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SATURN MIG 300 PROGRAM
User Manuals: EWM SATURN MIG 300 PROGRAM Machine
Manuals and User Guides for EWM SATURN MIG 300 PROGRAM Machine. We have
1
EWM SATURN MIG 300 PROGRAM Machine manual available for free PDF download: Operating Manual
EWM SATURN MIG 300 PROGRAM Operating Manual (68 pages)
Brand:
EWM
| Category:
Welding System
| Size: 2 MB
Table of Contents
Table of Contents
3
Safety Instructions
7
1 About this Step Switched Machine
10
The Advantages of These MIG/MAG- Welding Machines
10
Controls
11
Control M100
11
1.2.2 Control Program M201
12
Range of Applications
13
2 Transport and Installation
14
3 Technical Data
16
SATURN - Series
16
4 Description of the System Components
17
System Summary
17
The Welding Power Source
18
SATURN 200 - 300 Welding Machine Series (Front- and Rearview)
19
Controls
20
Control "PROGRAM" M201
20
Control M100
22
Volt-/ Ammeter Display
23
M110: Digital V/A- Meter with Hold- Function (Option for M100 / M201)
23
The Remote Control (Option Only with the M201)
23
The Interfaces(Option, Only with the M201)
24
Automation Interface (Option)
24
5 Description of M100 / M110 Controls
25
5.1 Description M100 Control
25
5.1.1 Setting the Working Point
25
Selection of Operating Modes
26
Choke Tappings
26
A - Meter with Hold - Function M110 (Option)
26
Display Actual Values During and after Welding
26
Setting Further Welding Parameters
27
Wire Burn-Back
27
Gas After-Flow Time
27
Feeding in the Wire
27
Creep Start
28
Sequence of Functions - Operating Modes
29
Sequence of Functions 2-Step
30
Sequence of Functions 4-Step
30
Sequence of Functions Spot Welding
31
Sequence of Functions Interval
32
MIG/MAG- Welding Jobs and Setting of the Working Point
34
(Without Option M210 / Operating Mode Programme, One-Knob Operation)
34
(Without Option M210 / Operating Mode Manual, Two-Knob Operation)
35
Selection of the Operating Mode 2-Stroke, 4-Stroke, Spot Welding
35
Selection of the Choke Tapping
35
Signal Lamps for Error Messages
36
6.4.1 Error Message "Too Much/ too Little" Welding Power Pre-Selected
36
6.4.2 Error Message "No Programme Available
36
6.4.2.1 Short-Circuit When the Machine Is Switched on
36
6.4.2.2 Short-Circuit at the First Welding Operation
36
Short-Circuit in any Welding Operation (Contact Ignition)
36
Correcting the Wire Feed Speed
37
Correcting the Wire Feed Speed with Remote Control (Option)
37
Correcting the Wire Feed Speed with Remote Control on the Welding Torch
37
M110 (Option) Digital V / a - Meter with Hold Function
37
Display of Actual Welding Data During and after Welding
37
Further Functions
38
Wire Burn-Back
38
Gas After-Flow Time
38
Creep Start
39
Gas Preflow
40
Forced Shut-Down
40
Short Circuit Monitoring
40
Sequence of Functions in Operating Modes
41
Sequence of Functions 2-Stroke
42
Sequence of Functions 4-Stroke
42
Sequence of Functions Spot Welding
43
8 Commissioning
45
Setting up the Welding Machine
45
Mains Connection
45
Reconnecting the Mains Voltage 400/415V at the Control Transformer
45
Cooling the Welding Machine
46
Welding Torch Connections
46
MIG- Welding Torch
46
MIG- Welding Torch with Adjustment Knob for Wire-Feed Correction (Option, in Preparation)
46
Connection of MIG Push/Pull- Torch(Option)
47
Installing the Welding Wire
47
Insertion of the Wire Spool
47
Inching the Wire Electrode
48
Setting the Spool Brake
48
Workpiece Cable
49
Changing the Welding Current Polarity (Option for Cored Wire Welding)
49
Shielding Gas Supply
50
Fitting the Gas Connections
50
Shielding Gas Settings
50
9 Setting Instructions
50
10 Maintenance and Care
51
11 Operating Faults, Causes and Cures
52
Customer Checklist
52
12 Spare Parts List
55
13 Accessories, Options (in Preparation)
65
14 Circuit Diagrams
65
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