Renault Duster 2007 Manual page 407

Manual gearbox: Removal - Refitting
K4M, and JR5
- a new clutch thrust bearing (see 20A, Clutch,
Clutch thrust bearing: Removal - Refitting, page
20A-6) .
a
WARNING
Do not grease the clutch shaft splines.
WARNING
T o avoid damaging the clutch slave cylinder, do
not coat the gearbox output shaft with grease.
a
Note:
If a stud is loosened during this operation, coat
the stud with HIGH STRENGTH THREADLOCK
(see Vehicle: Parts and consumables for the
repair) .
T orque tighten:
- the stud on the engine (8 N.m),
- the stud on the gearbox (8 N.m).
II - REFITTING OPERATION
a Check that the engine - gearbox centring rings are in
place and correctly positioned.
a Couple the gearbox to the engine.
a Refit the gearbox stud nuts.
a Torque tighten the gearbox stud nuts (44 N.m).
a Refit:
- the gearbox lower bolts,
- the gearbox upper bolts.
a Torque tighten the upper and lower gearbox bolts
(44 N.m).
a Remove the component jack.
a Refit the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Remov-
al - Refitting) .
a Remove the engine support tool (Mot. 1453).
III - FINAL OPERATION
a Refit:
- the starter (see Starter: Removal - Refitting)
(16A, Starting - Charging),
MANUAL GEARBOX
21A-16
- the front axle subframe (see Front axle subframe:
Removal - Refitting) (31A, Front axle compo-
nents),
- the lower engine tie-bar (see Lower engine tie-
bar: Removal - Refitting) (19D, Engine mount-
ing),
- the steering box (see Steering box: Removal -
Refitting) (36A, Steering assembly),
- the steering box heat shield.
1 - RIGHT SIDE OF VEHICLE
a Couple the front right-hand wheel driveshaft, on the
gearbox side (see 29A, Driveshafts, Front right-
hand driveshaft: Removal - Refitting, page 29A-
4) .
a Refit the stay between the exhaust manifold and the
cylinder block.
a Torque tighten in order:
- the stay bolt on the cylinder block (21 N.m),
- the stay nut on the exhaust manifold (21 N.m).
a Refit the front right-hand wheel arch side liner.
2 - LEFT SIDE OF VEHICLE
a Refit:
- the power-assisted steering pipe bolt on the sub-
frame,
- the bolt for the power-assisted steering pipe on the
gearbox mounting,
- the power-assisted steering pipe bolt on the gear-
box.
a Torque tighten:
- the power-assisted steering pipe bolt on the
subframe (21 N.m),
- the power-assisted steering pipe bolt on the
gearbox mounting (21 N.m),
- the power-assisted steering pipe bolt on the
gearbox (21 N.m).
a Refit the earth strap bolts on the gearbox.
a Torque tighten the earth strap bolts on the gear-
box (21 N.m).
a Connect the reverse gear connector.
a Couple the front left-hand wheel driveshaft, on the
gearbox side (see 29A, Driveshafts, Front left-
hand driveshaft: Removal - Refitting, page 29A-
1) .
a Refit the front left-hand wheel arch side liner.
21A