ④ ① ⑥ ⑤ (1) - Thread-pulling knife (5) - Counter blade (4) - Screw (6) - Marking To set the counter blade: 1. Switch off the machine. 2. Unplug the power plug. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 100: Setting The Cutoff Position

    3. Also make sure that the uninterrupted power supply (UPS) and the machine are switched off and powered off, respectively. 4. Turn the handwheel to the 0° position. 5. Disengage the locking latch. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 101 8. Push the control cam (4) as far as it will go (clamping ring) and turn it until it makes contact with roller (3). 9. Tighten the 2 screws on the control cam (4) at this position. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 102: Electrostatic Discharge (Esd)

    We recommend using a conductive foam pad rather than the protective sleeve of the circuit board itself. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 103: Potentiometer In The Machine Arm

    Fig. 84: Basic setting without control panel V810/V820 (2) ② ① (1) - Circuit board (2) - Plug Cover • Remove the arm cover ( p. 21). • Remove the rear cover ( p. 24). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 104 Fig. 86: Basic setting without control panel V810/V820 (1) ⑤ ⑥ (5) - Screw (6) - Potentiometer 6. If the values do not fall into the appropriate range, correct the setting of the potentiometer (6). 7. Loosen the screw (5). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 105: Basic Setting With Control Panel V810 Or V820

    1. Loosen the screw (1) on the potentiometer (2). 2. Keep the P button pressed down and switch on the machine. 3. Switch to the Technician level on the control panel. 4. Select the F-188 parameter. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 106 (e. g. 2860) are displayed. 6. Turn the potentiometer (2) until the Speedomat level 07 and the associated maximum speed of 3,800 rpm/3,400 rpm are displayed. 7. Tighten the screw (1). 8. Check the new setting. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 107: Connections Of The Circuit Board

    Valve stroke position 1 (HP 3) Valve foot lift (FL) Valve blow remaining thread monitor (RFW) clear Valve needle cooling (NK) Valve lift thread tension (FS) Speedomat Push buttons Light barrier edge measuring Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 108 X22.6 +24-40V X22.7 +24-40V X22.8 0V power Hook thread monitor Oil level indicator Soldered jumper closed = LED V4 in the push button panel open = LED V1 in the tensioning plate (default) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 109: Setting The Friction Clutch

    5. Loosen the screw (3). 6. Set the friction clutch (1) by turning: • Increase the torque: turn clockwise towards + • Reduce the torque: turn counterclockwise towards - 7. Tighten the screw (3). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 110 Setting the friction clutch Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 111: Programming

    Not all functions are available to all users ( p. 109). 23.1.1 Security levels (0-2) The software of the 550-867 comes standard with 3 security levels: • Security level 0 = Operator • Security level 1 = Supervisor • Security level 2 = Product Manager/Technician To avoid confusion, all groups of people working with the machine are referred to as user in these instructions.
  • Page 112  The factory setting does not allow for the option to assign every security level to every user. For instance, it is not possible to allow a user with security level 0 to access the Check display, which provides access to all essential settings. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 113: Start Screen - Preparing The Machine For Operation

    1. Use the hand scanner to scan the needle thread barcode below the needle thread cone. 2. Confirm with OK.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 114 5. Push the right hook cover slightly to the right. 6. If necessary, turn the bobbin until you can read the bobbin number. 7. Type in the bobbin number. 8. Confirm with  You can now log in ( p. 118). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 115 2. If necessary, align the bobbin such that the bobbin barcode can be scanned completely.  Once the bobbin barcode has been scanned successfully, the Hand scanner display will disappear. You can now log in ( p. 118). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 116: Main Screen

    The main screen for a user with security level 0 looks like this: Fig. 96: Main screen (1) The main screen for a user with security level 1 looks like this: Fig. 97: Main screen (2) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 117 0, 1 and 2 Reset Delete bobbin Delete the bobbin in the system  p. 216 0, 1 and 2 Exit program  p. 228 Exit Shut down PC 0, 1 and 2 Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 118: Register Screen

    This is the register screen for a user with security level 2: Fig. 100: Register screen (2) To open the register screen: 1. Tap the Access button on the main screen.  The display switches to the register screen. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 119: Recurring Elements

    A tap on these white input fields opens an input window. Once entered, the new value appears in the white input field. The arrow in the first column of a list indicates which line/ file has been selected. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 120: Input Window

    All functions that are not available to the logged-in user on account of their access rights are displayed semi-transparent. These functions cannot be selected. All functions that are not available to the logged-in user on account of their access rights are displayed in full color. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 121: Logging In With The Hand Scanner

    The display switches to: Fig. 103: Logging in with the hand scanner (2) Information If pressing the access button too briefly, you will start the login procedure for the fingerprint scanner rather than the hand scanner. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 122: Logging In Via Software

    Fig. 104: Logging in via software (1) To log in manually via software: 1. Press the Access button on the main screen.  The display switches to the register screen: Fig. 105: Logging in via software (2) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 123 4. Enter the desired name. 5. Confirm with OK. 6. Tap the Password input field.  An input window appears. 7. Enter the desired password. 8. Confirm with OK.  You are now logged in. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 124: Logging In Using The Fingerprint Scanner

     The control panel shows a notice indicating that the fingerprint scanner (3) is active. Information If pressing the access button too long, you will start the login procedure for the hand scanner rather than the fingerprint scanner. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 125: Managing Users

    23.3 Managing users Product managers with security level 2 can manage all users. They have the following options: • Display users • Store individual user images • Create new users • Delete users Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 126: Opening The User Database

    2. Open the user database ( p. 124). 3. Select the user whose access barcode you wish to print. 4. Tap the Print BC button.  The access barcode is printed out again. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 127: Opening The Fingerprint Database

    To store an image for a created user: 1. Log in with security level 2 ( p. 118). 2. Open the register screen ( p. 116). 3. Tap the Show users button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 128 5. Select the desired user photo file. 6. Tap the Open button.  The user image is loaded. From now on, the user image will appear on the main screen and the register screen as well as during sewing. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 129: Creating A New User

    1. Log in with security level 2 ( p. 118). 2. Open the register screen ( p. 116). 3. Tap the New button.  The display switches to: Fig. 113: Creating a new user (1) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 130 To create a new user using fingerprint detection: 1. Log in with security level 2. 2. Open the register screen ( p. 116). 3. Tap the New button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 131 The fingerprint must be immediately linked to a user profile as it cannot be added later once the user has been set up. 7. Tap the FingerPrnt button.  The display switches to: Fig. 115: Creating a new user (3) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 132 A LONG press on the access button until the button flashes and lights up permanently will start the login procedure using the hand scanner.  The display switches to: Fig. 117: Creating a new user (5) 10. Confirm with OK. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 133 Fig. 119: Creating a new user (7) Information If the fingerprint is not detected at all or only in part, the following error message will be displayed: Fig. 120: Creating a new user (8) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 134 Fig. 121: Creating a new user (9) 16. Confirm with OK.  An Identity number will appear automatically in the input field of the same name. Fig. 122: Creating a new user (10) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 135: Deleting Users

    4. Select the user you wish to delete.  The arrow in the first column on the left indicates which user is currently selected. 5. Tap the Delete user button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 136: Deleting The Fingerprint Database

    2. Open the register screen ( p. 116). 3. Tap the Delete button.  The display switches to: Fig. 125: Deleting the fingerprint database (1) 4. Tap the FP Init. button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 137: Seam Record Sets

    Change / re-define the threads to be used for several seam-records seam record sets  p. 157 Export seam record Export individual seam record sets  p. 158 Import seam record Import individual seam record sets  p. 159 Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 138: Opening The Seam Record Sets Display

    Fig. 127: Opening the Seam record sets display (1) 2. Tap the Seam record sets button on the main screen.  The display switches to: Fig. 128: Opening the Seam record sets display (2) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 139: Creating A New Seam Record Set

    Fig. 130: Creating a new seam record set (2) 4. Tap the Seam par. rec. ID input field.  An input window appears. 5. Enter the seam record set ID. 6. Confirm with Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 140  The display switches to ( p. 139): Fig. 132: Creating a new seam record set (4) The new seam record set has been created with preset values and can now be adapted. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 141: Editing A Seam Record Set (Edit Seam Parameter Record)

    Select if a single or double end bartack or no end bartack will be created for the current seam section  p. 150 et sqq Tack STL Stitch length of the start and end bartack  p. 151 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 142 2. Open the Seam record sets display ( p. 136).  The display switches to: Fig. 133: Opening the Seam record set display (1) 3. Tap the Edit seam parameter record button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 143 7. Confirm with OK.  The following display appears: Fig. 135: Opening the Seam record set display (3) Here, you can edit all settings of a seam record set. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 144 Fig. 137: Defining a free seam section 3. Tap the SAB button.  The checkmark on the SAB button turns off, and the seam section is no longer displayed as a documented seam section. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 145 To set the desired stitch length: 1. Open the Seam record set display ( p. 140). 2. Tap the Stitch length input field.  An input window appears. 3. Enter the desired stitch length (mm/10). 4. Confirm with Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 146 3. Enter the desired lowest thread tension (cN). 4. Confirm with 5. Tap the Thread tension max. input field.  An input window appears. 6. Enter the desired highest thread tension (cN). 7. Confirm with Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 147 To set the desired stroke: 1. Open the Seam record set display ( p. 140). 2. Tap the Stroke input field.  An input window appears. 3. Enter the desired stroke. 4. Confirm with Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 148 1. Open the Seam record set display ( p. 140). 2. Tap the Notch button.  The checkmark confirms the selection. 3. Tap the Notch input field. 4. Enter the desired number of stitches for which notch detection will be deactivated. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 149 To set the length of the documented seam section: 1. Open the Seam record set display ( p. 140). 2. Tap the Total length input field.  An input window appears. 3. Enter the desired length (mm). 4. Confirm with Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 150 This function is only available in a documented seam section. Another option is to link a label script file to the seam record set that contains all information about the end label ( p. 230). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 151 5. To bring up and view the settings, tap the Edit button. Information If a label script file is linked to a seam record set, all other settings regard- ing the end label will be overwritten by the information stored in the file. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 152 To set a single start/end bartack: 1. Open the Seam record set display ( p. 140). 2. Tap the single button below the heading Start/end tack. 3. Enter the desired number of stitches. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 153 1. Open the Seam record set display ( p. 140). 2. Select Sew label on.  If the checkmark is set, the function Sew label on is enabled.  If the checkmark is not set, the function Sew label on is disabled. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 154  If the checkmark is set, the sewing foot will be lifted at a sewing stop.  If the checkmark is not set, the sewing foot will not be lifted at a sew- ing stop. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 155 1. Open the Seam record set display ( p. 140). 2. Select the seam section you wish to delete. 3. Tap the Delete button.  The display switches to a confirmation prompt. 4. Confirm with OK. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 156: Copying A Seam Record Set

     An input window appears. 5. Enter the ID of the seam record set you wish to copy. 6. Confirm with OK.  The display switches to Enter ID and name of new seam record set: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 157: Deleting A Seam Record Set

    To delete a seam record set: 1. Log in with security level 1 or 2 ( p. 118). 2. Open the Seam record sets display ( p. 136).  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 158 5. Enter the ID of the seam record set you wish to delete. 6. Confirm with  The display switches to a 2 confirmation prompt. 7. Confirm with OK.  The seam record set has been deleted successfully. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 159: Changing The Thread (Change Thread In Seam Records)

    3. Tap the Change thread in seam records button.  The display switches to: Fig. 145: Changing the thread (Change thread in seam records) (2) 4. Scan the needle thread barcode on the needle thread reel. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 160: Exporting A Seam Record Set

    (e.g. from 980 to 990). 23.4.7 Exporting a seam record set Seam record sets can be exported individually from a class 550-867 machine and imported to another class 550-867 machine. To export individual seam record sets: 1. Log in with security level 1 or 2 ( p. 118).

  • Page 161: Importing A Seam Record Set

    Programming 23.4.8 Importing a seam record set Seam record sets can be exported individually from a class 550-867 machine and imported to another class 550-867 machine. To import individual seam record sets: 1. Log in with security level 1 or 2 ( p. 118).

  • Page 162: Opening The Protocol Database

    1. Log in with security level 1 or 2 ( p. 118). 2. Open the Database display ( p. 159). 3. Tap the File button.  The display switches to: Fig. 149: Opening the protocol database (1) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 163: Printing A Protocol File

    3. Select the desired protocol file. 4. Tap the Copy button. Information The copy of the protocol file will be stored in the same location as the automatic backup copies of the entire protocol database ( p. 219). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 164: Error Codes (Help)

    2. Open the Database display ( p. 159). 3. Select the desired protocol file. 4. Tap the Lab. Copy button.  The display switches to: Fig. 151: Printing a copy of an end label (Lab. Copy) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 165: Thread Tension (Thr. Tens.)

    1. Log in with security level 1 or 2 ( p. 118). 2. Open the Database display ( p. 159). 3. Select the desired protocol file. 4. Tap the Thr. tens. button.  The display switches to: Fig. 152: Thread tension (Thr. tens.) (2) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 166: Check

    Set batch mode  p. 176  p. 205 Scan multi barcodes  p. 176 Set values Change security levels  p. 110 Thread database  p. 220 Create a new thread  p. 221 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 167 Check scanner  p. 190 Check the sewing motor  p. 191 Check thread tension  p. 192 Create teach-in file  p. 223 Check software version  p. 193 Uninterrupted power supply (UPS)  p. 194 Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 168: Opening The Checks Display

    These settings (delivery state) are also included as a backup copy. The backup software used by Dürkopp Adler is the application Acronis ® Backup & Recovery ®; see http://www.acronis.de. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 169 5. Select the storage location. 6. Confirm with OK.  The system backup is saved to the desired storage location. Information This function is useful if you want to set up multiple machines with the same settings. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 170: Restoring Data (Restore System)

    1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the Restore system button.  The display switches to: Fig. 157: Restoring data (Restore system) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 171: Creating A Backup Of The Protocol Database (Backup Protoc. Db)

    To create and print a special label: 1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the Print BC label button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 172: Data Transfer

    Copying Dump Files This function is used to copy all dump files. To copy dump files: 1. To copy dump files, proceed as explained for the creation of a system backup ( p. 166). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 173: Displaying Connections

    2. If necessary, create a backup of the protocol database ( p. 169). 3. Open the Checks display ( p. 166). 4. Tap the Reduce protoc. DB button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 174: Setup

    Stored under buttons Barcodes, Label and Path+netw. are additional setting options for the barcodes, the end label and the storage paths of the control panel. Only users with security level 2 can open the Setup display and change settings. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 175 1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the Setup button.  The display switches to: Fig. 161: Opening the Setup display Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 176 Assign a name for the manufacturer Manufacturer Assign a name/number for the machine Machine No. Delimiter for: Define a delimiter separating the individual information of ASCI protocol the stored data records (e. g. - or I) file Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 177 (Stitch length 6 mm or 9 mm) Defines the length of the short stitch for the short thread cutter St. length thread (approx. 1.0-1.5 mm; the airier the material, the longer the short cutter stitch needs to be) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 178 For printing the protocol data of the protocol database or Protocol printer any sewn piece (can be connected as an option) Allows for repeated sewing after a single scan.  p. 205 With batch mode Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 179 Regular check of the step motor / the thread force sensor Calibration control Visualization of the thread tension during the sewing Thread tension process graphics Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 180 All multi barcodes that can be used are recorded in a text file (Multibarcodes.txt), which is stored in the directory “System.DB”. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 181 Tap the arrows on the right next to the buttons to open a selection menu. Value Function Hand scanner Select the hand scanner used Thread scanner Select the thread scanner used Seam scanner Select the seam scanner used Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 182 • System database • Automatic copy of the protocol database You can also use the display to set the interval at which the protocol database will be backed up automatically ( p. 219). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 183: Opening The Thread Database (Threads)

    1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the DB print button.  The protocol database is printed. Information The protocol database is always printed out in full. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 184: Opening The Seam Database (Show Db)

    The bobbin database contains the information about all bobbin that are registered and can be used with the machine. Information The bobbins can be deleted here or on the main screen ( p. 216). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 185: Needle Database (Needle Db)

    This check and any necessary change will be documented in the needle database. Information If the function Needle control is deactivated on the Setup display, the Needle DB button will be displayed semi-transparent. It will then not be possible to open the needle database. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 186 1. Open the needle database ( p. 183). 2. Tap the Checked button.  The display switches to: Fig. 169: Scheduling a needle check 3. Check the needle. 4. Enter the date of the next check. 5. Confirm with OK. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 187: Calibrating The Step Motor (Sm-Cali)

    To open the step motor calibration database: 1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the SM-Cali button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 188: Opening The Calibration Database (T.tens.-Cali)

    To open the calibration database of the thread tension sensor: 1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the T.Tens.-Cali button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 189: Calibrating The Stitch Length (Sm)

    1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the SM button.  The display switches to: Fig. 173: Opening the Check SM display Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 190 4. Place the strip of paper (1) under the sewing foot. 5. Tap the Check 2 mm button. 6. Press the pedal to start the sewing process ( Operating Instructions).  The machine sews along a preset path. 7. Measure the stitch length. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 191: Checking Input And Output (I/O)

    To open the Input + Output display: 1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the I/O button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 192: Checking The Scanners (Scanner)

    1. Log in with security level 2 ( p. 118). 2. Open the Checks display ( p. 166). 3. Tap the Scanner button.  The display switches to: Fig. 177: Checking the scanners (Scanner) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 193: Checking The Sewing Motor (Sew. Motor)

    3. Tap the Sew. Motor button.  The display switches to: Fig. 178: Checking the sewing motor (Sew. Motor) 4. Change the desired settings. 5. Tap the Send button.  A seam is released. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 194: Thread Tension (Thread Tens.)

    To load a Teach-In for Thread Tension file: 1. Log in with security level 2 ( p. 118). 2. Open the display Checking thread tension monitor ( p. 192). 3. Tap the T.Tens.File button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 195 1. Log in with security level 2. 2. Open the display Checking thread tension monitor ( p. 192). 3. Tap the Settings button.  The display switches to: Fig. 181: Checking the software version Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 196: Uninterrupted Power Supply (Ups)

    Check the condition of the battery on a regular basis. When the Replace Battery light comes on, replace the old battery with a new one of the same quality. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 197: Protocol Printer

    • Zebra GK420t (ZPL): a protocol printer driver detected and installed by the Windows operating system itself. • Zebra GK420t: the driver required by the protocol printer and installed by the installation program. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 198 1. To switch to the Windows user interface, • press the Windows button • Exit program ( p. 228) 2. Open Windows Explorer. 3. Open the folder C/Windows 7 Drivers 550-867/DA Driver/ Zebra 2.7.03.16 Printer Drivers Windows 7. 4. Double-tap thePrnInst.exe file.  The display switches to: Fig.
  • Page 199 9. Tap the Next button. 10. To uninstall the barcode printer driver, continue to follow the menu prompts. Information You can also use the folder C/Windows 7 Drivers 550-867/DRIVER DELETER to delete the barcode printer driver. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 200: Calibrating The End Label Printer

    Barcode of the hook Barcode on the hook thread reel (optional). thread reel Barcode on printed Barcode on the end label by means of which the production label data can be traced back at any time Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 201: Opening The Barcodes Display

    0 = the digit of the barcode will not be read 1 = the digit of the barcode will be read All important information must be stored in places that are defined as 1. Fig. 189: Opening the Barcodes display (2) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 202 The designation must be found as specified at the defined place in the barcode parts primary of the 1 and 3 piece to be sewn. All 3 IDs ID.- part 3 must be different. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 203: Changing The Barcode Type

    2. Open the Setup display ( p. 173). 3. Open the Barcodes display ( p. 199). 4. Tap the Primary barcode type input field.  A drop-down menu opens. 5. Select the desired barcode type. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 204: Defining A Barcode

    2-4 digits) Left seat cover (piece 1 and piece 2 Mask must have the same left/right code) left/ right Scan two multi barcodes at the Qty Multiple beginning of the sewing process barcodes Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 205: Saving A Barcode Profile

    5. Select the desired barcode profile name. 6. Tap Save to confirm.  The barcode profile is stored on the hard drive of the control panel and can be loaded at any time ( p. 213). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 206: Loading A Barcode Profile

     The display switches to: Fig. 192: Loading barcode 5. Select the desired barcode profile name. 6. Confirm with Open.  The settings stored in the barcode profile are now the current settings. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 207: Setting Batch Mode

    To set multi barcodes: 1. Log in with security level 2 ( p. 118). 2. Open the Setup display ( p. 173). 3. Open the Barcodes display ( p. 199).  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 208: Preparing The End Label (Label)

    You can use the button Define extended label printing to add additional information to the end label. You can use the software or the additional program Label Creator to create the end label ( p. 230). Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 209: Opening The End Label Display

    • Barcode label text 2 • Barcode label text 3 • Barcode label text left • Barcode label text right  An input window appears. 4. Enter the desired text. 5. Confirm with Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 210: Positioning The Text On The End Label

    Defining the format of the end label You can specify in which format and with which orientation the end label will be printed. Fig. 196: Defining the format of the end label (1) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 211: Positioning The End Label Barcode

    To position the barcode on the end label: 1. Log in with security level 2 ( p. 118). 2. Open the End label display ( p. 207). 3. Tap the Pos.BC X input field.  An input window opens. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 212: Defining The Font Size

    3. Tap the Barcode on printed label type input field.  A drop-down menu opens. 4. Select the desired end label barcode type. Information To view the barcode, tap the Test button. The end label is printed out once. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 213: Defining The Content Of The End Label Barcode

    Number of days a year 3 digits. E.g.: February 20 = 051 Current hour 2 digits. E.g.: 08:52:13 = 08 Current minute 2 digits. E.g.: 08:52:13 = 52 Current second 2 digits. E.g.: 08:52:13 = 13 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 214 Left or right seat 0/1/2 Seam record code Year 1 digit. E.g.: 2017 = 7 Part I primary barcode Part II primary barcode R2-R8 Resident counter V1...3 Machine number from backwards CD, CE Digits from file Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 215: Saving An End Label

    To load an end label profile: 1. Log in with security level 2 ( p. 118). 2. Open the End label display ( p. 207). 3. Tap the Load button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 216: Defining Extended Label Printing

    1. Log in with security level 2 ( p. 118). 2. Open the Setup display ( p. 173). 3. Tap the Label button. 4. Tap the Define extended label printing button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 217 Machine number/name Needle thread barcode Hook thread barcode Day counter Day counter 3 digits (001-999) Day counter 4 digits Day counter 3 digits Current error code Seam record name Seam record code Date Time Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 218: Deleting A Bobbin

    • a bobbin is supposed to be filled with a thread other than the one used previously Fig. 202: Deleting a bobbin (1) Bobbins can be deleted directly from the main screen or in the bobbin database ( p. 182). Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 219 Fig. 205: Deleting a bobbin (4) Important If the remaining thread monitor has detected that the bobbin is almost empty, remove the remaining thread from the bobbin before winding on a new thread. 5. Confirm with OK. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 220: Storage Locations And Automatic Backups (Path+Netw.)

    2. Open the Setup display ( p. 173). 3. Tap the Path+netw. button.  The display switches to: Fig. 206: Path + network (1) 4. Tap the desired Change path button.  The display switches to, for instance: Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 221: Setting An Automatic Backup Of The Protocol Database

    1. Log in with security level 2 ( p. 118). 2. Open the Setup display ( p. 173). 3. Tap the Path+netw. button.  The display switches to: Fig. 208: Setting a copy of the protocol file Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 222: Thread Database

    Fig. 209: Thread database The thread database allows you to • create a new needle and/or hook thread, • change a needle and/or hook thread or • delete a needle and/or hook thread Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 223: Creating A New Thread

    4. Register a new thread barcode by • scanning • entering 5. To enter the thread barcode, tap the Thread barcode button.  An input window opens. 6. Enter the desired ident. number. 7. Confirm with OK. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 224: Changing A Thread

     The small arrow in the left column marks the currently selected thread. 4. Tap the Change thread button.  The display switches to: Fig. 211: Changing a thread 5. Edit the desired data. 6. Confirm with OK. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 225: Deleting A Thread

    The display Teach-In for Thread Tension is divided into several sections (Step 1-5). The section currently being edited is highlighted in yellow. The sections that have already been completed are highlighted in green. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 226 6. Enter the desired values: • Maximum speed (max. speed rpm) • St. length in 1/10 mm • Stroke 7. Tap the Set Th button.  The value of the needle thread tension is adopted. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 227  The display switches to: Fig. 214: Creating a teach-in file (3)  Step 1 and step 2 are now highlighted in green and yellow, respectively. 15. Tap the Start Sewing button.  The display switches to: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 228 18. For steps 3 and 4, proceed as described for step 2.  The display switches to: Fig. 216: Creating a teach-in file (5)  The currently measured values are listed under steps 2-4. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 229: Restarting The Program (Reset)

     The display switches to: Fig. 218: Restarting the program (Reset) (2)  The program is closed and restarted automatically. Once the program has restarted, the user can log back in and continue working. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 230: Exiting The Program

    Fig. 220: Exiting the program (2) 2. Tap the Yes button.  The program is closed, and the Windows user interface appears.  You can restart the program or shut down the PC. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 231: Logging Out Of The System

     The display switches to: Fig. 223: Logging out of the system (3)  The user has been logged out. Information Users with security level 0 are logged out automatically after 2 minutes of inaction. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 232: Additional Program Label Creator

    Label script files may only be created and linked to seam record sets by qualified specialists with security level 2. We recommend that you use the included keyboard and PC mouse at the control panel to make the entries. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 233: Preparing The End Label (Example)

    Fig. 224: Preparing the end label (example) (1) You can use this program interface to • create a new end label • open and edit/copy the label script file of an existing end label Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 234: Default Settings

     p. 208 Font size Enter the font size in pixels. 30 pixels correspond to a Enter the desired font size of approx. 3 mm on the End label display. value.  p. 210 Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 235: Adjusting The End Label Size

    Distance input field. 6. To specify that each end label is supposed to be cut after being printed by the end label printer, set the checkmark at Option Cutter. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 236: Opening Thetoolbox

    Label Creator. You can use the Toolbox to directly access all important functions necessary to create an end label. Fig. 228: Opening the toolbox (1) Information The Toolbox contains all options available under the menu item Edit.. Fig. 229: Opening the toolbox (2) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 237: Inserting Contents

    The marking always refers to the corner at the top left.  The display switches to the setting options available for the corresponding content. 3. Adjust the content. 4. Tap OK to save. Important Every end label MUST have an end label barcode. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 238: Moving Contents

    3. To move content, click on the blue arrow buttons. Fig. 232: Moving contents (2) 4. Once the content has been positioned correctly, click on the green checkmark.  The display Move component disappears. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 239: Creating A Barcode

    Barcode Type input field. Important Select the same barcode type here that has been set as the hand scanner barcode on the Setup display ( p. 179). Fig. 235: Creating an end label barcode (3) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 240 11. If the barcode is the end label barcode, set a checkmark at Barcode for database part identification. Important You must define 1 barcode on the end label as the end label barcode. Otherwise, an error message will be displayed. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 241: Adding An Additional Barcode

    2. Click the desired position on the end label at which you wish to insert the standard text. The marking always refers to the corner at the top left.  The display Static Text appears: Fig. 236: Creating standard text Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 242: Creating Variable Text

    4. Select the desired option from the drop-down menu in the Information input field. This is the information that will be printed on the end label as variable text. 5. Adjust the desired default settings ( p. 232). 6. Tap OK to save. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 243: Inserting A Graphic

     The display switches to: Fig. 239: Inserting a graphic (2) 4. Select the desired bmp file. 5. Confirm with Open. 6. Adjust the desired default settings ( p. 232). 7. Tap OK to save. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 244: Saving A Label Script File

    • no barcode has been defined as the end label barcode. • more than 1 barcode has been defined as the end label barcode. Information It is advisable to store all label script files in the same storage location. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 245: Printing A Test End Label

    A prerequisite for a successful search is that you can access the storage location of the protocol database from the machine ( p. 218). The search program has been installed on the control panel and can be opened on the Windows user interface. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 246: Performing A Search (Example)

    4. Access the director c:SabSoft and open the additional program SABSearch.  The display switches to: Fig. 242: Performing a search (example) (1) 5. Enter the password ( p. 243).  The display switches to: Fig. 243: Performing a search (example) (2) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 247 9. Confirm with OK.  The display switches to: Fig. 245: Performing a search (example) (4) 10. Set a checkmark at the desired search criterion. 11. Confirm with OK.  The display switches to, for instance: Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 248 14. Confirm with OK.  The display switches to: Fig. 248: Performing a search (example) (7)  This search produced 11 protocol files that document the sewing of the sewing material by a specific user. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 249: Exiting Sabsearch

    Exiting SABSearch Fig. 249: Exiting SABSearch (1) To exit the additional program SABSearch: 1. Click on the Quit button.  The display switches to: Fig. 250: Exiting SABSearch (2) 2. Confirm with Yes. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 250 Programming Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 251: Maintenance

    10 mm when applying pressure in the center with your finger. Pneumatic system Check the water level in the pressure controller.  Clean the filter element.  Check the tightness of the system.  Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 252: Cleaning

    Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Fig. 251: Cleaning (1) ③ ① ② (1) - Throat plate (3) - Remaining thread monitor (2) - Hook Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 253 • the area around the hook (2) • the bobbin case • the thread cutter • the area around the needle • the remaining thread monitor (3) • the area around the winder (4) and the thread-pulling knife (5) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 254: Lubricating

    • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers. Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 255 (2), the red oil level indicator (4) goes out. Important The lamp behind the inspection glass will not go out until the oil has been topped off and the machine was switched off and back on again. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 256: Checking The Hook Lubrication

    Set the hook lubrication carefully; after the setting has been adjusted, it takes a few minutes for the set oil quantity to change during sewing. Fig. 254: Setting the hook lubrication ① (1) - Adjusting screw Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 257 To set the hook lubrication: 1. Set the oil quantity at the adjusting screw (1): • Increase the oil quantity: Turn the adjusting screw (1) counterclockwise • Reduce the oil quantity: Turn the adjusting screw (1) clockwise Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 258: Servicing The Pneumatic System

    2. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure controller (1) down. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 259: Draining The Water Condensation

    2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 260: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 261: Parts List

    Maintenance 24.4 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 262 Maintenance Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 263: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 264: Transporting The Machine

    1. Take the machine out of operation ( p. 261). 2. Assemble the transport safety device in reverse order from setup ( Operating Instructions). 3. Transport the machine upright and in such a way that it cannot tip over. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 265: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 266 Disposal Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 267: Troubleshooting

    Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 27.2 Messages of the software Contact customer service if an error occurs that is not described here. Do not attempt to correct the error yourself. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 268: Information Messages

    Forced thread cutting in a documented seam section EC21500 Wrong error message received from Efka motor EC21600 Wrong hook thread message received from Efka motor EC22000 Forced tacking in a documented seam section Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 269 Check correct end label EC32000 Bobbin with impermissible thread inserted Insert a bobbin with the appropriate thread. EC33000 Printer not ready ECXXXXXACK User confirmed error XXX ECXXXXXCNT User released further processing despite error message XXX Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 270: Editing Error Messages

    Users with security level 1 or 2 will be able to release or cancel the sewing process. To edit an error message: 1. Log in with security level 1 or 2.  The display switches to: Fig. 259: Editing error messages (2) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 271 If an error has occurred, the programmed batch mode, if applicable, will be canceled accordingly. If you wish to start a new sewing process, you need to call the function Sew on the main screen after the sewing process was interrupted. Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 272: Errors In Sewing Process

    Needle thread and hook thread Check threading path have not been threaded correctly Needle breakage Needle thickness is unsuitable for Use recommended needle the sewing material or the thread thickness Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 273: Technical Data

    Special bobbin hole diameter. Depending on configuration: With 3-digit bobbin number With bobbin barcode End label printer: Thermal transfer printer Sewing motor: EFKA DC1550/DA321G with interface connecting to the PC Mains voltage: 190-240 Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 274 Supply pressure: [bar] 8-10 Operating pressure: [bar] Air consumption per work cycle: [NL] approx. 0.7 Length: [mm] 1600 Width: [mm] Height (including PC): [mm] 1550 Total weight: [kg] approx. 194 Power input: [kVA] Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 275: Characteristics

    • End label printer • 15” industrial control panel • Needle and hook thread reel monitoring via proximity switches • Hand scanner • Login system via hand scanner • Reel stand for 6 thread reels Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 276: Technical Features Of The Software

    • Data recording in a database or ASCII file • Different security levels for operator, supervisor and production manager • Data is saved even in the event of a power outage thanks to a UPS (uninterrupted power supply) Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 277: Data Recording

    • Stitch count • Seam record set name • Machine number • Manufacturer code • Time for this cycle • Error code • Cycle number • Thread tension single stitch data • Daily part no. Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 278 Technical data Service Instructions 550-867 - 00.0 - 12/2017...

  • Page 279: Appendix

    Appendix 29 Appendix Fig. 261: Wiring diagram (1) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 280 Appendix Fig. 262: Wiring diagram (2) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 281 Appendix Fig. 263: Wiring diagram (3) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 282 Appendix Fig. 264: Wiring diagram (4) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 283 Appendix Fig. 265: Wiring diagram (5) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 284 Appendix Fig. 266: Wiring diagram (6) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 285 Appendix Fig. 267: Wiring diagram (7) " " Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 286 Appendix Fig. 268: Wiring diagram (8) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 287 Appendix Fig. 269: Wiring diagram (9) Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 288 Appendix Service Instructions 550-867 - 00.0 - 12/2017...
  • Page 290 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

Table of Contents