Wexiodisk WD-59CT Installation And User Manual
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Wexiodisk WD-59CT Installation And User Manual

Tray & cutlery dishwasher
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TRAY AND CUTLERY DISHWASHER
WD-59CT, WD-66CT
(translation of the original documentation)
Installation and user manual
S/N:
Valid from: 24. 01. 2011
Rev.: 2.0

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Summary of Contents for Wexiodisk WD-59CT

  • Page 1 TRAY AND CUTLERY DISHWASHER WD-59CT, WD-66CT (translation of the original documentation) Installation and user manual S/N: Valid from: 24. 01. 2011 Rev.: 2.0...

  • Page 3: Table Of Contents

    WD-59CT & WD-66CT Rev. 1. General information ................. 1 1.1 Symbols used in this manual ................1 1.2 Symbols on the dishwasher ................1 1.2.1 Machine marking ..................2 1.3 RoHS compatible ..................... 2 1.4 Checking that the machine and the manual correspond ........2 2.
  • Page 4 WD-59CT & WD-66CT Rev. 3.7 Connections ....................16 3.7.1 Dishwasher WD-59CT ................16 3.7.2 Dishwasher WD-66CT ................17 3.7.3 Water connection ..................18 3.7.4 Steam connection (Extra equipment) ............. 18 3.7.5 Condensation water connection (extra equipment) ........ 18 3.7.6 Drain connection ..................19 3.7.7 Detergent and drying agent ..............

  • Page 5: General Information

    WD-59CT & WD-66CT Rev. 2.0 (20110124) General information 1. General information Read the instructions in this manual carefully as they contain important informa- tion regarding the correct, effective and safe installation, use and servicing of the dishwasher. Keep this manual in a safe place so that it can be used by other operators of the dishwasher.

  • Page 6: Machine Marking

    WD-59CT & WD-66CT Rev. 2.0 (20110124) General information 1.2.1 Machine marking The rating plates are located at the bottom of the outfeed side and in the electrical cabinet. The technical information on the plates is also included on the machine's wiring diagram.

  • Page 7: Safety Instructions

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Safety instructions 2. Safety instructions 2.1 General information The machine is CE marked, which means that it complies with the requirements of the EU machinery directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property.

  • Page 8: Detergent And Drying Agent

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Safety instructions 2.4 Detergent and drying agent Only detergent and drying agent intended for industrial dishwashing machines must be used. Ordinary washing-up liquid must not be used in the machine or for soak- ing. Contact your detergent supplier regarding the choice of a suitable detergent.

  • Page 9: Cleaning

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Safety instructions 2.7 Cleaning The water in the chemical wash tank is at a temperature of approx. 60 °C and con- tains detergent. Be careful when emptying and cleaning the tanks. Use protective gloves.

  • Page 10: Installation

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3. Installation 3.1 General information The machine must be installed by authorised personnel only. Read these instructions carefully, as they contain important information regarding the correct installation method. The instructions should be used together with the machine drawing, wiring dia- gram and flow diagram.

  • Page 11: Space For Servicing

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.2.4 Space for servicing The area above the machine must not contain any equipment which could pre- vent the fitting, servicing and replacement of parts. A free height of at least 2.8 metres is required in order to remove the inspection doors.

  • Page 12: Marking Of Sections

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.4 Marking of sections The machine is normally divided into two sections. The installation instructions describe the assembly of a machine that has been split into two sections. The sections are marked on the outside of the packaging with the following informa- tion.

  • Page 13: Unpacking

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.5 Unpacking • Check against the delivery note that all the units have been delivered. • Remove the packaging, but leave the pallet and any transport supports in place. • Inspect the machine for any transport damage.

  • Page 14: Installation

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.6 Installation 3.6.1 General information Parts which must be assembled are prepacked inside each machine section to- gether with the necessary bolts, nuts, etc. Remove all lower cover plates (6). The final position of the machine is either free-standing in the room or placed with the back against a wall.

  • Page 15: Assembly Of Sections

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.6.2 Assembly of sections • Remove any transport supports. • Place section 2 in the appropriate place at the right height. Check that the section is horizontal using a spirit level. Adjust the machine using the legs.
  • Page 16 WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 66CT_06 Example of application of silicon. A=Bolt hole B=Silicon 66CT_07 Locking the stand. A=Leg B=Joint on the stand C=Stand D=M6x10 Bolts E=Joining tube...

  • Page 17: Pipes

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation Assembly of clamp strips and upper cover plates • When the sections have been fitted together, the clamp strips (A) should be fitted inside the joint. Fit the upper clamp strip first. Apply a small amount of silicon to the strips before fitting them into place.

  • Page 18: Assembling The Track And Conveyor Belt

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.6.4 Assembling the track and conveyor belt Screw the upper and lower tracks (4.9) of the conveyor belt together at the join between the sections using the support plates and nuts supplied. 66CT_09 Locking the upper and lower tracks.

  • Page 19: Other Assembly

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.6.5 Other assembly • Fit the overflow pipe (7) between the tanks. • Fit the chain (5) to the drive motor. • Pull out and connect the electric cables for the pumps and other compo- nents.

  • Page 22: Water Connection

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.7.3 Water connection The machine is supplied as standard without stopcocks for the water supply. Stopcocks must be installed on incoming pipes. It is important that the water supply has sufficient pressure to ensure the correct flow of water to the machine.

  • Page 23: Drain Connection

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.7.6 Drain connection The drain is connected using a 50mm metal tube which tolerates mechanical im- pacts. The drain must run to a floor drain, where its opening must be above the water level.

  • Page 24: Electrical Connection

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.7.9 Electrical connection This symbol on a machine component warns of the presence of electrical equip- ment. The component may only be removed by a qualified electrician. The ma- chine is sensitive to electrostatic discharge (ESD), which is why a static electricity wristband must be used when handling the electronics.

  • Page 25: Setting The Flows

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation Position of the earth bolt. A=Heat exchanger B=Earth bolt After completing the electrical installation, switch on the main switch and all circuit breakers. 3.8 Setting the flows The water flow is set in the factory, but should be checked after the machine has been installed.

  • Page 26: Checking And Setting The Final Rinse Flow

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.8.1 Checking and setting the final rinse flow • Prepare the machine for use in accordance with the INSTRUCTIONS FOR USE. • Start the machine using button (2) and let it run continuously.

  • Page 27: Checks During Trial Run

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.9.1 Checks during trial run If there is a start-up report, follow the instructions in the report and carry out the checks described. Start the machine and run it continuously in manual mode (see the instructions for use).

  • Page 28: Acknowledgement Of Completed Start-Up

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.9.3 Acknowledgement of completed start-up If a start-up report is not supplied with the machine on delivery, the following infor- mation must be completed and acknowledged by the customer for each start-up: Machine type:...

  • Page 29: Technical Documentation

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Installation 3.11 Technical documentation To ensure that the machine is operated and serviced correctly, it is important that the documentation supplied with the machine is made available to the personnel using it. The installation and user manual, which describes handling and care among other things, should be stored near the machine.

  • Page 30: Instructions For Use

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use 4. Instructions for use All staff using the machine must be given training in how the machine works by the person responsible for staff safety. The dishwasher should not be used by anyone suffering from a physical or mental illness.
  • Page 31 WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use 14 15 66CT_28 Display LEDs (5) which indicate that a function is activated Button for automatic operation Button for manual operation Button for feed Button for diagnostics function (only for service engineers) Button for diagnostic messages (only for service engineers) LED for indication of alarms.

  • Page 32: Preparations Before Filling

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use 4.1.2 Preparations before filling Check: • that the machine has been cleaned and that the stopcocks for the water are open. • the amount of detergent and drying agent. • that the dispensers are in place.

  • Page 33: Using The Machine

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use 4.2 Using the machine 4.2.1 Washing Setting for normal or heavily soiled loads (Extra equipment) If the machine has this function, you can change the wash pressure using lever (24). Put the lever in the position for normal loads when washing normally soiled items.
  • Page 34 WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use Unloading items manually If the machine has stopped and you do not wish to wait for automatic unloading, manual mode can be used to transport the dishware out of the machine.

  • Page 35: Emergency Stop

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use Washing heavily soiled items and other types of items The machine can be additionally fitted with a photocell (15) at the outfeed. The pho- tocell has a stop function when items other than trays and cutlery are to be washed, e.g.

  • Page 36: After Use

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use 4.3 After use 4.3.1 End of wash, cleaning HACCP is a preventive inspection system which ensures that hygiene require- ments are met during the washing process and the cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements.
  • Page 37 WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use Cleaning the exterior Wipe the outside of the machine with a soft, damp cloth. If detergent is used, it must not contain abrasives. Detergents containing abra- sives will damage the stainless steel panels.

  • Page 38: Cleaning And Checking Each Week Or As Required

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use 4.3.3 Cleaning and checking each week or as required Weekly cleaning should be more thorough than daily cleaning. In addition to the daily cleaning measures, follow these instructions: • Clean the washer arms (20). Remove the lower washer arms by pushing the lock on the front of the washer arm down and pulling the washer arm out.
  • Page 39 WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use Alarm texts Alarm text Cause Action (15) WEAK SIGNAL FROM There is dirt on one of the photo- Clean the photocells. The alarm in the display PHOTOCELL END LIMIT - cells (15) at the outfeed.
  • Page 40 WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use Alarm texts Alarm text Cause Action (51) OVERLOAD FEEDING AC- An object has stopped the belt. Remove the item. Start the feed by pressing but- TIVATED - REMOVE OBJECT - ton (5).
  • Page 41 WD-59CT & WD-66CT Rev. 2.0 (20110124) Instructions for use Troubleshooting In addition to the faults shown on the control panel, other faults can occur. The table below shows some faults which can be rectified by the operator. If the prob- lem persists, contact authorised service personnel.

  • Page 42: Technical Information

    WD-59CT & WD-66CT Rev. 2.0 (20110124) Technical information 5. Technical information The technical data, which is specific to each machine, can be found in the ma- chine's flow, machine and wiring diagrams. These are supplied with each ma- chine and are on the inside of the electrical cabinet door.
  • Page 43 WD-59CT & WD-66CT Rev. 2.0 (20110124) Technical information Connection, electrically heated machine WD-59CT WD-66CT Total connected power (kW) 49.7 50.4 Main fuse 400V 3N~ (A) Max. connection area 400V 3N~ (L1-L3, N, PE) Cu (mm²) Connection, steam-heated machine 150-250 kPa...

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