Table of Contents
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ENGLISH
FIREWOOD PROCESSOR
– Instructions for assembly, operation and maintenance
– EC Declaration of Conformity
– Safety instructions
– Guarantee terms
The operator must read and understand these
instructions before operating the machine!
Hakki Pilke 38 Pro
Hakki Pilke
38 Pro
MAASELÄN KONE OY
Valimotie 1, FI-85800 Haapajärvi, Finland
Tel. +358 (0)8 772 7300
1 / 40
info@hakkipilke.fi
www.hakkipilke.fi
Translation
Version 3
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Summary of Contents for Hakki Pilke 38 Pro PTO
- Page 1 – Safety instructions – Guarantee terms The operator must read and understand these instructions before operating the machine! MAASELÄN KONE OY Valimotie 1, FI-85800 Haapajärvi, Finland Tel. +358 (0)8 772 7300 info@hakkipilke.fi www.hakkipilke.fi Hakki Pilke 38 Pro Translation Version 3...
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Page 2: Table Of Contents
Using the quick couplings of the additional hydraulics ..............19 4.3.4. Using the quick couplings of the auxiliary feed rollers ..............19 4.4. Log splitting ............................20 4.4.1. Jamming of wood on the splitting blade ..................20 Hakki Pilke 38 Pro Translation Version 3... - Page 3 Washing and cleaning ..........................33 Storage ............................33 Maintenance table ........................33 Failures and remedial measures ....................35 Electrical diagrams ........................36 10. Guarantee terms ........................37 EC Declaration of Conformity for the machine .................. 38 Hakki Pilke 38 Pro Translation Version 3...
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Page 4: General Information
1.2. Purpose of use The Hakki Pilke 38 Pro firewood processor is designed for preparing firewood from pruned wood or logs. The firewood processor must not be used to process any treated wood, such as is found in construction waste. -
Page 5: Safety Instructions
98.0 dB (A). The vibration values do not exceed 2.5 m/s2. 1.7. Warning symbols Read the machine’s manual before Wear eye and ear protection. Wear safety footwear and operating the machine. work gloves. Hakki Pilke 38 Pro Translation Version 3... - Page 6 Beware of the saw chain. Only one person may Disconnect the power supply Beware of the splitting blade. operate the machine. before any maintenance procedures. Risk of crushing The danger zone around the machine is 10 metres. Hakki Pilke 38 Pro Translation Version 3...
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Page 7: Receipt And Assembly
Only lift the machine by the indicated lifting points or with the lifting equipment of the tractor. Figure 1. Lifting points of the machine Hakki Pilke 38 Pro Translation Version 3... -
Page 8: Main Components Of The Machine
2.3. Main components of the machine The Hakki Pilke 38 Pro is a firewood processor with fully hydraulic controls. In other words, all of the machine's functions are controlled hydraulically with operating levers on the machine's control panel. The guard of the cutting and splitting section is interlocked with the machine's operation: opening the guard stops all functions. -
Page 9: Control Functions And Setting Up The Machine
A locks the conveyor, i.e. that lock A Figure 3. is inserted in the slot circled in Figure 3. Figure 4. Hakki Pilke 38 Pro Translation Version 3... -
Page 10: Placing The Out-Feed Conveyor In The Operating Or Transport Position
(max 40°), and use lock D on the bottom of the conveyor to lock the upper section of the output conveyor in the Figure 8. Figure 9. operating position. Hakki Pilke 38 Pro Translation Version 3... -
Page 11: Controls
Operation of the controls in Figure 10 A. Out-feed conveyor belt control valve. - Front position causes the belt to move forward. - Middle position causes the belt to stop. - Back position causes the belt to move backward. Hakki Pilke 38 Pro Translation Version 3... -
Page 12: Tractor Drive
Check all the connecting devices of the tractor and the firewood processor before connecting them. Never use Hakki Pilke 38 Pro Translation Version 3... -
Page 13: Electrical Drive
Figure 13. Figure 13. The machine’s electrical drive In an electrically-powered machine, the power cable of electric control connected to the socket on the side of the machine. Hakki Pilke 38 Pro Translation Version 3... - Page 14 Note! If the extension cord does not have a phase switch, the electrical work related to changing the phase must only performed by an electrician. Figure 15. Starter Hakki Pilke 38 Pro Translation Version 3...
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Page 15: Adjusting The Log Length
3.2.4. Using the out-feed conveyor The Hakki Pilke 38 Pro firewood processor’s out-feed conveyor belt is driven by a hydraulic motor. To change the speed of the belt, use adjuster B (Figure 10). The following describes how the conveyor can be turned... - Page 16 The maximum operating angle for the out-feed conveyor is 40°. The maximum angle is indicated on the label below and in the instructions attached to the out-feed conveyor. Hakki Pilke 38 Pro Translation Version 3...
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Page 17: Splitting Blade Adjustment
6. Tractor drive: Insert the connector for the electric control device into the tractor's electrical socket. Start the tractor and connect the power take-off, starting with a slow speed and increasing the speed to a maximum of 500 rpm. Hakki Pilke 38 Pro Translation Version 3... -
Page 18: Placing Logs On The In-Feed Conveyor
5. Return the saw bar to the upper position by releasing button B (Figure 11). This also stops the saw chain. Hakki Pilke 38 Pro Translation Version 3... -
Page 19: Jamming Of The Cutting Blade
(Figure 20) C and D. 4. Make sure that the rotation direction of the rollers is the same as the conveyor’s direction. If Figure 20. necessary, change the connections. Hakki Pilke 38 Pro Translation Version 3... -
Page 20: Log Splitting
3. Close the protective cover of the cutting and splitting channel. 4. Activate the splitting cycle with button A (Figure 11). The above procedure can be used to split wood without cutting it, as necessary. Hakki Pilke 38 Pro Translation Version 3... -
Page 21: Replacing The Splitting Blade
3. Open the guard and lift the splitting blade out of its slot. 4. Install a new splitting blade by reversing the above steps. Figure 22. Replacing the splitting blade Hakki Pilke 38 Pro Translation Version 3... -
Page 22: Adjusting The Stroke Length Of The Splitting Motion
22 / 40 4.4.4. Adjusting the stroke length of the splitting motion In the Hakki Pilke 38 Pro log splitter, the splitting cylinder is controlled electrically by sensors A and C in Figures 24 and 25. The stroke length of the splitting cylinder can be adjusted as follows: 1. -
Page 23: Using The Out-Feed Conveyor
B (in Figure 26), and in vertical direction using the bolts at the end of the separation plate. If necessary, separation plate C can also be disabled (when using the Hakki Pilke Cleaner cleaning drum, for example) as follows: 1. Detach one end of spring A (in Figure 26a, 2 pcs) from separation plate C. -
Page 24: After Use
It is a good idea to keep a replacement chain on hand, so that you do not need to interrupt your work to sharpen the chain. Hakki Pilke 38 Pro Translation Version 3... -
Page 25: Replacing And Tensioning The Saw Chain
5.1.1. Replacing and tensioning the saw chain The standard equipment of the Hakki Pilke 38 Pro firewood processor includes an AC10 automatic chain tensioner. Using a pressure spring, the AC10 maintains optimal saw chain tension at all times (the spring load pushes the saw motor backwards at an optimal power). -
Page 26: Replacing The Saw Bar
4. Place the new flange against gear wheel B, twist it into the groove and loosely attach the flange bolts and fastening plate A. Figure 28. 5. Install and tighten the blade chain according to steps 7–9 in Section 5.1.1. Hakki Pilke 38 Pro Translation Version 3... -
Page 27: Changing The Multiplier Gear's Oil
2. Remove the rear cover of the machine in accordance with the instructions in steps 1– 5 in Section 5.2. 3. Open filler cap A of the hydraulic oil tank (this will allow the oil to drain more easily). Figure 30. Hakki Pilke 38 Pro Translation Version 3... - Page 28 6. Tighten plug B firmly, and fill the tank with fresh oil (approx. 65 litres). 7. Finally, ensure that the oil level settles between the maximum and minimum limits indicated in Figure 33. Figure 31. Figure 33. Figure 32. Hakki Pilke 38 Pro Translation Version 3...
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Page 29: Conveyor Maintenance
5 cm when the conveyor is in the operating position. An excessively tight belt may be damaged more easily, and it places unnecessary strain on the conveyor bearings. Figure 37. Hakki Pilke 38 Pro Translation Version 3... -
Page 30: Replacing And Tensioning The Out-Feed Conveyor Belt
It is recommended that you move the belt into a position that puts the plate to be replaced above the conveyor. Turn off the machine and disconnect it from the power source for the duration of the procedure. Hakki Pilke 38 Pro Translation Version 3... -
Page 31: Lubrication
7. Grease nipple of the infeed conveyor bearing in Figure 45. Every 50 hrs 8. Grease nipples of the outfeed conveyor bearing in Figure 46. Every 20 hrs Figure 38. Figure 39. Figure 41. Figure 40. Hakki Pilke 38 Pro Translation Version 3... - Page 32 32 / 40 Figure 43. Figure 42. Figure 44. Figure 45 Figure 46 Hakki Pilke 38 Pro Translation Version 3...
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Page 33: Saw Chain Lubrication
(when the screw is tightened, the pressure increases and vice versa). Finally, tighten the locking nut. The locations of the relief valves are indicated in the following figures. Hakki Pilke 38 Pro Translation Version 3... - Page 34 32 / 40 The Hakki Pilke 38 Pro machine is equipped with six separate solenoid valves/relief valves that are presented in Figures 48–49 below. 1. Relief valve of the saw bar pressure (ca. 28 bar). 2. Solenoid valve of the saw.
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Page 35: Washing And Cleaning
0.325” 68/1.5 mm Saw blade Sharpen as necessary spare part: 95668 16” 1.5 mm Saw bar Maintenance spare part: 95147 necessary Machine Clean Wash Electric motor Clean Electrical Clean equipment Winch and strap Check Hakki Pilke 38 Pro Translation Version 3... - Page 36 34 / 40 Hakki Pilke 38 Pro Translation Version 3...
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Page 37: Failures And Remedial Measures
Cutting blade will not start 1. The machine guard is 1. Close the guard. rotating open. 2. Connect the power 2. 12 V power cable is not cable. connected. Hakki Pilke 38 Pro Translation Version 3... -
Page 38: Electrical Diagrams
36 / 40 9. Electrical diagrams Hakki Pilke 38 Pro Translation Version 3... -
Page 39: Guarantee Terms
This guarantee certificate indicates our responsibilities and obligations in full and it excludes all other responsibilities. Hakki Pilke 38 Pro Translation Version 3... -
Page 40: Ec Declaration Of Conformity For The Machine
Name: Timo Jussila Address: Valimotie 1, FI-85800 Haapajärvi, Finland The aforementioned person assures that Hakki Pilke 38 Pro firewood processor Serial number: ………………………… is compliant with the applicable regulations of the Machinery Directive (2006/42/EC). Location and date: HAAPAJÄRVI 7.11.2017...