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Operating instructions
Machines for MIG/MAG welding
WEGA 351, 401, 451, 501, 601
WEGA DRIVE 41, 41L
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
•
EC Low Voltage Directive (2006/95/ EG)
•
EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
The content of the operating instructions does not constitute grounds for any claims on the part
©
of the buyer.
The copyright to these operating instructions remains with the manufacturer.
Reprinting, including extracts, only with written approval.
© 2009
Subject to alteration.
Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach
Fon +49 2680 181-0 • Fax +49 2680 181-244
Item No.: 099-004934-EWM01
HIGHTEC WELDING GmbH
www.ewm.de
•
info@ewm.de
Revised: 21.07.2009
EWM
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Summary of Contents for EWM WEGA 401
- Page 1 HIGHTEC WELDING GmbH Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach Fon +49 2680 181-0 • Fax +49 2680 181-244 www.ewm.de • info@ewm.de Operating instructions Machines for MIG/MAG welding WEGA 351, 401, 451, 501, 601 WEGA DRIVE 41, 41L N. B. These operating instructions must be read before commissioning.
- Page 2 Perfection doesn't happen by coincidence: Every single component is 100% tested and the machine is “free welded” before it is delivered. Our comprehensive service offer and the highly developed modern EWM quality management system guarantee worldwide premium quality “Made in Germany” and a three-year warranty.
- Page 3 Machine and Company Data Please enter the EWM machine data and your company’s data in the appropriate fields. EWM HIGHTEC WELDING GMBH D-56271 MÜNDERSBACH TYP: SNR: ART: PROJ: GEPRÜFT/CONTROL: Name of Customer / company Name of Customer / company Adress...
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Page 4: Table Of Contents
Contents Notes on the use of these operating instructions Contents 1 Contents ..............................4 2 Safety instructions ..........................8 Notes on the use of these operating instructions................8 General............................10 Transport and installation......................12 2.3.1 Lifting by crane ......................13 Ambient conditions........................14 2.4.1 In operation........................14 2.4.2 Transport and storage ....................14 3 Technical data............................15 WEGA 351, 401, 451 ........................15... - Page 5 Contents Notes on the use of these operating instructions MIG/MAG functional sequences / operating modes ..............45 5.2.1 Explanation of signs and functions................45 5.2.2 Non-latched operation ....................46 5.2.3 Latched operation......................47 5.2.4 Spots ..........................48 5.2.5 Interval.......................... 49 5.2.6 MIG/MAG automatic cut-out..................
- Page 6 Contents Notes on the use of these operating instructions 9 Operating problems, causes and remedies..................74 Customer checklist........................74 Resetting the control (Reset all)....................74 Check the machine type setting....................75 Setting the machine type......................75 10 Accessories, options ...........................76 10.1 General accessories ........................76 10.2 Options ............................77 10.3 Wire feed rollers ...........................78 10.3.1 Wire feed rollers for aluminium wire ................78...
- Page 7 Contents Notes on the use of these operating instructions Item No.: 099-004934-EWM01...
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Page 8: Safety Instructions
Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions NOTE Special technical points which users must observe. • Notes include the "NOTE" keyword in the heading without a general warning symbol. •... - Page 9 Safety instructions Notes on the use of these operating instructions Instructions and lists detailing step-by-step actions in given situations can be recognised by bullet points, e.g.: • Insert the welding current lead socket into the relevant socket and lock. Symbol Description Press Do not press...
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Page 10: General
Safety instructions General General WARNING Risk of accidents if these safety instructions are not observed! Non-observance of these safety instructions is potentially fatal! • Carefully read the safety information in this manual! • Observe the accident prevention regulations in your country. •... - Page 11 Safety instructions General DANGER Electromagnetic fields! The power source may cause electrical or electromagnetic fields to be produced which could affect the correct functioning of electronic equipment such as IT or CNC devices, telecommunication lines, power cables, signal lines and pacemakers. •...
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Page 12: Transport And Installation
Safety instructions Transport and installation Transport and installation CAUTION Equipment damage when not operated in an upright position! The units are designed for operation in an upright position! Operation in non-permissible positions can cause equipment damage. • Only transport and operate in an upright position! CAUTION Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself... -
Page 13: Lifting By Crane
Safety instructions Transport and installation 2.3.1 Lifting by crane DANGER Risk of injury during lifting by crane! When lifting the equipment by crane, serious injuries can be inflicted by falling equipment or add-on units. • Transport on all lifting lugs at the same time (see Fig. -
Page 14: Ambient Conditions
Safety instructions Ambient conditions Ambient conditions CAUTION Equipment damage due to dirt accumulation! Unusually high quantities of dust, acid, corrosive gases or substances may damage the equipment. • Avoid high volumes of smoke, vapour, oil vapour and grinding dust! • Avoid ambient air containing salt (sea air)! Non-permissible ambient conditions! Insufficient ventilation results in a reduction in performance and equipment damage. -
Page 15: Technical Data
Technical data WEGA 351, 401, 451 Technical data WEGA 351, 401, 451 WEGA series Switching steps 24 (2x12) 24 (2x12) Welding current setting range 30 A–350 A 30 A–400 A 30 A–450 A Duty cycle at 40°C ambient temperature 45% DC 350 A 400 A 450 A... -
Page 16: Wega 501, 601
Technical data WEGA 501, 601 WEGA 501, 601 WEGA series 501DW 601DW Switching steps 36 (3x12) Welding current setting range 50 - 500 A 50 - 600A Duty cycle at 40C ambient temperature 45% DC 500 A 600 A 60% DC 435 A 520 A 100% DC... -
Page 17: Wega Drive 41 L
Technical data WEGA DRIVE 41 L WEGA DRIVE 41 L WEGA DRIVE 41 L Supply voltage 42 V AC Max. welding current at 60% DC 520 A Wire-feed speed 0.5 m/min to 24 m/min Standard WF roller fitting 1.0 + 1.2 mm (for steel wire) Drive 4-roller (37mm) Torch connection... -
Page 18: Machine Description
Machine description WEGA 351, 401, 451K Machine description WEGA 351, 401, 451K 4.1.1 Front view Figure 4-1 Item No.: 099-004934-EWM01... - Page 19 Machine description WEGA 351, 401, 451K Item Symbol Description Main switch, machine on/off Step switch, welding voltage "coarse" Step switch, welding voltage Operating elements (see chapter Function specification) Central connection for welding torch (Euro) Integrated welding current, shielding gas and torch trigger Connection socket, workpiece lead "Hard"...
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Page 20: Rear View
Machine description WEGA 351, 401, 451K 4.1.2 Rear view Figure 4-2 Item No.: 099-004934-EWM01... - Page 21 Machine description WEGA 351, 401, 451K Item Symbol Description Wire feed unit cover lock Mains connection lead Safety chain Key button, automatic cutout Wire feed motor supply voltage fuse (press to reset a triggered fuse) 42V/4A Button, Automatic cut-out of fan motor Press to reset tripped circuit breaker Connecting nipple G¼, shielding gas connection Bracket for shielding gas cylinder...
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Page 22: Wega 351, 401, 451, 501, 601 D
Machine description WEGA 351, 401, 451, 501, 601 D WEGA 351, 401, 451, 501, 601 D 4.2.1 Front view Figure 4-3 Item No.: 099-004934-EWM01... - Page 23 Machine description WEGA 351, 401, 451, 501, 601 D Item Symbol Description Wire feed unit Lifting lug Carrying handle Main switch, machine on/off Step switch, welding voltage "coarse" Step switch, welding voltage Connection socket, workpiece lead "Hard" choke tapping Connection socket, workpiece lead "Medium"...
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Page 24: Rear View
Machine description WEGA 351, 401, 451, 501, 601 D 4.2.2 Rear view Figure 4-4 Item No.: 099-004934-EWM01... - Page 25 Machine description WEGA 351, 401, 451, 501, 601 D Item Symbol Description Key button, automatic cutout Wire feed motor supply voltage fuse (press to reset a triggered fuse) 42V/4A 7-pole connection socket Wire feed unit control lead Mains connection cable Button, Automatic cut-out of fan motor Press to reset tripped circuit breaker Earth cable connecting nipple...
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Page 26: Wega Drive 41 L
Machine description WEGA DRIVE 41 L WEGA DRIVE 41 L 4.3.1 Front view NOTE Internal operating elements for gas test, current test and wire inching are only present in machines with M1.02 control. In machines with M2.20 and M2.40 control, these operating elements are integrated into the machine control. -
Page 27: Rear View
Machine description WEGA DRIVE 41 L 4.3.2 Rear view Figure 4-6 Item Symbol Description 7-pole connection socket Wire feed unit control lead Earth cable connecting nipple Connection of green-yellow earth cable from the intermediate tube package Connecting nipple G¼, shielding gas connection Connector plug, welding current "+"... -
Page 28: Wega Drive 41
Machine description WEGA DRIVE 41 WEGA DRIVE 41 4.4.1 Front view Figure 4-7 Item Symbol Description Slide latch, lock for the protective cap Recessed grip for opening the cap Label, Wire feed parts subject to wear Damper/support for the cover Carrying handle Machine control See Machine control –... -
Page 29: Inside View
Machine description WEGA DRIVE 41 4.4.2 Inside view NOTE Internal operating elements for gas test, current test and wire inching are only present in machines with M1.02 control. In machines with M2.20 and M2.40 control, these operating elements are integrated into the machine control. -
Page 30: Functional Characteristics
Functional characteristics Machine control – Operating elements Functional characteristics Machine control – Operating elements 5.1.1 Welding machine control M1.02 Figure 5-1 Item Symbol Description Rotary dial, Wire speed setting Infinite adjustment of the wire speed. Rotary dial, Spot and interval times Infinite adjustment of the welding time (0-20s) in "Spots and interval"... -
Page 31: Internal Operating Elements
Functional characteristics Machine control – Operating elements 5.1.1.1 Internal operating elements NOTE In decompact machines in combination with M1.02 (& M1.01), the internal operating elements are located in the wire feed unit. (see the chapter "Machine description" ) CAUTION For the following processes the cover must be removed; to protect the machine it is essential that the cover is fitted back into position afterwards. -
Page 32: Setting The Operating Point (Welding Output)
Functional characteristics Machine control – Operating elements 5.1.1.2 Setting the operating point (welding output) This control works according to the twin-knob operation principle. To set the operating point, only the wire speed and the welding voltage need to be set according to the material and the electrode diameter. Operating Action Result... -
Page 33: M2.20 Welding Machine Control
Functional characteristics Machine control – Operating elements 5.1.2 M2.20 welding machine control Figure 5-4 Item Symbol Description Button, Wire inching For inching the wire electrode when changing the wire spool (speed = 6.0 m/min, constant). The welding wire is inched into the tube package with the current off and without gas being expelled. - Page 34 Functional characteristics Machine control – Operating elements Item Symbol Description MIG spots (parameter selection t1 is carried out using the "Runtime parameters" button, setting on the "Rotary transducer". Interval (parameter selection, t1 = pulse time, t2 = pulse pause, carried out using "Runtime parameter"...
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Page 35: Setting The Operating Point (Welding Output)
Functional characteristics Machine control – Operating elements 5.1.2.1 Setting the operating point (welding output) This control works according to the twin-knob operation principle. To set the operating point, only the wire speed and the welding voltage need to be set according to the material and the electrode diameter. Operating Action Result... -
Page 36: Setting The Expert Parameters
Functional characteristics Machine control – Operating elements 5.1.2.3 Setting the expert parameters NOTE The parameter values set are preset in the JOB and can be modified if necessary. Operating Action Result element Select expert parameters. The key combination must be pressed within 3 seconds. Select expert parameters: Gas pre-flow time "GvS"... -
Page 37: M2.40 Welding Machine Control
Functional characteristics Machine control – Operating elements 5.1.3 M2.40 welding machine control Figure 5-6 Item Symbol Description Button, Wire inching For inching the wire electrode when changing the wire spool (speed = 6.0 m/min, constant). The welding wire is inched into the tube package with the current off and without gas being expelled. - Page 38 Functional characteristics Machine control – Operating elements Item Symbol Description Button, Test welding parameters Press the button and set the required welding voltage on the step switch at the same time (the open-circuit voltage will be shown in the upper display; the wire speed, welding current or panel thickness in the lower display).
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Page 39: Select Job Number (Welding Task)
Functional characteristics Machine control – Operating elements 5.1.3.1 Select JOB number (welding task) This microprocessor-controlled control works according to the one-dial operation principle. Only the gas type, material type and wire electrode diameter should be set as the JOB number on the control, as well as welding output via the step switch. -
Page 40: Setting The Operating Point (Welding Output)
Functional characteristics Machine control – Operating elements 5.1.3.2 Setting the operating point (welding output) NOTE The operating point setting in JOB "0" (manual) is carried out as described in the chapter of the same name for control M2.20. The following settings are therefore only intended for work in JOBs 1-24. -
Page 41: Setting The Operating Mode And Runtime Parameters
Functional characteristics Machine control – Operating elements 5.1.3.4 Setting the operating mode and runtime parameters NOTE The parameter values set are preset in the JOB and can be modified if necessary. Operating Action Result element Select operating mode: Non-latched Latched Spots Interval Select welding parameter:... -
Page 42: Setting The Expert Parameters
Functional characteristics Machine control – Operating elements 5.1.3.5 Setting the expert parameters NOTE The parameter values set are preset in the JOB and can be modified if necessary. Operating Action Result element Select expert parameters. The key combination must be pressed within 3 seconds. Select expert parameters: Gas pre-flow time "GvS"... -
Page 43: Reset To Factory Settings
„tyP 00“ SATURN 251 „tyP 01“ SATURN 301 „tyP 02“ SATURN 351 „tyP d02“ WEGA 351, SATURN 351 DG „tyP d03” WEGA 401,451 „tyP d04” WEGA 501,601 5.1.3.9 Setting the machine type Operating Action Result element Switch off the welding machine. -
Page 44: 5.1.3.10 Explanation Of Symbols
Functional characteristics Machine control – Operating elements 5.1.3.10 Explanation of symbols Symbol Meaning "GnS" - Gas post-flows "drb" - Wire burn-back "t1" - Spot time "t2" - Interval time "GvS" - Gas pre-flows "On" - Wire creep "tZn" - Ignition time "tyP"... -
Page 45: Mig/Mag Functional Sequences / Operating Modes
Functional characteristics MIG/MAG functional sequences / operating modes MIG/MAG functional sequences / operating modes NOTE There are optimum pre-sets for welding parameters such as gas pre-flow and free-burn, etc. for numerous applications (although these can also be changed if required). 5.2.1 Explanation of signs and functions Symbol... -
Page 46: Non-Latched Operation
Functional characteristics MIG/MAG functional sequences / operating modes 5.2.2 Non-latched operation Figure 5-9 Step 1 • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). • Wire feed motor runs at "creep speed". • Arc ignites after the wire electrode makes contact with the workpiece; welding current flows. •... -
Page 47: Latched Operation
Functional characteristics MIG/MAG functional sequences / operating modes 5.2.3 Latched operation Figure 5-10 Step 1 • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). • Wire feed motor runs at "creep speed". • Arc ignites when the wire electrode makes contact with the workpiece; welding current flows. •... -
Page 48: Spots
Functional characteristics MIG/MAG functional sequences / operating modes 5.2.4 Spots Figure 5-11 1. Start • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). • Wire feed motor runs at "creep speed". • Arc ignites after the wire electrode makes contact with the workpiece; welding current flows. •... -
Page 49: Interval
Functional characteristics MIG/MAG functional sequences / operating modes 5.2.5 Interval Figure 5-12 1. Start • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). • Wire-feed motor runs at "creep-start speed". • Arc ignites after the wire electrode makes contact with the workpiece; welding current flows. •... -
Page 50: Commissioning
Commissioning General Commissioning General DANGER Risk of injury from electric shock! Contact with live parts, e.g. welding current sockets, is potentially fatal! • Follow safety instructions on the opening pages of the operating instructions. • Commissioning may only be carried out by persons who have the relevant expertise of working with arc welding machines! •... -
Page 51: Installation
Commissioning Installation Installation CAUTION Installation site! The machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work. -
Page 52: Coolant
Commissioning Coolant Coolant CAUTION Coolant mixtures! Mixtures with other liquids or the use of unsuitable coolants result in material damage and renders the manufacturer's warranty void! • Only use the coolant described in this manual (overview of coolants). • Do not mix different coolants. •... -
Page 53: Workpiece Lead, General
Commissioning Workpiece lead, general Workpiece lead, general CAUTION Risk of burns due to incorrect connection of the workpiece lead! Paint, rust and dirt on the connection restrict the power flow and may lead to stray welding currents. Stray welding currents may cause fires and injuries! •... - Page 54 Commissioning Welding torch and workpiece line connection Figure 6-2 Item No.: 099-004934-EWM01...
- Page 55 Commissioning Welding torch and workpiece line connection Item Symbol Description Central connection for welding torch (Euro) Integrated welding current, shielding gas and torch trigger Rapid-action closure coupling, red (coolant return) Rapid-action closure coupling, blue (coolant supply) Connection socket, workpiece lead "Hard"...
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Page 56: Intermediate Tube Package Connection
Commissioning Welding torch and workpiece line connection 6.8.1 Intermediate tube package connection NOTE The following section of the document applies only to decompact welding machines. 6.8.1.1 Wire feed unit Figure 6-3 Item Symbol Description 7-pole connection socket Wire feed unit control lead Connecting nipple G¼, shielding gas connection Connector plug, welding current "+"... - Page 57 Commissioning Welding torch and workpiece line connection Return line red to rapid-action closure coupling, red (coolant return) and supply line blue to rapid-action closure coupling, blue (coolant supply). • Insert cable plug on the control lead into the 7-pole connection socket and secure with crown nut (the plug can only be inserted into the connection socket in one position).
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Page 58: Welding Machine
Commissioning Welding torch and workpiece line connection 6.8.1.2 Welding machine Figure 6-4 Item Symbol Description 7-pole connection socket Wire feed unit control lead Rapid-action closure coupling, red (coolant return) Rapid-action closure coupling, blue (coolant supply) Connector plug, welding current "+" Welding current connection on wire feed unit Earth cable connecting nipple Connection of green-yellow earth cable from the intermediate tube package... -
Page 59: Shielding Gas Supply
Commissioning Shielding gas supply Shielding gas supply 6.9.1 Connecting the shielding gas supply NOTE With compact machines, the shielding gas connection is made on the machine itself; with decompact machines, on the intermediate tube package of the wire feed (see "Intermediate tube package connection"). -
Page 60: Gas Test Or "Rinse Tube Package
Commissioning Shielding gas supply 6.9.2 Gas test or "rinse tube package" NOTE For machines with M2.40 or M2.20 control, the gas test is carried out by pressing the appropriate button on the control; for machines with M1.02 control, the gas test is made on the internal operating elements (see "Machine description") of the compact welding machine or on the internal operating elements of the wire feed. -
Page 61: Inserting The Wire Electrode
Commissioning Inserting the wire electrode 6.10 Inserting the wire electrode 6.10.1 Fixing the wire spool retainer (pre-tension adjustment) NOTE Because the spool brake also secures the wire spool retainer, the following steps are to be carried out for every spool change and before every adjustment of the spool brake. Figure 6-6 Item Symbol Description... -
Page 62: 6.10.2 Spool Brake Setting
Commissioning Inserting the wire electrode 6.10.2 Spool brake setting Figure 6-7 Item Symbol Description Allen screw Securing the wire spool retainer and adjustment of the spool brake • Tighten the Allen screw (8 mm) in the clockwise direction to increase the braking effect. NOTE Do not jam the wire spool! Tighten the spool brake until the wire spool no longer turns when the wire feed motor stops but... -
Page 63: 6.10.3 Inserting The Wire Spool
Commissioning Inserting the wire electrode 6.10.3 Inserting the wire spool NOTE Standard D300 pin reels can be used. Adapters (see accessories) are required when using standardised basket coils (DIN 8559). Figure 6-8 Item Symbol Description Carrier pin For fixing the wire spool Knurled nut For fixing the wire spool •... -
Page 64: 6.10.4 Changing The Wire Feed Rollers
Commissioning Inserting the wire electrode 6.10.4 Changing the wire feed rollers NOTE Unsatisfactory welding results due to faulty wire feeding! Wire feed rollers must be suitable for the diameter of the wire and the material. • Check the roller label to verify that the rollers are suitable for the wire diameter. Turn or change if necessary! •... -
Page 65: 6.10.5 Inching The Wire Electrode
Commissioning Inserting the wire electrode 6.10.5 Inching the wire electrode WARNING Risk of injury due to inadequate wire feeding! In the event of inadequate wire guidance, the welding wire can be ejected in an uncontrolled way and cause serious injury. •... -
Page 66: Maintenance And Testing
NOTE The maintenance, cleaning and testing work described below must be conducted correctly and on an annual basis in order qualify for claims under the EWM warranty. General When used in the specified environmental conditions and under normal operating conditions, this machine is largely maintenance-free and requires a minimum of care. -
Page 67: Test
DIN EN 61010-1 Appendix A – Measuring Circuit A1. You as the user are tasked with ensuring that your EWM machines conform to the standard IEC/DIN EN 60974-4 and are tested with the relevant test equipment and measuring devices given above. -
Page 68: Scope Of The Test
Maintenance and testing Test 7.3.2 Scope of the test a) Visual inspection b) Electrical test: measurement of • open circuit voltage • insulation resistance, or alternatively • leakage currents • protective conductor resistance c) Functional test d) Documentation 7.3.3 Visual inspection The key areas in the test are: 1. -
Page 69: Measuring The Leakage Current (Protective Conductor And Contact Current)
Note: Even if the leakage current measurement according to the standard is only an alternative to the insulation resistance measurement, EWM recommends always performing both measurements, especially following repair work. The leakage current is based for the greater part on a physical effect other than the insulation resistance. -
Page 70: Repair Work
Returns of defective equipment subject to warranty may only be made through your EWM sales partner. In the event of problems or queries, please contact the EWM Service Department directly (+49 (0) 2680 181 0). Use only genuine spare parts and replacement parts when replacing. When placing an order, please quote the type designation and item number, as well as the type, serial number and item number of the relevant equipment. -
Page 71: Disposing Of Equipment
Information about giving back used equipment or about collections can be obtained from the respective municipal administration office. • EWM participates in an approved waste disposal and recycling system and is registered in the Used Electrical Equipment Register (EAR) under number WEEE DE 57686922. •... -
Page 72: Warranty
• Wire feeds • Cooling units • Trolleys * If these are operated with genuine EWM accessories (such as intermediate tube package, remote control, remote control extension cable, coolant, etc.). 1-year warranty on: • Used EWM machines • Automation and mechanisation components •... -
Page 73: Warranty Declaration
This limitation does not apply to personal injuries or damage to property caused by negligent behaviour on the part of EWM. In no way will EWM be responsible for lost profits, indirect or subsequent damage. EWM is not liable for damages based on the claims of third parties. -
Page 74: Operating Problems, Causes And Remedies
Operating problems, causes and remedies Customer checklist Operating problems, causes and remedies Customer checklist Error Possible cause Remedy No wire feed Spatter has blocked the Clean nozzle, spray on separating agent contact nozzle Feed roller is slipping Check contact pressure roller. Check for wear and tear and replace if necessary Wire feed motor is not turning Check automatic cut-out on the wire feed... -
Page 75: Check The Machine Type Setting
„tyP 00“ SATURN 251 „tyP 01“ SATURN 301 „tyP 02“ SATURN 351 „tyP d02“ WEGA 351, SATURN 351 DG „tyP d03” WEGA 401,451 „tyP d04” WEGA 501,601 Setting the machine type Operating Action Result element Switch off the welding machine. -
Page 76: Accessories, Options
ZWIPA 50QMM MIG W 5M Intermediate hose package, water 094-000405-00001 ZWIPA 50QMM MIG W 10M Intermediate hose package, water 094-000405-00002 WEGA 401, 451 KG MIG SB 400G G 3M MIG welding torch, gas 094-003413-00000 WK70QMM 4M Z Workpiece cable, grip... -
Page 77: Options
WEGA 401, 451 KW MT500W 3M EZA MIG welding torch, water cooled 094-013429-00000 WK70QMM 4M Z Workpiece cable, grip 092-000013-00000 WEGA 401, 451, 501 DW MT500W 3M EZA MIG welding torch, water cooled 094-013429-00000 WK70QMM 4M Z Workpiece cable, grip 092-000013-00000... -
Page 78: Wire Feed Rollers
Accessories, options Wire feed rollers 10.3 Wire feed rollers 1.1.1 Wire feed rollers for steel wire Type Designation Item no. FE 2DR4R 0,6+0,8 Drive rollers, 37 mm, steel 092-000839-00000 FE 2DR4R 0,8+1,0 Drive rollers, 37 mm, steel 092-000840-00000 FE 2DR4R 0,9+1,2 Drive rollers, 37 mm, steel 092-000841-00000 FE 2DR4R 1,0+1,2... -
Page 79: Circuit Diagrams
Circuit diagrams WEGA KG, KW (M1.02) Circuit diagrams NOTE Original format circuit diagrams are located inside the machine. 11.1 WEGA KG, KW (M1.02) Figure 11-1 Item No.: 099-004934-EWM01... -
Page 80: Wega Kg, Kw (M2.20/M2.40)
Circuit diagrams WEGA KG, KW (M2.20/M2.40) 11.2 WEGA KG, KW (M2.20/M2.40) Figure 11-2 Item No.: 099-004934-EWM01... -
Page 81: Wega Dw, Dg
Circuit diagrams WEGA DW, DG 11.3 WEGA DW, DG Figure 11-3 Item No.: 099-004934-EWM01... -
Page 82: Wega Drive 41 (L) M1.02
Circuit diagrams WEGA DRIVE 41 (L) M1.02 11.4 WEGA DRIVE 41 (L) M1.02 C 1 - Figure 11-4 Item No.: 099-004934-EWM01... -
Page 83: Wega Drive 41 (L) M220/M2.40
Circuit diagrams WEGA DRIVE 41 (L) M220/M2.40 11.5 WEGA DRIVE 41 (L) M220/M2.40 Figure 11-5 Item No.: 099-004934-EWM01... -
Page 84: Declaration Of Conformity
Umbauten, die nicht ausdrücklich von authorised by EWM. bées n’ayant pas été autorisés expressé- EWM autorisiert sind, verliert diese ment par EWM, cette déclaration devient Erklärung ihre Gültigkeit. caduque. Gerätebezeichnung: Description of the machine: Déscription de la machine: Gerätetyp:... -
Page 85: Recommended Settings
Appendix B Recommended settings Appendix B 13.1 Recommended settings WEGA 351 SG2/3 G3/4 Si1 CO SG2/3 G3/4 Si1 Ar 82/18 CrNi Ar 98/2 AlMg Ar 100 m/min m/min m/min m/min 10,6 11,3 12,8 11,4 14,2 15,5 14,0 12,3 15,5 17,4 10,9 15,7 10,4... - Page 86 Appendix B Recommended settings WEGA 401 SG2/3 G3/4 Si1 CO SG2/3 G3/4 Si1 Ar 82/18 CrNi Ar 98/2 AlMg Ar 100 m/min m/min m/min m/min 10,5 10,5 13,6 13,6 11,8 10,8 15,5 15,5 15,7 11,1 11,6 16,6 11,2 16,6 11,2...
- Page 87 Appendix B Recommended settings WEGA 451 SG2/3 G3/4 Si1 Ar 82/18 SG2/3 G3/4 Si1 CO CrNi Ar 98/2 AlMg Ar 100 m/min m/min m/min m/min 10,6 10,6 13,4 13,4 11,4 10,7 15,4 15,4 14,3 10,6 11,5 16,3 10,6 16,3 11,1 21,4 13,2 13,1...
- Page 88 Appendix B Recommended settings WEGA 501 SG2/3 G3/4 Si1 Ar 82/18 SG2/3 G3/4 Si1 CO CrNi Ar 98/2 AlMg Ar 100 m/min m/min m/min m/min 10,5 13,3 11,6 15,3 11,3 15,2 10,0 11,7 17,1 12,1 16,9 13,1 12,6 18,7 10,8 12,7 20,9 17,9...
- Page 89 Appendix B Recommended settings WEGA 601 SG2/3 G3/4 Si1 CO SG2/3 G3/4 Si1 Ar 82/18 CrNi Ar 98/2 AlMg Ar 100 m/min m/min m/min m/min 10,6 13,2 12,3 15,0 11,3 13,9 10,1 11,3 16,6 12,0 16,8 13,3 12,9 19,0 10,2 12,9 21,0 17,8...
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