Table Of Contents; Contents - EWM Saturn drive 41 WE Operating Instructions Manual

1

Contents

1 Contents.................................................................................................................................................. 3
2 Safety instructions................................................................................................................................. 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons....................................................................................................................... 6
2.3 General .......................................................................................................................................... 7
2.4 Transport and installation ............................................................................................................ 11
2.5 Ambient conditions....................................................................................................................... 12
2.5.1
2.5.2
3 Intended use ......................................................................................................................................... 13
3.1 Applications.................................................................................................................................. 13
3.1.1
3.2 Use and operation solely with the following machines ................................................................13
3.3 Documents which also apply ....................................................................................................... 14
3.3.1
3.3.2
3.3.3
3.3.4
4 Machine description - quick overview .............................................................................................. 15
4.1 Saturn drive 41L........................................................................................................................... 15
4.1.1
4.1.2
4.1.3
4.2 Saturn drive 41............................................................................................................................. 18
4.2.1
4.2.2
4.3 Machine control - Operating elements ........................................................................................ 20
4.3.1
4.3.2
4.3.3
5 Design and function............................................................................................................................. 35
5.1 General ........................................................................................................................................ 35
5.2 Transport and installation ............................................................................................................ 36
5.2.1
5.2.2
099-005172-EW501
21.09.2011
In operation................................................................................................................... 12
Transport and storage ..................................................................................................12
MIG/MAG standard welding ......................................................................................... 13
Warranty ....................................................................................................................... 14
Declaration of Conformity.............................................................................................14
Welding in environments with increased electrical hazards......................................... 14
Service documents (spare parts and circuit diagrams) ................................................ 14
Front view ..................................................................................................................... 15
Rear view...................................................................................................................... 16
Inside view.................................................................................................................... 17
Front view ..................................................................................................................... 18
Inside view.................................................................................................................... 19
Welding machine control M1.02 ................................................................................... 20
4.3.1.1 Internal operating elements .......................................................................... 21
4.3.1.2 Setting the operating point (welding output) ................................................. 22
4.3.1.3 Welding parameter ignition time "tZn" diagram ............................................ 22
M2.20 welding machine control.................................................................................... 23
4.3.2.1 Setting the operating point (welding output) ................................................. 25
4.3.2.2 Setting the operating mode and runtime parameters ................................... 25
4.3.2.3 Setting the expert parameters....................................................................... 26
4.3.2.4 Explanation of symbols ................................................................................. 26
4.3.2.5 Welding parameter ignition time "tZn" diagram ............................................ 27
M2.40 welding machine control.................................................................................... 28
4.3.3.1 Select JOB number (welding task)................................................................ 30
4.3.3.2 Setting the operating point (welding output) ................................................. 31
4.3.3.3 Setting the wire correction ............................................................................31
4.3.3.4 Setting the operating mode and runtime parameters ................................... 32
4.3.3.5 Setting the expert parameters....................................................................... 33
4.3.3.6 Explanation of symbols ................................................................................. 33
4.3.3.7 Welding parameter ignition time "tZn" diagram ............................................ 34
Setting up on uneven ground ....................................................................................... 37
Intermediate tube package connection ........................................................................ 38
5.2.2.1 Saturn drive 41L............................................................................................38
5.2.2.2 Saturn drive 41.............................................................................................. 39
Notes on the use of these operating instructions
Contents
3