Inspection; Reassembly And Remounting - Suzuki DR-Z400S 2001 Service Manual

INSPECTION

Inspect the removed parts for the following abnormalities. If any
damages are found, replace the respective part with a new one.
Steering race wear and brinelling.
Bearing wear or damage.
Abnormal bearing noise.
Distortion of steering stem or handlebar.
Remove the steering stem lower bearing using a chisel.
Replace the removed bearing with a new one.
Drive out the steering stem upper and lower bearing races
using the special tools.
09941-54911: Bearing outer race remover
09941-74910: Bearing installer

REASSEMBLY AND REMOUNTING

Reassemble and remount the steering stem in the reverse order
of removal and disassembly. Pay attention to the following points.
BEARING RACES
Press in the upper and lower bearing races using the special
tools.
09924-84510: Bearing installer set
09941-34513: Steering race installer
BEARINGS
Press in the steering stem lower bearing using the special
tool.
09925-18010: Steering bearing installer
CHASSIS 6-21