Brake Caliper Reassembly And Remounting - Suzuki DR-Z400S 2001 Service Manual

RUBBER PARTS
Replace the removed rubber parts with new ones.
BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
of removal and disassembly. Pay special attention to the follow-
ing points:
Wash the caliper bores and pistons with the specified brake
fluid. Thoroughly wash the dust seal grooves and piston seal
grooves.
Specification and classification: DOT 4
Wash the brake caliper components with new brake
fluid before reassembly.
Do not wipe the brake fluid off after washing the com-
ponents.
When washing the components, use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline, kerosine, etc.
Replace the removed piston seals and dust seals
with new ones.
Apply brake fluid to all of the seals, brake caliper
bores and pistons before reassembly.
PISTON SEALS
Install the piston seals 1 and dust seals 2 as shown.
BRAKE CALIPER HOLDER
Apply SUZUKI SILICON GREASE to the brake caliper holder.
99000-25100: SUZUKI SILICONE GREASE
CHASSIS 6-45