Table Of Contents - Endress+Hauser PROline prosonic flow 90 Operating Instructions Manual

PROline Prosonic Flow 90

Table of Contents

1 Safety instructions . . . . . . . . . . . . . . 7
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Installation, commissioning and operation . . . 7
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Notes on safety conventions and icons . . . . . . 8
2 Identification . . . . . . . . . . . . . . . . . . . 9
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Nameplate of the transmitter . . . . . . . 9
2.1.2 Nameplate of the Prosonic Flow W
sensors . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 Nameplate of the Prosonic Flow U
sensors . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 CE mark, declaration of conformity . . . . . . . . 11
2.3 Registered trademarks . . . . . . . . . . . . . . . . . 11
3 Installation. . . . . . . . . . . . . . . . . . . . 13
3.1 Incoming acceptance, transport and storage 13
3.1.1 Incoming acceptance . . . . . . . . . . . 13
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Installation conditions . . . . . . . . . . . . . . . . . . 14
3.2.1 Installation dimensions . . . . . . . . . . . 14
3.2.2 Installation location . . . . . . . . . . . . . 14
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Inlet and outlet runs
(Clamp On version) . . . . . . . . . . . . . 15
3.2.5 Inlet and outlet runs
(Insertion version) . . . . . . . . . . . . . . 16
3.2.6 Connecting cable length . . . . . . . . . 16
3.3 Installation instructions . . . . . . . . . . . . . . . . . 17
3.3.1 Installing tensioning bands
(Clamp On) . . . . . . . . . . . . . . . . . . . 17
3.3.2 Use of weld bolts for W sensors . . . 19
3.3.3 Installing the Prosonic Flow W
measuring sensors (Clamp On) . . . . 20
3.3.4 Installing the Prosonic Flow W
measuring sensors (Clamp On) . . . . 22
3.3.5 Installing the Prosonic Flow U
measuring sensors (Clamp On) . . . . 23
3.3.6 Term explanations for
Prosonic Flow W (Insertion version) . 26
3.3.7 Installing the measuring sensors
Prosonic Flow W (single path
Insertion version) . . . . . . . . . . . . . . . 27
3.3.8 Installing the wall-mount housing . . . 30
3.4 Installation check . . . . . . . . . . . . . . . . . . . . . . 32
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Connection of the sensor connecting cable . 33
4.1.1 Connection of Prosonic Flow W/U . . 33
4.1.2 Cable specifications . . . . . . . . . . . . 34
Endress+Hauser
4.2 Connecting the measuring unit . . . . . . . . . . . . 35
4.2.1 Connecting the transmitter . . . . . . . . 35
4.2.2 Terminal assignment . . . . . . . . . . . . . 36
4.2.3 HART connection . . . . . . . . . . . . . . . 37
4.3 Potential equalisation . . . . . . . . . . . . . . . . . . . 38
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . 38
4.5 Connection check . . . . . . . . . . . . . . . . . . . . . . 39
5 Operation. . . . . . . . . . . . . . . . . . . . . . 41
5.1 Display and operating elements . . . . . . . . . . . 41
5.2 Brief operating instructions for the
function matrix . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2.1 General notes . . . . . . . . . . . . . . . . . . 43
5.2.2 Enabling the programming mode . . . 43
5.2.3 Disabling the programming mode . . 43
5.3 Error messages . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 Communication (HART) . . . . . . . . . . . . . . . . . 45
5.4.1 Operating options . . . . . . . . . . . . . . . 45
5.4.2 Device variables and
process variables . . . . . . . . . . . . . . . 46
5.4.3 Universal / common practice
HART commands . . . . . . . . . . . . . . . 47
5.4.4 Device status / Error messages . . . . 53
6 Commissioning. . . . . . . . . . . . . . . . . 59
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . 59
6.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 59
6.2.1 Switching on the measuring device . 59
6.2.2 "Sensor installation"
Quick Setup menu . . . . . . . . . . . . . . 60
6.2.3 "Commissioning"
Quick Setup menu . . . . . . . . . . . . . . 61
6.2.4 Zero point adjustment . . . . . . . . . . . . 63
6.2.5 Current output: active/passive . . . . . 65
7 Maintenance . . . . . . . . . . . . . . . . . . . 67
8 Accessories . . . . . . . . . . . . . . . . . . . . 69
9 Trouble-shooting . . . . . . . . . . . . . . . 73
9.1 Trouble-shooting instructions . . . . . . . . . . . . . 73
9.2 System error messages . . . . . . . . . . . . . . . . . 74
9.3 Process error messages . . . . . . . . . . . . . . . . . 80
9.4 Process errors without messages . . . . . . . . . . 81
9.5 Response of outputs to errors . . . . . . . . . . . . 82
9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.7 Removing and installing printed
circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.8 Installation/removal of flowmeter
sensors W "Insertion" . . . . . . . . . . . . . . . . . . . 87
9.9 Replacing the device fuse . . . . . . . . . . . . . . . 88
9.10 Software history . . . . . . . . . . . . . . . . . . . . . . . 89
Table of Contents
5