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Broaster G Series Operation Manual

Pressure fryer
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OPERATION MANUAL
PRESSURE FRYER
Be sure ALL installers read, understand, and have access to this manual at all times.
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered
trademarks. Usage is available only to licensed operators with written authorization from The Broaster Company.
Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
© 2019 Broaster Company
Manual #20923 Rev 05/19
Printed In U.S.A.
Design Certified By: UL

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Summary of Contents for Broaster G Series

  • Page 1 Be sure ALL installers read, understand, and have access to this manual at all times. Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered trademarks. Usage is available only to licensed operators with written authorization from The Broaster Company. Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...
  • Page 2 Indicates a potentially hazardous situation which, if not avoided, could result in minor injury, property damage or both. All adjustments and repairs shall be made Make sure Pressure Relief by an authorized Broaster Company repre- Valve port in the cover sentative. and Pressure Transducer port in the cooking well are clear of any oil or grease buildup.
  • Page 3 The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. broaster.com Manual #20932 5/19 Rev: 05/19...
  • Page 4 Any warranty claim on the cooking well must be presented to The Broaster Company or authorized Broaster Distribu- tor from whom the pressure fryer was purchased. Repairs will be made by The Broaster Company only. Any freight charges and distributor labor costs to install the repaired cooking well, as well as the cost of any other parts replaced will be the responsibility of the equipment owner.

  • Page 5: Owner's Responsibility

    Pressure Fryer so records may be updated. • Allow only properly trained personnel to ® operate, clean and maintain a Broaster If you are a new owner of a used unit or Pressure Fryer. have relocated your Broaster Pressure Fryer, please take a minute to notify us •...

  • Page 6: Installation Inspection

    1/2 psi (3.5 kPa). broaster.com Manual #20932 5/19 Rev 05/19...
  • Page 7 4 - GETTING TO KNOW YOUR ® BROASTER PRESSURE FRYER Model 18G: broaster.com Manual #20932 05/19 Rev 5/19...
  • Page 8 Cabinet Door: Allows access to the DO NOT Hot oil! fryer cabinet for filter tray removal and this container to access to the manual drain valve. transport hot oil. Hot oil could splash causing serious burns. broaster.com Manual #20932 5/19 Rev 05/19...
  • Page 9 If valve leaks during normal operation, DO NOT operate the unit until valve is replaced by an authorized Broaster Company representative. broaster.com Manual #20932 5/19 Rev 05/19...
  • Page 10 25. Exhaust Valve Port: When cover is CLOSED while cooking, all steam passes through this port into the exhaust housing and out the exhaust stack. broaster.com Manual #20932 5/19 Rev 05/19...

  • Page 11: O-Ring Lubrication

    During the heating period, these bare spots will be hot spots. They could discolor the cooking well, damage a heating element scorch or burn shorten- ing, reducing its useful life. broaster.com Manual #20932 05/19 Rev 05/19...

  • Page 12: Oil Level

    COOK. the best possible results in the unit. By ® using Genuine Broaster condiments, you can obtain a Trademark Authorization ® allowing the use of the Broaster Company trademarks in your advertising. broaster.com Manual #20932 05/19 Rev 05/19...

  • Page 13: Lighting Instructions

    18G LIGHTING INSTRUCTIONS Start Up: Turn gas shut-off valve ON. See OIL LEVEL. Turn power switch ON. Shut Down: Turn power switch OFF. Turn gas shut-off valve OFF. broaster.com Manual #20932 05/19 Rev 05/19...
  • Page 14 Press the green OK button. You will then see a display asking you to verify the serial number of your fryer. Enter the serial number using the keyboard and press enter. broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 15 If no entry is made or the enter key is not pressed with in 25 seconds, no change is made to the time. When a cooking cycle is started the box broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 16 The temperature is indicated next to the There are 2 “Select Preset” boxes. thermometer. All of Broaster Company’s products are pre- When the fryer is turned on in the morning loaded into the memory of the control and this box will be yellow and “Heat On” will be can be selected when you want to cook displayed.
  • Page 17 The value may be reset to zero by tapping the box twice. This should be reset after removing crumbs from the filter hous- ing. It serves as a reminder of how full the filter housing may be with crumbs. After broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 18 To The Caution Display will appear advising silence the alert press the button with the the oil level be checked. If the oil level is OK speaker on it. press the green OK button. broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 19 Filling with new oil from the on board stor- age tank is accomplished in the same man- ner as sending used oil to bulk storage tank. Press Start to begin pumping oil to the bulk disposal system. broaster.com Manual #20932 05/19 Rev: 05/19...

  • Page 20: Setup Tab

    X or the green OK. Temperature: Pressing this option opens the Temperature Settings Display. The temperature scale can be set in this display to either Degrees F (Fahrenheit) or Degrees C (Celsius). broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 21 You have two options on this display: OPTION 1: Energy Saving Option. Follow the instructions on the screen to resume use of the fryer. The fryer will go into this mode when the specified idle time has passed. When the broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 22 Delete the letters until you get to the place where you want to start making the change. To get the numbers and symbols to come up press the Symbol key. When you have completed entering the changed name press the ENTER key. broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 23 This using the Load Menu and Export Menu but- display is similar to the Edit display except tons along the top of the display. all information must be added. 6-10 broaster.com Manual #20932 05/19 Rev: 05/19...

  • Page 24: Export Menu

    LOAD MENU: LANGUAGE SELECTION: Menu changes that have been downloaded to a flash drive can be loaded onto fryer. Pressing this option will allow you to change the language used in all displays. 6-11 broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 25 3 conditions occur. 1. When the fryer is first turned on in the morning, this reminder will appear after the oil comes up to the set temperature. 2. After a filter cycle has been completed 6-12 broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 26 HELP TAB This display provides instructions for the items in the boxes. They are available at any time to help you set up the control to cook product. 6-13 broaster.com Manual #20932 05/19 Rev: 05/19...
  • Page 27 1 1/2 min. Fish 0.09 Kgs (3 oz.) Filets 182° C (360° F) 3:00 - 4:00 min. Onion Rings 9.53 - 12.70 mm (3/8 - 1/2 In) 182° C (360° F) 2:00 - 3:00 min. Thick broaster.com Manual #20932 05/19...
  • Page 28 FROZEN IQF CHICKEN Keep uncooked product frozen at 0°F or below at all times. ALWAYS COOK ALL BROASTER RECIPE PRODUCTS UNTIL THE aximum Load Size: INTERNAL TEMPERATURE REACHES 4 chickens (32 pieces) THE FOLLOWING MINIMUMS: Chicken, White - 170°F; Chicken, Dark - 180°F;...
  • Page 29 3.63 Kgs (8 lbs) Min. ALWAYS COOK ALL BROASTER RECIPE PRODUCTS UNTIL THE INTERNAL TEMPERATURE REACHES THE FOLLOWING MINIMUMS: Chicken, White - 170°F; Chicken, Dark - 180°F; Corn Dogs/Pork - 160°F to 170°F; Fish - 155°F broaster.com Manual #20932 05/19...
  • Page 30 9 - COOKING OIL CARE AND FILTERING OIL CARE ® Using a built in filter, Broaster filter paper IMPORTANT ® and Broaster filtering compounds, you • Store cooking oil at room temperature: can increase useful oil life up to 200%.

  • Page 31: Manual Filtering

    Line. Ensure that riser line is fully inserted into suction line. Turn cook/fil- ter switch OFF and OPEN cooking well cover. Using a ram rod, stir oil in a circular motion. This will aid in draining broaster.com Manual #20932 05/19...
  • Page 32 Using a clean cloth or paper towel, wipe crumbs from filter hold down, filter pan interior and top & bottom of filter pan cover. Never use soap and water. broaster.com Manual #20932 05/19...
  • Page 33 ® water, use Broaster well cleaner (use 93624 - CUP- cooking well cleaner #99500. DO NOT BROASTER WELL CLEANER for use soaps and detergents. Cooking well appropriate amount). Add to cooking cleaner removes unwanted contami- well then finish filling well to 1” below nants while also neutralizing harmful pressure release port.

  • Page 34: Slide Rod

    Hot oil could splash causing serious remove cover O-ring. burns. Clean O-ring using warm water only. DO NOT use detergents. Hold wet rag around O-ring and pull through several times. 10-2 broaster.com Manual #20932 05/19...

  • Page 35: Splash Shield

    Loosen screws (2) attaching back splash shield (3) to splash shield (4). 10-3 broaster.com Manual #20932 05/19...
  • Page 36 It is very important to periodically check the screws fastening the probe guard and basket guides to ensure that they do not loosen. If you find that they are coming loose, tighten them immediately. 10-4 broaster.com Manual #14679 2/99 Rev 3/14...
  • Page 37 After each fil- Clean Filter Pan Cover tering cycle See FILTER- Filter Cooking Oil Clean and Lubricate O- Ring Slide Rod Probe Guard & Basket Guides If cooking volume is high, perform above requirements more frequently. 10-5 broaster.com Manual #20932 05/19...
  • Page 38 TERING. Discard cooking oil. light does not turn off when the cook/fil- ter switch is moved to the OFF position, 2. See CLEANING. contact your local Broaster Company representative for service immediately. Turn main circuit breaker OFF and unplug electrical cord.

  • Page 39: Troubleshooting

    12 - TROUBLESHOOTING All adjustments and repairs shall be made by an authorized Broaster Company representative. SMART TOUCH CONTROLLER TIPS 1800E 1800GH COMPLAINT CAUSE REMEDY REMEDY * Remove anything causing a draft by the unit (like a fan). Display reads...
  • Page 40 2. Turn ON 3. Controller in program 3. Exit program mode Main burner won’t ignite mode 4. Cook/filter switch OFF 4. Turn to COOK 5. Hi-limit tripped 5. Turn cook/filter switch OFF. Contact service person. 12-2 broaster.com Manual #20932 05/19...
  • Page 41 0-ring failure. Pressure Gauge does not 1. Port is plugged 1. Clean port on bottom of indicate rising pressure cover when exhaust valve is 2. Pressure gauge is dam- 2. Replace pressure gauge closed. aged 12-3 broaster.com Manual #20932 05/19...
  • Page 42 1. CLOSE OPEN 2. Pressure regulating valve 2. Contact service person No pressure dirty or blocked open 3. Leaks around cover O- 3. Replace O-ring ring 1. Turn cook/filter switch Excess pressure OFF. Contact service person. 12-4 broaster.com Manual #20932 05/19...

  • Page 43: Product Tips

    No flavor 1. Improper marination 1. Check procedures 1. Product stuck together 1. Float basket while load- White spots 2. Food basket overloaded 2. Decrease load size Dark spots 1. Dirty oil 1. Filter or replace 12-5 broaster.com Manual #20932 05/19...
  • Page 44 No flavor 2. Old product 2. Discard 1. Product stuck together 1. Float basket while load- White spots 2. Food basket overloaded 2. Decrease load size Dark spots 1. Dirty oil 1. Filter or replace 12-6 broaster.com Manual #20932 05/19...

  • Page 45: Filtering Tips

    1. Filter paper improperly 1. See COOKING OIL CARE pumping when oil is level installed or crumbs under AND FILTERING with top of hold down, filter paper or hold down approximately 1 inch of oil in bottom 12-7 broaster.com Manual #20932 05/19...
  • Page 46 Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...

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