Suzuki DR-Z400S 2001 Service Manual page 161

6-22 CHASSIS
Apply SUZUKI SUPER GREASE "A" to the steering stem
upper and lower bearings.
For USA
99000-25030: SUZUKI SUPER GREASE "A"
For the other countries
99000-25010: SUZUKI SUPER GREASE "A"
STEERING STEM
Tighten the steering stem nut to the specified torque using
the special tools.
09940-14911: Steering nut socket wrench
09940-14960: Steering nut wrench socket
Steering stem nut: 45 N·m (4.5 kgf-m, 32.5 lb-ft)
Turn the steering stem lower bracket about five or six times to
the left and right so that the bearings seat properly.
Loosen the steering stem nut 1/4-1/2 of a turn A.
NOTE:
This adjustment will vary from motorcycle to motorcycle.
Tighten the steering stem head nut to the specified torque.
Steering stem head nut: 90 N·m (9.0 kgf-m, 65.0 lb-ft)
NOTE:
Before tightening the steering stem head nut, temporarily install
the front forks.
HANDLEBAR
When setting the handlebar clamp to the handlebar holder of
the steering upper bracket, face the punched mark 1 on its clamp
forward.
Set the handlebar to match its punched mark 2 to the mating
face of the handlebar clamp.
First, tighten the handlebar clamp bolts 3 to the half of speci-
fied torque, and then tighten the handlebar clamp bolts 3
and 4 to the specified torque.
Handlebar clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
3 4
1
A
2
Forward
A: Clearance
2