EWM Saturn drive 41 WE Operating Instructions Manual page 4

Contents
Notes on the use of these operating instructions
5.3 Welding torch connection.............................................................................................................40
5.3.1
5.3.2
5.4 Shielding gas supply ....................................................................................................................42
5.4.1
5.4.2
5.5 Inserting the wire electrode ..........................................................................................................43
5.5.1
5.5.2
5.5.3
5.5.4
5.6 MIG/MAG functional sequences / operating modes ....................................................................47
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.6.6
6 Maintenance, care and disposal .........................................................................................................52
6.1 General.........................................................................................................................................52
6.2 Maintenance work, intervals.........................................................................................................52
6.2.1
6.2.2
6.2.3
6.3 Maintenance work ........................................................................................................................53
6.4 Disposing of equipment................................................................................................................53
6.4.1
6.5 Meeting the requirements of RoHS..............................................................................................53
7 Rectifying faults....................................................................................................................................54
7.1 Customer checklist.......................................................................................................................54
7.2 Check the machine type setting...................................................................................................55
7.2.1
7.3 Resetting the control (Reset all)...................................................................................................56
8 Technical data.......................................................................................................................................57
8.1 Saturn drive 41L...........................................................................................................................57
8.2 Saturn drive 41.............................................................................................................................57
9 Accessories ..........................................................................................................................................58
9.1 Options .........................................................................................................................................58
9.1.1
9.1.2
9.1.3
9.2 General accessories ....................................................................................................................58
10 Replaceable parts.................................................................................................................................59
10.1 Wire feed rollers ...........................................................................................................................59
10.1.1
10.1.2
10.1.3
10.1.4
11 Appendix A............................................................................................................................................61
11.1 Setting instructions.......................................................................................................................61
11.1.1
11.1.2
12 Appendix B............................................................................................................................................63
12.1 Overview of EWM branches.........................................................................................................63
4
Saturn drive 41L ...........................................................................................................41
Saturn drive 41 .............................................................................................................41
Gas test ........................................................................................................................42
Setting the shielding gas quantity.................................................................................42
Inserting the wire spool.................................................................................................43
Changing the wire feed rollers......................................................................................44
Inching the wire electrode.............................................................................................45
Spool brake setting .......................................................................................................46
Explanation of signs and functions ...............................................................................47
Non-latched operation ..................................................................................................48
Latched operation .........................................................................................................49
Spot welding .................................................................................................................50
Interval ..........................................................................................................................51
MIG/MAG automatic cut-out .........................................................................................51
Daily maintenance tasks...............................................................................................52
Monthly maintenance tasks ..........................................................................................52
Annual test (inspection and testing during operation) ..................................................52
Manufacturer's declaration to the end user ..................................................................53
Setting the machine type ..............................................................................................55
Saturn drive (M1.02) .....................................................................................................58
Saturn drive 41L ...........................................................................................................58
Saturn drive 41 .............................................................................................................58
Wire feed rollers for steel wire ......................................................................................59
Wire feed rollers for aluminium wire .............................................................................59
Wire feed rollers for cored wire.....................................................................................59
Conversion sets ............................................................................................................60
Saturn 256 DG..............................................................................................................61
Saturn 351 DG..............................................................................................................62
099-005172-EW501
21.09.2011