Hakki Pilke 55 PRO Manual

Firewood processor
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ENGLISH
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FIREWOOD PROCESSOR
– Instructions for assembly, operation and maintenance
– EC Declaration of Conformity
– Safety instructions
– Guarantee terms
The operator must read and understand these
instructions before operating the machine!
TP Silva Oy
Valimotie 1, FI-85800 Haapajärvi
tel.08-7727300
info@hakkipilke.fi
www.hakkipilke.fi
Hakki Pilke 55 Pro
Translation
Version 3-2022

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Summary of Contents for Hakki Pilke 55 PRO

  • Page 1 – EC Declaration of Conformity – Safety instructions – Guarantee terms The operator must read and understand these instructions before operating the machine! TP Silva Oy Valimotie 1, FI-85800 Haapajärvi tel.08-7727300 info@hakkipilke.fi www.hakkipilke.fi Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 2: Table Of Contents

    Log splitting ............................. 25 4.4.1. Jamming of wood on the splitting knife .................. 25 4.4.2. Resplitting or splitting without cutting ................... 25 4.4.1. Adjusting the stroke length of the splitting motion ..............25 Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 3 Washing and cleaning ........................42 5.9. Storage ............................42 5.10. Maintenance table ........................43 5.11. Failures and remedial measures ....................44 Guarantee terms ........................45 EC Declaration of Conformity for the machine ................. 47 Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 4: General Information

    Keep this manual in the immediate vicinity of the machine. 1.2. Purpose of use The Hakki Pilke 55 Pro firewood processor is designed for preparing firewood from pruned wood or logs. The firewood processor must not be used to process any treated wood, such as is found in construction waste.
  • Page 5: Safety Instructions

    106.5 dB (LWA). The vibration values do not exceed 2.5 m/s2. 1.7. Warning symbols Read the machine’s manual before Wear safety footwear and Wear eye and ear protection. operating the machine. work gloves. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 6 The danger zone around the machine is Do not walk under the 10 metres. conveyor. The maximum speed for the cardan The rotation direction is in Saw chain oil shaft is 500 rpm. the direction of the arrow. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 7: Receipt And Assembly

    Check all the connecting devices of the tractor and the firewood processor before connecting them. Never use faulty equipment. The pins that are used Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 8: Main Components Of The Machine

    Note! Road transport of the machine with a tractor is prohibited! 2.3. Main components of the machine The Hakki Pilke 55 Pro is a firewood processor with fully hydraulic controls. In other words, all of the machine's functions are controlled hydraulically with operating levers on the machine's control panel. The guard of the cutting and splitting section is interlocked with the machine's operation: Opening the guard stops the cutting and splitting functions.
  • Page 9: Control Functions And Setting Up The Machine

    Figure 5. 3. Detach locking pin C in Figure 6, and lift lock D from its slot. At the same time, lower the in-feed conveyor to the lower position using winch E. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 10 5. Also attach the other guide plate, and tighten it with the four circled bolts shown in Figure 8. Place the in-feed conveyor in the storage position in the reverse order. Figure 8. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 11: Controls

    E. Control valve of the out-feed conveyor’s belt (and XL Conveyor as an accessory) • Upper position: - Front position causes the belt to move forward • Middle position: The conveyor belt does not run Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 12 C is in the AUTO position. o Releasing the button stops the saw chain and raises the saw bar back up. The measuring device and the guide plates Figure 10. Joystick also return to their initial position. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 13: Using The Machine's Monitor

    Using the machine’s monitor The Hakki Pilke 55 Pro features a monitor that can be used to control many of the machine’s functions. In addition to this, the monitor can collect a variety of information, such as the quantity of firewood produced, for example.
  • Page 14: Tractor Drive

    B. Finally, ensure that all connections are safe and secure. Never use a damaged or unprotected cardan shaft. Note! Tractor-powered machines must be attached to the lifting equipment of the tractor. Note! The starter (Figure 14) only functions when the machine is powered by electricity. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 15: Electrical Drive

    The phase may only be changed by an authorised electrician. Figure 14. Electrical machine’s starter. Figure 14a. Electrical connector of the electric control device Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 16: Adjusting The Log Length

    3.2.4. Adjusting the log length The Hakki Pilke 55 Pro features a hydraulic automatic measuring device for cutting firewood, with an adjustment value of approx. 25 to 60 cm. When sawing, the log limiter plate (B in Figure 16) always moves approx.
  • Page 17: Using The Xl Conveyor Out-Feed Conveyor (Accessory)

    Using the XL Conveyor out-feed conveyor (accessory) The Hakki Pilke 50 Pro firewood processor’s out-feed conveyor belt is driven by a hydraulic motor. To change the speed of the belt, use adjuster C in Figure 17. Changing the conveyor angle in the lateral direction is done hydraulically using lever A in Figure 17: Lever forwards: the conveyor turns to the left.
  • Page 18: Adjusting And Using The Splitting Knife

    Adjusting and using the splitting knife In the Hakki Pilke 55 Pro machine, the splitting knife is adjusted automatically based on the log diameter. Sensor A in Figure 18 measures the diameter of the log, the machine’s software calculates the correct height for splitting knife B and the cylinder lifts/lowers the knife to the correct height during sawing.
  • Page 19 When the splitting knife is being lowered, make sure that there are no long pieces of wood attached to it, preventing the multiplier knife from lowering. If necessary, clear the knife of any pieces of wood that may hamper the lifting/lowering. Figure 21. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 20: Using The Sawdust Blower (Accessory)

    3. Connect sawdust collector’s return hose to the free quick coupling, i.e. B 4. Connect sawdust collector’s overflow hose to quick coupling C. Figure 23. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 21: Operating The Machine

    E is placed in the middle position and that the feed is reversed when lever E is in the back position. Set the conveyor belt to a suitable speed with controller F (Figure 9). Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 22: Placing Logs On The In-Feed Conveyor

    J shown in Figure 9. The feed can be cancelled by turning the joystick to the left. The machine has been designed to be used with the log table model Hakki Pilke HakkiFeed 471 or 472. Do not use the machine without a suitable log table due to the weight of the logs.
  • Page 23: Jamming Of The Cutting Blade

    (see Section 5.1.1). 4.3.3. Guide plates for falling wood pieces The 55 Pro is equipped with guide plates to ensure that the cut pieces of wood are always lowered to the bottom of the splitting groove in the right position.
  • Page 24: Sawing The Last Log

    J (Figure 9). Connect the hoses of the log table to the machine’s in-feed conveyor as follows: Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 25: Log Splitting

    Adjusting the stroke length of the splitting motion In the Hakki Pilke 55 Pro firewood processor, the splitting cylinder is controlled electrically with sensors A and B in Figure 28. The stroke length of the splitting cylinder can be adjusted as follows: 1.
  • Page 26: Halving The Stroke Length Of The Splitting Motion

    Halving the stroke length of the splitting motion When splitting logs with a diameter of over 30 cm but a length of under 24–40 cm with the Hakki Pilke 55 Pro firewood processor, the efficiency of the machine can be enhanced by limiting the movement of the splitting cylinder.
  • Page 27: Using The Out-Feed Conveyor

    2. Rotate the connection point roughly to the halfway point of the conveyor. 3. Pull the connection wire out and remove the old belt. 4. Install the new belt in place in the reverse order. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 28: After Use

    5.1.1. Replacing and tensioning the saw chain The Hakki Pilke 55 Pro firewood processor comes standard with a patented AC10™ automatic and hydraulically powered saw chain tensioner. When the machine is running, the hydraulic cylinder pushes the saw motor backwards with a constant force, keeping the saw chain’s tension optimal. The operator does not need to worry about the saw chain’s tension.
  • Page 29: Replacing The Saw Bar

    4. Place the new bar against gear wheel B, twist it into the groove and tighten saw bar bolts A. 5. Install the saw chain in place according to steps 4–6 of Section 5.1.1. Figure 31. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 30: Changing The Oil Of The Multiplier Gear

    3. Feed the new oil to the multiplier gear and close filler cap A. The required amount is 0.34 litres. 4. You can check the oil level through oil level gauge B (Figure 32). Figure 32. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 31: Changing The Hydraulic Oil And Filters

    A (approx. 125 litres). Figure 34. 6. Use gauge B (Figure 33) to make sure that the oil level is near maximum. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 32: Conveyor Maintenance

    8. Connect the joint by inserting wire A into the joint. 9. Turn the conveyor back to the operating position and tension the belt. Figure 37. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 33 5 cm when the conveyor is in the operating position. An Figure 38. excessively tight belt may be damaged more easily, and it places unnecessary strain on the bearings of the conveyor. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 34: Lubrication

    34 / 48 5.5. Lubrication The Hakki Pilke 55 Pro features an automatic central lubrication pump SKF , which TLMR201 feeds Vaseline at regular intervals to the nipples that require the most lubrication. The pump in Figure 35 is located at the rear of the machine behind a sheet metal cover.
  • Page 35 (2 pcs, Figure 42). Figure 41. Figure 42. 3. Left-side nipples of the multiplier knife (2 pcs, Figure 43). 4. Grease nipples of the guide plate (3 pcs, Figure 44). Figure 43. Figure 44. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 36 2 (4 pcs, Figure 45). 6. Grease nipples of the Figure 45. out-feed conveyor bearings (2 pcs, Figure 46). Figure 46. 7. Grease nipples of the log press (3 pcs, Figure 47). Figure 47. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 37 (2 pcs, Figure 48). 9. Grease nipples of the log table support legs (2 pcs, Figure 49). Figure 48. Figure 49. 10. Grease nipples of in- feed roller bearings (3 pcs, Figure 50). Figure 50. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 38 38 / 48 11. Drive roller nipple (1 pc, Figure 51). Figure 51. 12. Guard nipples (4 pcs, Figure 52). Figure 52. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 39: Saw Chain Lubrication

    C level (the glass is clear instead of the colour of oil), the saw chain oil must be immediately added through Figure 54. filler cap B (fill approx. 5 litres). Tank capacity is about 6 litres. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 40: Solenoid And Pressure Regulating Valves

    The relief valve values can be measured and checked in accordance with the following instructions. The valves of the Hakki Pilke 55 Pro are presented in the figures below. Figure 55: A is the control valve of the measuring device cylinder.
  • Page 41 The adjustment value is 20–25 bar. M (behind the hose) is a pressure relief valve for the chain tensioner. The adjustment value is approx. 18 bar. Figure 58. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 42: Washing And Cleaning

    Although the machine is intended for outdoor use, it should be covered and stored in a sheltered location or indoors. Before prolonged storage, the machine must first be cleaned, then washed according to the instructions in Section 9 and lubricated according to Section 6. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 43: Maintenance Table

    Saw chain oil Check Recommendation: Biodegradable saw chain oil Machine Clean Wash necessary Electric motor Clean Electrical Clean equipment Winch and strap Check Splitting beam Clean (inside machine) Splitting knife Check Sharpen as necessary Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 44: Failures And Remedial Measures

    (Figure 56). 2. Guard open or sensor fault 3. Check the connections 3. Connection or grounding 4. Determine the cause of the fault in the tractor. burnt fuse, and replace the fuse after repairs. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 45: Guarantee Terms

    • Damage caused by negligence of maintenance or storage procedures detailed in the instruction manual. • Damage occurred in transport. • Cutting blades, V-belts and oil, as well as normal adjustment, care, maintenance or cleaning procedures. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 46 This guarantee certificate indicates our responsibilities and obligations in full and excludes all other responsibilities. Hakki Pilke 55 Pro Translation Version 3-2022...
  • Page 47: Ec Declaration Of Conformity For The Machine

    Name: Timo Jussila Address: Valimotie 1, FI-85800 Haapajärvi, Finland The aforementioned person assures that Hakki Pilke 55 Pro firewood processor Serial number: ………………………… • is compliant with the applicable regulations of the Machinery Directive (2006/42/EC). Location and date: Haapajärvi, 22 December 2020...
  • Page 48 48 / 48 Hakki Pilke 55 Pro Translation Version 3-2022...

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