Dürkopp Adler 567 Operating Instructions Manual
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Dürkopp Adler 567 Operating Instructions Manual

Dürkopp Adler 567 Operating Instructions Manual

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  • Page 1 Operating Manual...
  • Page 2 All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the written approval in advance of Dürkopp Adler AG. Copyright © Dürkopp Adler AG – 2015...

  • Page 3: Table Of Contents

    Cleaning the motor fan sieve............... 41 Checking the oil level ................42 6.2.1 Lubrication of the upper part of the machine ........42 6.2.2 Hook lubrication................... 43 Checking the pneumatic system ............44 Repairs ....................46 Operating manual 567 Version 01.0 - 01/2015...
  • Page 4 Setting the operating pressure ............63 7.13 Lubrication ................... 64 7.13.1 Lubrication of the upper part of the machine ........64 7.13.2 Hook lubrication................... 66 7.14 Sewing test ..................67 Disposal....................69 Appendix ..................... 71 Operating manual 567 Version 01.0 - 01/2015...

  • Page 5: About This Manual

    The manufacturer cannot be held liable for any damage due to: • Failure to observe the manuals • Improper use • Unauthorized modifications to the machine • The deployment of untrained personnel • Damage during transport • Using spare parts not approved Operating manual 567 Version 01.0 - 01/2015...

  • Page 6: Used Symbols

    Here, you must take special care when performing a step of action. Information Additional information, e. g. about alternative operating options. Sequence Indicates which work you have to perform before or after a setting. References  A reference to another text passage follows. Operating manual 567 Version 01.0 - 01/2015...

  • Page 7: Safety Instructions

    For the following work, the machine must be disconnected from the power supply using the main switch or by disconnecting the power plug: • Threading • Replacing the needle or other sewing tools • Leaving the workplace • Performing maintenance work and repairs Operating manual 567 Version 01.0 - 01/2015...
  • Page 8 Work on live components and equipment is prohibited. Exceptions are defined in the standard DIN VDE 0105. Missing or faulty spare parts could impair safety and damage the machine. Therefore only use original spare parts from the manufac- turer. Operating manual 567 Version 01.0 - 01/2015...

  • Page 9: Signal Words And Symbols Used In Safety Instructions

    Attention: Damage possible. In the case of dangers to personnel, the following symbols indicate the type of hazard: General danger Danger due to electric shock Danger due to sharp objects Danger due to crushing Operating manual 567 Version 01.0 - 01/2015...
  • Page 10 Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a hazard warning looks like for a hazard that could result in material damage if not complied with. Operating manual 567 Version 01.0 - 01/2015...

  • Page 11: Performance Description

    Performance description 3 Performance description 3.1 Features The Dürkopp Adler 567 is a flatbed sewing machine for a double lockstitch. General technical features • Oversize vertical hook (XXL) • Feed: Lower feed, needle feed, and alternating foot-upper feed • Maximum passage with ventilated sewing feet: 20 mm (DC drive...

  • Page 12: Technical Data

    Length/width/height [mm] 690/220/460 Weight/with direct drive [kg] 55/59 Rated voltage [V/Hz] Depends on the drive package Rated voltage on delivery [V/Hz] Depends on the drive package Rated power [kVA] Depends on the drive package Operating manual 567 Version 01.0 - 01/2015...

  • Page 13: Additional Equipment

    Frames MG 55-3 frame set for motor attached to the upper MG55 400424 section, table plate 1060 x 580 m with pedal = standard equipment = optional additional equipment Operating manual 567 Version 01.0 - 01/2015...
  • Page 14 Performance description Operating manual 567 Version 01.0 - 01/2015...

  • Page 15: Device Description

    (5) - Hook (under the needle plate) (6) - Adjusting wheel for the stitch length (7) - Handwheel (8) - Winder for the hook thread (9) - Adjusting wheel for the sewing foot stroke Operating manual 567 Version 01.0 - 01/2015...
  • Page 16 Device description Operating manual 567 Version 01.0 - 01/2015...

  • Page 17: Operating Instructions

    1. Press the main switch (3) down to the "I" position. The indicator lamps (1) and (2) light up. To switch off the power: 1. Press the main switch (3) up to the "0" position. The indicator lamps (1) and (2) go out. Operating manual 567 Version 01.0 - 01/2015...

  • Page 18: Inserting And Replacing The Needle

    Faults when the hook distance is incorrect After inserting a thinner needle: • Faulty stitches • Damage to thread After inserting a thicker needle: • Damage to the hook point • Damage to the needle Operating manual 567 Version 01.0 - 01/2015...
  • Page 19 3. Pull the needle out towards the bottom. 4. Insert the new needle. 5. Important: Align the needle in such a way that the groove (3) faces the hook (4). 6. Tighten the fastening screw (2). Operating manual 567 Version 01.0 - 01/2015...

  • Page 20: Threading In The Needle Thread

    1. Fit the thread reel on the thread reel holder. 2. Insert the thread from the rear to the front through a hole in the guide on the unwinding bracket. Important: The unwinding bracket must be parallel to the thread reel holder. Operating manual 567 Version 01.0 - 01/2015...
  • Page 21 4. Guide the thread clockwise around the pre-tensioner (4). 5. Guide the thread counterclockwise around the additional tensioner (3). 6. Guide the thread clockwise around the main tensioner (2). 7. Pull the thread under the thread tensioning spring (1). Operating manual 567 Version 01.0 - 01/2015...
  • Page 22 13. Insert the thread through the thread guide on the needle bar (9). 14. Insert the thread through the needle eye (10) in such a way that the loose thread end faces the hook. Operating manual 567 Version 01.0 - 01/2015...

  • Page 23: Inserting And Winding On The Hook Thread

    4. Guide the thread counterclockwise around the pre-tensioner (2). 5. Guide the thread to the winder (3). Operating manual 567 Version 01.0 - 01/2015...
  • Page 24 4. Tear off the thread behind the cutter. 5. Insert the full bobbin into the hook ( sect. 5.5 Replacing the hook thread bobbin, p. 23). 6. Repeat the winding-on procedure with an empty bobbin, as described above. Operating manual 567 Version 01.0 - 01/2015...

  • Page 25: Replacing The Hook Thread Bobbin

    4. Guide the hook thread through the slot (4) in the spool housing. 5. Pull the hook thread under the tension spring (3). 6. Guide the hook thread through the slot (1) and tighten up approx. 3 cm. 7. Close the spool housing flap (6). Operating manual 567 Version 01.0 - 01/2015...

  • Page 26: Thread Tension

    Fig. 11: Thread interlacing (1) - Identical needle thread and hook thread tension (2) - Hook thread tension higher than needle thread tension (3) - Needle thread tension higher than hook thread tension Operating manual 567 Version 01.0 - 01/2015...

  • Page 27: Adjusting The Needle Thread Tension

    Short initial thread: 1. Turn the adjusting screw of the pre-tensioner (1) clockwise. Long initial thread: 1. Turn the adjusting screw of the pre-tensioner (1) counterclock- wise. Operating manual 567 Version 01.0 - 01/2015...
  • Page 28 1. Turn the adjusting wheel clockwise. To reduce the tension: 1. Turn the adjusting wheel counterclockwise. Opening the needle thread tension The needle thread tension is opened automatically when the thread is cut. Operating manual 567 Version 01.0 - 01/2015...

  • Page 29: Adjusting The Hook Thread Tension

    The thread regulator determines the needle thread quantity to be guided around the hook. The required thread quantity depends on the thickness of the material to be sewn, thread strength, and stitch length. Larger thread quantity for Operating manual 567 Version 01.0 - 01/2015...
  • Page 30 1. Loosen the screws (1). 2. Move the thread regulator (3): • Lower thread quantity: Turn the thread regulator (3) clockwise • Larger thread quantity: Turn the thread regulator (3) counterclockwise 3. Tighten the screws (1). Operating manual 567 Version 01.0 - 01/2015...

  • Page 31: Ventilating The Sewing Feet

    The sewing feet remain up as long as the foot pedal is pressed back half the way. 1. Press the foot pedal (1) completely back. Thread cutting is activated and the sewing feet are ventilated. Operating manual 567 Version 01.0 - 01/2015...

  • Page 32: To Hold The Sewing Feet In The Upper Position

    To cancel the lock: 1. Press the foot pedal back half the way again. The sewing feet are lowered. The lock is canceled. Operating manual 567 Version 01.0 - 01/2015...

  • Page 33: Setting The Sewing Foot Pressure

    (1) - Adjusting wheel for the sewing foot pressure To increase the sewing foot pressure: 1. Turn the adjusting wheel (1) clockwise. To reduce the sewing foot pressure: 1. Turn the adjusting wheel (1) counterclockwise. Operating manual 567 Version 01.0 - 01/2015...

  • Page 34: Setting The Sewing Foot Stroke

    It is needed for example when sewing over thick- ened seams. The elevated sewing foot stroke always has the maxi- mum stroke height of 9 mm. Operating manual 567 Version 01.0 - 01/2015...
  • Page 35 • To switch off the elevated sewing foot stroke: Release the knee switch (1). The number of stitches is automatically adapted to the sewing foot stroke: If you increase the sewing foot stroke, the number of stitches will be reduced accordingly. Operating manual 567 Version 01.0 - 01/2015...

  • Page 36: Adjusting The Stitch Length

    (1) - Adjusting mark for indicating the stitch length selected (2) - Adjusting wheel for the stitch length To reduce the stitch length: 1. Turn the adjusting wheel (2) clockwise. To increase the stitch length: 1. Turn the adjusting wheel (2) counterclockwise. Operating manual 567 Version 01.0 - 01/2015...

  • Page 37: Keypad On The Machine Arm

    1. Press the key. The function is activated. The LED above the key lights up. Switching a function off: 1. Press the key again. The function is deactivated. The LED does not light up any more. Operating manual 567 Version 01.0 - 01/2015...

  • Page 38: Operating The Control System

    Operating the control system is described in an individual  operating manual. The operating manual can be found in the accessory kit for the control system upon delivery. You can also find the operating manual in the download area at www.duerkopp-adler.com Operating manual 567 Version 01.0 - 01/2015...

  • Page 39: Sewing

    2. Push the material to be sewn into the initial position. Sewing: 1. Press the foot pedal forwards to the pedal position +1: The machine sews. The sewing speed increases the further forward the pedal is pressed. Operating manual 567 Version 01.0 - 01/2015...
  • Page 40 1. Press the foot pedal back completely to the pedal position -2: The machine sews the end strip and the thread cutter cuts the thread. The machine stops, needles and sewing feet are up. 2. Remove the sewn material. Operating manual 567 Version 01.0 - 01/2015...

  • Page 41: Maintenance

    Take care that no particles fly into the oil pan. ATTENTION Malfunctions possible due to machine contamination. Sewing dust and thread remains can impair the operation of the machine. Clean the machine at regular intervals as described in the manual. Operating manual 567 Version 01.0 - 01/2015...
  • Page 42 2. Remove any sewing dust and thread remains using a compressed- air pistol or a brush. ATTENTION Damage to paintwork possible due to solvent-based clean- ers. Solvent-based cleaners damage the paintwork on the machine. Only use solvent-free substances when cleaning the machine. Operating manual 567 Version 01.0 - 01/2015...

  • Page 43: Cleaning The Motor Fan Sieve

    (2) - Motor fan sieve Cleaning steps: 1. Switch off the power supply at the main switch. 2. Remove any sewing dust and thread remains using a compressed- air pistol or a brush. Operating manual 567 Version 01.0 - 01/2015...

  • Page 44: Checking The Oil Level

    Machine damage possible due to incorrect oil level. Too little or too much oil can cause damage to the machine. Make sure that the oil level is always between the minimum and maximum level markings. Operating manual 567 Version 01.0 - 01/2015...

  • Page 45: Hook Lubrication

    2. Check the quantity of oil in the reservoir (2). Important: The oil level must always be between the minimum level marking (3) and the maximum level marking (4). 3. Pour in oil through the refill opening (1) as required: Operating manual 567 Version 01.0 - 01/2015...

  • Page 46: Checking The Pneumatic System

    Machine damage possible due to incorrect pressure. An incorrect pressure can cause damage to the machine. Check the pressure on a daily basis. Have the pressure adjusted by a qualified specialist if the pressure deviates from the reference value. Operating manual 567 Version 01.0 - 01/2015...
  • Page 47 Machine damage possible if there is too much water. Too much water can cause damage to the machine. Check the water level every day and drain condensed water if there is too much water in the water separator. Operating manual 567 Version 01.0 - 01/2015...

  • Page 48: Repairs

    Contacts for repair in the event of damage to the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 E-mail: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating manual 567 Version 01.0 - 01/2015...

  • Page 49: Set-Up Instructions

    (2) - Table plate (7) - Knee switch (3) - Drawer (8) - Control (4) - Frame (9) - Oil pan (5) - Pedal (10) - Thread reel holder (11) - Upper part of the machine Operating manual 567 Version 01.0 - 01/2015...

  • Page 50: Removing The Transport Securing Devices

    All transport securing devices must be removed prior to set-up. 1. Remove the lashing straps and wooden blocks from the machine upper section, the table and the frame. 2. Remove the supporting wedges between the machine arm and needle plate. Operating manual 567 Version 01.0 - 01/2015...

  • Page 51: Fitting The Frame Components

    5. Screw the inner bars (2) tight in such a way that both head sections (1) have the same height. 6. Important: Turn the adjusting screw (7) in such a way that the frame has even contact with the ground. Operating manual 567 Version 01.0 - 01/2015...

  • Page 52: Completing The Table Plate

    7. Insert the upper section support (1) in the hole. 8. Insert the lower hinge parts in the recesses (2) and tighten. 9. Insert the rubber corners in the corner protrusions (6). Operating manual 567 Version 01.0 - 01/2015...

  • Page 53: Fastening The Table Plate To The Frame

    Fig. 33: Fastening the table plate to the frame (1) - Screw holes 1. Place the table plate on the head sections of the inner bars. 2. Screw the table plate firmly in place at the screw holes (1). Operating manual 567 Version 01.0 - 01/2015...

  • Page 54: Setting The Working Height

    2. Set the table plate to the required height. Important: Remove or push in the table plate evenly on both sides in order to avoid tilting or twisting. 3. Tighten the screws (1) on the frame bars. Operating manual 567 Version 01.0 - 01/2015...

  • Page 55: Control

    1. Screw the control (2) onto the four screw holders (3) under the table plate. 2. Clamp the power cable of the control into the strain relief mechanism (1). 3. Screw the strain relief mechanism (1) under the table plate. Operating manual 567 Version 01.0 - 01/2015...

  • Page 56: Fitting The Pedal And Setpoint Device

    5. Attach the pedal rod (1) with the ball sockets to the setpoint device (5) and to the pedal (4). 6. Pull the pedal rod (1) to the correct length: Correct setting: 10° inclination with pedal (4) released 7. Tighten the screw (2). Operating manual 567 Version 01.0 - 01/2015...

  • Page 57: Inserting The Machine Upper Section

    2. Insert the machine upper section from above at a 45° angle. 3. Insert the upper hinge parts (2) into the rubber inlays (1). 4. Fold the machine upper section down and insert it in the recess. Operating manual 567 Version 01.0 - 01/2015...

  • Page 58: Fitting The Oil Extraction Line

    1. Fold the machine upper section back. 2. Screw the filter (2) into the oil pan with the plastic adapter on the right. 3. Insert the tube of the oil extraction line (1) into the plastic adapter. Operating manual 567 Version 01.0 - 01/2015...

  • Page 59: Fitting The Control Panel

    4. Guide the connecting cable downwards towards the control. 5. Insert the plug of the connecting cable in socket B776 for the con- trol. 6. Tighten the arm cover (1) and valve cover (2). Operating manual 567 Version 01.0 - 01/2015...

  • Page 60: Electrical Connection

    To do this, read the  operating manual for the DAC CLASSIC control system. The manual can be found in the accessory kit for the control system. You can also find the operating manual in the download area at www.duerkopp-adler.com. Operating manual 567 Version 01.0 - 01/2015...

  • Page 61: Connecting The Sewing Machine Upper Section

    1. Insert the plug of the connecting cable for the sewing machine upper section in the socket of the control. The connection diagram can be found in the  operating manual for the DAC CLASSIC control system. Operating manual 567 Version 01.0 - 01/2015...

  • Page 62: Establishing Equipotential Bonding

    2. Guide the ground conductor from connection (1) on the back of the control through the opening in the table plate and guide it to the flat plug (2) on the base plate. Operating manual 567 Version 01.0 - 01/2015...

  • Page 63: Fitting And Connecting The Knee Switch

    3. Guide the connecting cable (3) to the back between the oil pan and the control. 4. Insert the plug (4) of the connecting cable in the socket (5) of the control. Operating manual 567 Version 01.0 - 01/2015...

  • Page 64: Pneumatic Connection

    2. Connect the machine tube (4) coming out of the upper section to the maintenance unit (3) at the top right. 3. Connect the system connection tube (2) to the pneumatic system. Operating manual 567 Version 01.0 - 01/2015...

  • Page 65: Setting The Operating Pressure

    (2) indicates 6 bar: • To increase the pressure: Turn the turning handle (1) clock- wise. • To reduce the pressure: Turn the turning handle (1) counter- clockwise. 3. Push the turning handle (1) down. Operating manual 567 Version 01.0 - 01/2015...

  • Page 66: Lubrication

    1. Switch off the sewing machine at the main switch. 2. Pour in oil, up to but not past the maximum level marking (2) 3. Switch on the sewing machine at the main switch. Operating manual 567 Version 01.0 - 01/2015...
  • Page 67 Flash point: 150 °C ATTENTION Machine damage possible due to incorrect oil. An incorrect oil type can cause damage to the machine. Only use oil that complies with the data in the operating manual. Operating manual 567 Version 01.0 - 01/2015...

  • Page 68: Hook Lubrication

    2. Check the quantity of oil in the reservoir (2). Important: The oil level must always be between the minimum level marking (3) and the maximum level marking (4). 3. Pour in oil through the refill opening (1) as required: Operating manual 567 Version 01.0 - 01/2015...

  • Page 69: Sewing Test

    9. Adjust the sewing foot stroke to the material to be sewn. 10. Adjust the stitch length. 11. Start the sewing test at low speed. 12. Increase the sewing speed continuously until the working speed is reached. Operating manual 567 Version 01.0 - 01/2015...
  • Page 70 Set-up instructions Operating manual 567 Version 01.0 - 01/2015...

  • Page 71: Disposal

    Disposal 8 Disposal The customer is responsible for the disposal of the machine and packaging material. The applicable statutory provisions must be observed for disposal. Operating manual 567 Version 01.0 - 01/2015...
  • Page 72 Disposal Operating manual 567 Version 01.0 - 01/2015...

  • Page 73: Appendix

    Appendix 9 Appendix Dimensions for manufacturing a table plate Operating manual 567 Version 01.0 - 01/2015...
  • Page 74 Appendix Operating manual 567 Version 01.0 - 01/2015...
  • Page 76 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone +49 (0) 521 925 00 E-Mail: service@duerkopp-adler.com www.duerkopp-adler.com...

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