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1
ENGLISH
HakkiPilke 50
Easy
LOG SPLITTER
- Instructions for assembly, operation and maintenance
- EU Declaration of Conformity
- Safety instructions
- Warranty terms
The operator must read and understand these
instructions before operating the log splitter!
MAASELÄN KONE OY
Valimotie 1, FI-85800 Haapajärvi, Finland
Tel. +358 (0)8 7727300, Fax +358 (0)8 7727320
info@maaselankone.fi
www.maaselankone.fi
HakkiPilke 50 Easy
Version 1.2 2012
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Summary of Contents for Hakki Pilke 50 Easy
- Page 1 - Warranty terms The operator must read and understand these instructions before operating the log splitter! MAASELÄN KONE OY Valimotie 1, FI-85800 Haapajärvi, Finland Tel. +358 (0)8 7727300, Fax +358 (0)8 7727320 info@maaselankone.fi www.maaselankone.fi HakkiPilke 50 Easy Version 1.2 2012...
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Page 2: Table Of Contents
4.3.1. Blade jamming ..........................19 4.3.2. Sawing the last log .......................... 19 4.4. Splitting wood ............................19 4.4.1. Jamming wood on the splitting blade ..................... 19 4.4.2. Re-splitting or splitting without cutting ..................20 HakkiPilke 50 Easy Version 1.2 2012... - Page 3 Solenoid and pressure regulating valves ....................29 Washing and cleaning ..........................33 Storage ..............................33 Maintenance table ..........................33 Failures and remedial measures ......................34 Electric maps ............................35 Guarantee terms and declaration of conformity ................37 HakkiPilke 50 Easy Version 1.2 2012...
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Page 4: General Information
The machine's purpose of use The Hakki Pilke BigX50 log splitter is designed for preparing firewood from pruned wood or logs. The log splitter must not be used to process any treated wood, such as is found in construction waste. Sand, nails or other impurities in the wood may damage the machine. -
Page 5: Safety Instructions
Before starting up the splitter, the operator must ensure that all the control and safety devices are functional. When cleaning or maintaining the machine, it must be disconnected from its power source. 1.6. Noise and vibration HakkiPilke 50 Easy Version 1.2 2012... -
Page 6: Warning Symbols
THE WORK AREA SHUT DOWN BEFORE BEWARE OF MOVING PARTS RISK OF ENTANGLEMENT WITH MAINTENANCE THE CARDAN SHAFT RISK OF CRUSHING DO NOT GO UNDER THE BEWARE OF THE SPLITTING CONVEYOR BLADE MAX CONVEYOR TILT ANGLE HakkiPilke 50 Easy Version 1.2 2012... - Page 7 USE PROTECTIVE EQUIPMENT USE PROTECTIVE EQUIPMENT READ THE MANUAL BEFORE USE Scale MAX RPM ALWAYS GRAB A LOG BY THE SIDES HYDRAULIC OIL LEFT ROTATION CHAIN OIL LIFTING POINT FOR FORKLIFT EMERGENCY STOP HakkiPilke 50 Easy Version 1.2 2012...
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Page 8: Reception And Assembly
Main components of the machine The Hakki Pilke BigX 50 is a log splitter with fully hydraulic controls. In other words, all of the machine's functions are controlled hydraulically with operating levers on the machine's control panel. The guard of the cutting and splitting section is interlocked to the machine's operation: opening the guard stops all functions. -
Page 9: Preparing The Machine For Operation
HakkiPilke 50 Easy Version 1.2 2012... -
Page 10: Control Functions And Preparation
5. Turn the output conveyor's support bar B to the side. 6. Lift the conveyor hydraulically, and use the lock D on the bottom of the conveyor to lock the upper section of the output conveyor in the operating position. HakkiPilke 50 Easy Version 1.2 2012... -
Page 11: Placing The Working Platform In The Operating Or Transport Position
Note! Once the working platform is installed, the splitter can only be transported by means of three-point attachment. Figure 7. The working platform in the transport Figure 8. The working platform in the position operating position HakkiPilke 50 Easy Version 1.2 2012... -
Page 12: Controls
G. Activation pedal for splitting H. Adjustment for the running speed of the output conveyor Turning the knob anti-clockwise increases the speed. The conveyor slows down and eventually stops when the knob is turned clockwise. HakkiPilke 50 Easy Version 1.2 2012... -
Page 13: Tractor Drive
5 x 6 mm². In order to connect the cable, move the protective cover B of the electric connector A and angle transmission into a position where it covers the angle transmission. Figure 12. Powering the machine with electricity HakkiPilke 50 Easy Version 1.2 2012... - Page 14 Figure 13. Connector of the optical measuring device Note! If the extension cord does not have a phase switch, the electrical work related to changing the phase must be performed by an electrician. Figure 14. Starter Figure 14 b. HakkiPilke 50 Easy Version 1.2 2012...
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Page 15: Adjusting The Wood Length With The Optical Measuring Device
3.2.3. Adjusting the wood length with the optical measuring device The Hakki Pilke BigX 50 splitter is equipped with optical wood measuring device. device automatically stops the input conveyor when a piece of wood has been fed to the desired length. The sensor of the optical measuring device can be freely adjusted to a position that is 20–60 cm... - Page 16 1. Remove the cover plate and turn the dust 3. Turn the lever in the figure to the OFF position to collector to the maintenance position as shown stop the dust collector motor. in the figure. HakkiPilke 50 Easy Version 1.2 2012...
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Page 17: Operating The Machine
This activates the electric motor at full speed. 6. Start the cutting motion with the joystick D in Figure 9. The cutting motion must be normal when the blade returns up. HakkiPilke 50 Easy Version 1.2 2012... -
Page 18: Placing Wood On A Log Holder
3. When the log stops, lock it in place with the wood press. The wood press is activated automatically when you lower the cutting flange with the joystick D in Figure 9 (also in Figure 10). HakkiPilke 50 Easy Version 1.2 2012... -
Page 19: Blade Jamming
(G in Figure 9). The new piece will then push the jammed piece past the blade. Lower the blade by approx. 10 cm and repeat step 3. Repeat step 4 until the jammed wood has passed the blade piece by piece. HakkiPilke 50 Easy Version 1.2 2012... -
Page 20: Re-Splitting Or Splitting Without Cutting
Figure 16. Replacing the splitting blade to the machine. 8. Release the winch lock, and use the winch to lower the blade. 9. Install a new splitting blade by reversing the above steps. HakkiPilke 50 Easy Version 1.2 2012... -
Page 21: Adjusting The Length Of The Splitting Motion
There must be at least 50 cm between the end of the output conveyor and the pile of processed firewood. HakkiPilke 50 Easy Version 1.2 2012... -
Page 22: After Use
6. Place the conveyors into the transport and storage position. 7. Clean and maintain the machine. 8. Store the splitter according to the instructions in Section 10. HakkiPilke 50 Easy Version 1.2 2012... -
Page 23: Maintaining The Machine
To check the tension of the blade chain, wear protective gloves and pull the lower edge of the chain. The tension is correct if you can pull out three teeth by applying moderate force. HakkiPilke 50 Easy Version 1.2 2012... -
Page 24: Replacing The Blade Flange
A to the Figure 23. The triggering of the splitting right. The returned trigger rod C stops the mechanism jointed lever A in the middle position halting the splitting motion. (Figure 25.) HakkiPilke 50 Easy Version 1.2 2012... -
Page 25: Maintaining The Splitting Mechanism
How to fix: Even out the contact surfaces of the rod and bolt with a file, for example. Then, adjust the jointed lever A to the middle position, as in the Figure 25. The splitting mechanism back previous paragraph. in the initial position HakkiPilke 50 Easy Version 1.2 2012... -
Page 26: Replacing And Tightening The V-Belts
5. Tighten the plug B firmly in the hose, and fill the tank with fresh oil (approx. 125 litres). 6. Finally, ensure that the oil level settles between the maximum and minimum limits indicated on the dipstick. Figure 27. Changing the oil HakkiPilke 50 Easy Version 1.2 2012... -
Page 27: Changing The Oil Of The Angle Transmission
9. Re-install the angle transmission. 10. Install and tighten the V-belts according to Figure 24. Changing the oil of the angle transmission steps 6 and 7 of Section 5.2. HakkiPilke 50 Easy Version 1.2 2012... -
Page 28: Conveyor Maintenance
Feed it in until you can connect the joint. 9. Pull the excess belt to the beginning of the conveyor. 10. Lower the conveyor back to the operating position and tighten the belt. HakkiPilke 50 Easy Version 1.2 2012... -
Page 29: Replacing The Plates Of The Output Conveyor
The pressure regulating valves are adjusted to the correct settings at the factory. The splitter's guarantee becomes void if the factory adjustments are changed. If you need to change the adjustments, first contact the HakkiPilke 50 Easy Version 1.2 2012... - Page 30 The valve is located next to the input conveyor's hydraulic motor. 2. Main relief valve Design value 225 bars Relief valve for the hydraulic system The valve is located near the hydraulic pumps on the same side as the output conveyor. HakkiPilke 50 Easy Version 1.2 2012...
- Page 31 7. Control valve for the auxiliary cylinder of the splitting mechanism Design value 150 bars If the pressure in the splitting cylinder is higher than the set level, the system begins using the auxiliary cylinder for splitting. HakkiPilke 50 Easy Version 1.2 2012...
- Page 32 Design value 85 bars 9. Relief valve for the input conveyor motor and cutting flange cylinder (lifting motion) Design value 60 bars 10. Relief valve for the hydraulic motor of the output conveyor Design value 70 bars HakkiPilke 50 Easy Version 1.2 2012...
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Page 33: Washing And Cleaning
All levers Lubrication Lubrication oil V-belts Check and B42.5 Angle transmission replace 2061 necessary 0,404” 71/1,6 Cutting blade Sharpen as Control necessary Machine Clean Wash In conjunction with storage Electric motor Clean Electrical Clean equipment HakkiPilke 50 Easy Version 1.2 2012... -
Page 34: Failures And Remedial Measures
The cutting blade does not move The splitting groove guard is open. Close the splitting groove guard. downwards. HakkiPilke 50 Easy Version 1.2 2012... -
Page 35: Electric Maps
13 Electric maps HakkiPilke 50 Easy Version 1.2 2012... - Page 36 HakkiPilke 50 Easy Version 1.2 2012...
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Page 37: Guarantee Terms And Declaration Of Conformity
10. A spare part will be delivered free of charge when delivered by the usual means for the part in question and to a normal schedule. 11. The receiver is liable for costs occurring from special deliveries, such as express mail. HakkiPilke 50 Easy Version 1.2 2012... - Page 38 Name and address of person who is authorised to compile the technical file: Name: Juha Autio Address: Valimotie 1, FI-85800 Haapajärvi, Finland The above person assures that HakkiPilke 50 Easy Serial number: ………………………… is compliant with the applicable regulations of the Machinery Directive (2006/42/EC). Place and time: Haapajärvi 1.2.2012 Signature: Jari Löfroos...