Related Manuals for Wexiodisk WD-40BRE
Summary of Contents for Wexiodisk WD-40BRE
- Page 1 TRAY DISHWASHER WD-40BRE (translation of the original documentation) Read the manual before using the machine! Installation and user manual S/N: (En) Valid from: 202303 Rev.:...
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Page 3: Table Of Contents
WD-40BRE Rev. (202303) 1. General instructions ................ 1 1.1 Symbols used ....................2 1.2 Machine rating ....................3 1.3 Checking that the machine and manual correspond ........3 1.4 EU Declaration of Conformity ................4 2. Safety instructions ................5 2.1 General information .................. - Page 4 WD-40BRE Rev. (202303) 3.6 Connections ....................14 3.6.1 Power supply ..................15 3.6.2 Water connection, regardless of any options .......... 15 3.6.3 Ventilation ....................15 3.6.4 Steam (optional) ..................16 3.6.5 Drain/waste pipe ..................16 3.6.6 Detergent and drying agent ..............16 3.7 Checking and setting the flow ................
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Page 5: General Instructions
WD-40BRE Rev. (202303) General instructions 1. General instructions Read the instructions in this manual carefully as they contain important information regarding the correct, effective and safe installation, use and servicing of the machine. Service personnel should have access to all documentation for the machine. -
Page 6: Symbols Used
WD-40BRE Rev. (202303) General instructions 1.1 Symbols used This symbol warns of situations where a safety risk may arise. The instructions given should be followed in order to prevent injury and dangerous situations. This symbol on a machine part warns of electrical equipment. The machine must... -
Page 7: Machine Rating
WD-40BRE Rev. (202303) General instructions 1.2 Machine rating The machine has two rating plates, one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet. The technical information on the plates is also included on the machine’s wiring diagram. The... -
Page 8: Eu Declaration Of Conformity
WD-40BRE Rev. (202303) General instructions 1.4 EU Declaration of Conformity A so-called EU Declaration of Conformity is provided on delivery of the machine. CE_16_2 Contact details of the manufacturer (Wexiödisk AB, Mårdvägen 4, SE- 35245 Växjö, SWEDEN, Tel.: +46 470 771200, Fax: +46 470 23752, E- mail: wexiodisk@wexiodisk.com). -
Page 9: Safety Instructions
WD-40BRE Rev. (202303) Safety instructions 2. Safety instructions Read the chapter GENERAL INSTRUCTIONS carefully before starting work. 2.1 General information The machine is CE marked, which means that it complies with the requirements of the EU Machinery Directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property. -
Page 10: Transport
Warranty repairs must be performed by an authorised company. Contact an authorised service company to draw up a programme of preventive care and maintenance. For authorised service companies, please see www.wexiodisk.com or contact Wexiödisk AB. • The regular checks described in the manual must be carried out in accordance with the instructions. -
Page 11: Operation
WD-40BRE Rev. (202303) Safety instructions 2.5 Operation Be very careful around the machine when it is in operation. 2.5.1 High temperatures • The temperature of the washing and rinsing water is 60° C and 85°C. Do not open the machine until the washing and rinsing phases have finished. -
Page 12: Installation Instructions
WD-40BRE Rev. (202303) Installation instructions 3. Installation instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. 3.1 General information Read these instructions carefully, as they contain important information regarding the correct installation method. • The instructions should be used together with the machine's wiring diagram and flow diagram for water and any steam. -
Page 13: Rust On Industrial Dishwashers
WD-40BRE Rev. (202303) Installation instructions 3.1.1 Rust on industrial dishwashers • Large-scale industrial dishwashers in general as well as our dishwashers are made of stainless materials, but despite this, there are still situations where rust can occur on “stainless” materials. -
Page 14: Requirements For The Installation Site
WD-40BRE Rev. (202303) Installation instructions 3.2 Requirements for the installation site 3.2.1 Lighting In order to ensure the best possible working conditions during installation, operation, servicing and maintenance, make sure that the machine is installed in a well-lit room. 3.2.2 Ventilation and ambient temperature The machine is intended to be used in an indoor environment at normal room temperature. -
Page 15: Space For Servicing
WD-40BRE Rev. (202303) Installation instructions 3.2.7 Space for servicing A 1-metre area should be left clear in front of the machine for servicing purposes. Depending on if the machine has different accessories, there may also be such a requirement at the infeed and outfeed ends as well as above the machine. -
Page 16: Unpacking
WD-40BRE Rev. (202303) Installation instructions 3.4 Unpacking • Check against the delivery note that all the units have been delivered. • Remove the packaging, but leave the pallet and any transport supports in place. • Packaging must be sent for destruction or recycling in accordance with local regulations. -
Page 17: Installation
WD-40BRE Rev. (202303) Installation instructions 3.5 Installation 3.5.1 Preparing for the installation Check that there is sufficient room for the machine at the installation location. • Check that correct connections are available for water, electricity, drainage and possibly steam at the installation location. See TECHNICAL SPECIFICATIONS. -
Page 18: Connections
WD-40BRE Rev. (202303) Installation instructions 3.6 Connections The picture shows a machine with the feed direction from left to right. The machine can also operate in the opposite feed direction. For the exact location of the various connection points, see the machine drawing located in the electrical cabinet. -
Page 19: Power Supply
WD-40BRE Rev. (202303) Installation instructions 3.6.1 Power supply Information about electrical connections is available on the machine’s wiring diagram which is provided on delivery. Store the diagrams in the plastic pocket, located in the electrical cabinet, even after installation. •... -
Page 20: Steam (Optional)
WD-40BRE Rev. (202303) Installation instructions 3.6.4 Steam (optional) A shut-off cock must be installed on the incoming pipe (4). The required steam pressure can be found in the TECHNICAL SPECIFICATIONS. The connection is fitted with a filter. When connecting a pipe from the ceiling, it is taken into the same area as the water pipes behind the cover plate next to the electrical cabinet. -
Page 21: Checking And Setting The Flow
WD-40BRE Rev. (202303) Installation instructions 3.7 Checking and setting the flow The water flow is set in the factory but should be checked after the machine has been installed. 3.7.1 Checking and setting the final rinse flow “Diagnosis” tab In order to access “Diagnosis”, the user must log in with access level S1. The password for S1 is “wd”... -
Page 22: Checking And Setting The Pre-Rinse Flow
WD-40BRE Rev. (202303) Installation instructions 3.7.2 Checking and setting the pre-rinse flow • Connect hoses to the nozzles in the pre-rinse. Allow the hoses to run into a vessel that holds 6-7 litres. • Start the machine in accordance with THE USER INSTRUCTIONS and let it run for 1 minute. -
Page 23: Trial Operation
WD-40BRE Rev. (202303) Installation instructions 3.9 Trial operation Prepare the machine for trial operation with the help of OPERATING INSTRUCTIONS. The instructions describe the measures that must be taken to prepare the machine for operation. 3.9.1 Commissioning protocol This should be completed when the machine is started up and used. -
Page 24: Documentation
WD-40BRE Rev. (202303) Installation instructions 3. Check the setting of the reference values: All the reference values have been set to the recommended values on delivery. • Check that all reference values are correctly adjusted. • Check that the water temperatures (in the wash tanks and booster heater, etc.) are reached as per the reference values. -
Page 25: Operating Instructions
WD-40BRE Rev. (202303) Operating instructions 4. Operating instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. The machine's touch panel contains built-in guides on what and how things must be done. The use of the machine is dependent on how the machine is equipped. -
Page 26: Before Washing
WD-40BRE Rev. (202303) Operating instructions 4.1 Before washing 4.1.1 Machine design... -
Page 27: On/Off Button
WD-40BRE Rev. (202303) Operating instructions Curtain Emergency stop ON/OFF button Touch panel Grille for drying zone fan Alarm lamp for indication of alarms (extra equipment) Main switch Alarm lamp to indicate filters are full in the chemical wash tank (extra... -
Page 28: Touch Panel
WD-40BRE Rev. (202303) Operating instructions 4.1.3 Touch panel General The panel comprises four fields: • A = Top bar • B = Process bar • C = Activity field • D = Bottom bar Active (clickable) symbols are in blue. Inactive symbols are in grey. The activity... - Page 29 WD-40BRE Rev. (202303) Operating instructions Top bar (A) This indicates the machine status using text and symbols (2, 3, 4) and the date and time (1). Alarm and information messages are displayed here. More information about these is shown in the activity field (C).
- Page 30 WD-40BRE Rev. (202303) Operating instructions Symbols The following symbols and a brief description may be displayed in the various fields of the panel (some depending on machine type). Symbol Explanation Symbol Explanation Black: Information Change the water Blue: About the machine...
- Page 31 WD-40BRE Rev. (202303) Operating instructions Symbol Explanation Symbol Explanation Logged in Logged out Low flow Machine status No / Cancel No flow Other Alarm for operator START / ON Protocol Glass Plates Pots Relay test Repeat / Machine is in...
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Page 32: Preparations Before Filling
WD-40BRE Rev. (202303) Operating instructions 4.1.4 Preparations before filling In this chapter, figures are given in brackets from the figure beneath chapter 4.1.1 Machine design. Check: • that the machine and removable parts have been cleaned. If not – clean them! •... - Page 33 WD-40BRE Rev. (202303) Operating instructions • Check that the ON/OFF button beneath the touch panel is illuminated blue and the machine is in standby mode. • Press the ON/OFF button to start the machine. It may take up to 10 seconds before the screen on the touch panel illuminates and the ON/OFF button illuminates green.
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Page 34: Washing
WD-40BRE Rev. (202303) Operating instructions 4.2 Washing In this chapter, figures are given in brackets from the figure beneath chapter 4.1.1 Machine design. 4.2.1 Starting washing When the machine’s feed has started, it is indicated on the display that the machine is ready to wash and that automatic operation has been preselected. -
Page 35: Manual Operation
WD-40BRE Rev. (202303) Operating instructions 4.2.3 Manual operation When the machine has stopped and you do not wish to wait for automatic unloading, manual mode can be used to transport the items out of the machine. Button (b) must be pressed for manual operation. The start button (a) must also be pressed if the machine has stopped. -
Page 36: Changing The Water
WD-40BRE Rev. (202303) Operating instructions 4.2.8 Changing the water Use the menu button on the touch panel to access the menu. Select the program for changing the water and follow the instructions on the touch panel. To achieve the best possible washing results, it is important that the water is changed frequently. -
Page 37: After Use - Cleaning
WD-40BRE Rev. (202303) Operating instructions 4.3 After use – Cleaning HACCP is a preventive inspection system to ensure hygiene requirements are met during the washing process and cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements. Regular, thorough cleaning is also important from a hygiene perspective. -
Page 38: Daily Cleaning
WD-40BRE Rev. (202303) Operating instructions 4.3.3 Daily cleaning Internally The machine should be cleaned at least once a day when in normal operation. Go to the menu icon and select "Cleaning". Follow the instructions displayed on the machine's touch panel. -
Page 39: Annual Checks
WD-40BRE Rev. (202303) Operating instructions 4.3.6 Annual checks Safety valve for condensing battery 35-1-09-001-2 Safety valve for heat recovery unit (the figure shows a dishwasher with the feed direction right to left) Safety valve Connection for hot water Connection for cold water There is a safety valve on the pipe upstream of the dishwasher’s cold water... -
Page 40: Operating Problems
WD-40BRE Rev. (202303) Operating instructions 4.3.7 Operating problems Troubleshooting If the touch panel screen gives no indication of whether the ON/OFF button has been pressed, check the main switch to see whether it is turned on. When the main switch is set to the ON position, it will take up to 25 seconds before the ON/OFF button illuminates blue. - Page 41 WD-40BRE Rev. (202303) Operating instructions In addition to the faults shown on the touch panel, other faults can occur. The table below shows some faults which can be rectified by the operator. Troubleshooting Problem Cause Action Noise from the washing Foam in the tank.
- Page 42 WD-40BRE Rev. (202303) Operating instructions Information alarms (blue) An information alarm is generated, e.g. because a predetermined number of wash cycles has been reached. Type of alarm and minimise / maximise Descriptive text Symbol for type of alarm (maintenance) Error code...
- Page 43 WD-40BRE Rev. (202303) Operating instructions Error alarms (yellow) An error alarm is generated, e.g. because of a low temperature in one of the tanks. Type of alarm and minimise / maximise Error code Symbol for type of alarm Descriptive text...
- Page 44 WD-40BRE Rev. (202303) Operating instructions Critical error alarms (red) A critical error alarm is generated because a serious error has occurred. The majority of these alarms cannot be reset by the operator, and service personnel must be contacted. Type of alarm and minimise / maximise...
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Page 45: Technical Specifications
WD-40BRE Rev. (202303) Technical specifications 5. Technical specifications The manufacturer reserves the right to make changes to the technical data. TECHNICAL DATA Pump motor, chemical wash (kW) 2.35 Condensing fan (kW) 0.12 Drying zone fan (kW) Drive motor, belt (kW) 0.15... - Page 46 WD-40BRE Rev. (202303) Technical specifications CONNECTION, ELECTRICALLY HEATED MACHINE Total connected load (kW) 39.3 Main fuse 400V 3N~ (A) Max. connection area 400V 3N~ (L1-L3, N, PE) Cu (mm²) CONNECTION, STEAM-HEATED MACHINE 150–250 KPA Total connected load (kW) Main fuse 400V 3N~ (A) Max.