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Summary of Contents for Holzstar KGZ210 E
- Page 1 Operating Instructions Chop- and Mitre Saw KGZ 210 E KGZ 255 E KGZ 210 E KGZ 255 E...
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Page 2: Table Of Contents
4 Technical Data........11 Fax: 0049 (0) 951 96555 - 55 4.1 Table..............11 4.2 Type Plate KGZ 210 E........12 Email: info@holzstar.de 5 Transport, Packaging and Storage..12 Internet: www.holzstar.de 5.1 Delivery and Transport ........12 5.2 Packaging ............13 5.3 Storage ............. -
Page 3: Introduction
All data in these operating instructions has been com- You have made an excellent choice in purchasing a piled on the basis of the state-of-the-art, valid standards HOLZSTAR Chop- and Mitre Saw. and guidelines as well as our many years of expertise and experience. -
Page 4: Operator Responsibility
Safety - Operators shall obtain information about valid oc- cupational safety regulations and determine addi- WARNING! tional hazards as part of a risk assessment which result from the specific operating conditions at the This combination of symbol and signal term indicates machine's installation location. -
Page 5: Personal Protective Equipment
Safety Operating staff: Protective eyewear Operating staff has undergone an induction by the oper- ator about the entrusted tasks and potential hazards re- Protective goggles are intended to protect the eyes from flying parts sulting from improper behaviour. Operating staff shall ex- clusively be permitted to carry out any tasks beyond operation in normal mode if this has been specified in the operating instructions and operators have explicitly en-... -
Page 6: Safety Warnings For Lasers
Safety 2.6 Safety Warnings for Lasers 2.7 General Safety Instruction for the Electrical Tools The chop- and mitre saw has a built-in laser light. The la- ser is CLASS IIIa. These lasers do not normally present WARNING! an optical hazard. However, DO NOT stare at the beam, as this can cause flash blindness. - Page 7 Safety 3 Safety of the person d) Store unused electrical tools out of the reach of children. Do not allow anyone to use the electrical a) Be careful, consider what you're doing, and you tool who is not familiar with it or who has not read go to work with a power tool with common sense.
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Page 8: General Safety Rules
Safety 2.8 General Safety Rules 3. Do not use HSS (High Speed Steel) blades! Dama- ged, warped or deformed blades should not be used. NOTE! 4. Operate the saw only then if the protective devices have been fixed in the correct position. The saw Read these instructions completely before operating must be in good working order and properly mainta- ined. - Page 9 Safety 26. Ensure that the movable guards operate freely without jamming. Never lock the protective equipment WARNING! when it is open. This saw is designed for using on wood and wood- 27. Never cut pieces that are too small to be held secu- like products.
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Page 10: Intended Use
Intended Use 42.When using an extension cord, make sure that the 56.Always clamp the part to be machined firmly. Do not cord is fully unwound and that its length is less than saw workpieces that are too small to clamp. Other- 30 meters. -
Page 11: Technical Data
Technical Data Technical Data WARNING! Danger in case of misuse! 4.1 Table A misuse of the machine can result in dangerous situations. - Only operate the chop- and mitre saw in the power Model KGZ 210 E KGZ 255 E range given in the technical specifications. -
Page 12: Type Plate Kgz 210 E
Transport, Packaging and Storage Avoid of the vibration risk: 4.2 Type Plate KGZ 210 E 1) Use protective gloves during the operation 2) Limit operation time and shorten the trigger time Noise information Wear hearing protection! Measured sound values determined according to EN 62841-1. -
Page 13: Packaging
Transport, Packaging and Storage Devices may only be transported by authorized and qua- The tool arm is now securely locked for transport. Please lified persons. Act responsibly during transport and al- note that if the cutting depth is adjusted, the locking pin ways consider the consequences. -
Page 14: Description Of The Device
Description of the Device Description of the Device 9. Dust bag 10. Tilt angle lock Illustrations in these operating instructions may de- viate from the original. 11. Tilt angle scale 12. Fence Model KGZ 210 E 13. 6 mm. Hex key 14. -
Page 15: Scope Of Delivery
Setting up and Installation 6.1 Scope of Delivery The chop- and mitre saws KGZ 210 E und KGZ 255 E are supplied with the following parts: - Saw blade (mounted) - Screw clamp - Dust bag - Operating Instruction Setting up and Installation WARNING! To avoid accidental starting, which could result in se- rious injury, ALWAYS assemble all parts before... - Page 16 Setting up and Installation Model KGZ 210 E 3. Place the chop- and mitre saw on the surface aligning holes in base when holes drilled in the surface. Install Reducing the accumulation of sawdust and ensuring ma- holes, washers and nuts. ximum cutting efficiency can be achieved by clipping a dustbag to the dust extraction system.
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Page 17: Electrical Connection
Operation the Chop- and Mitre Saw Mounting to a Working Surface (Model KGZ 255 E) Use of an Extension Cable on the Model KGZ 255 E 1. Attach the power tool to the work surface with suitable If an extension cord is required, use an approved three- screws. -
Page 18: Adjustment Options On The Model Kgz 210 E
Operation the Chop- and Mitre Saw Switching Off the Chop- and Mitre Saw KGZ 255 E Wear safety boots! To switch off the machine, release the ON/OFF switch (Pos. 2). Release Knob (Model KGZ 210 E) Wear protective clothes! When boxed or during storage, transportation, the saw For all cuts, make sure that the saw blade does not come head is locked in the down position. - Page 19 Operation the Chop- and Mitre Saw 8.1.4Rotating Lower Blade Guard (Model KGZ Step 14: Retighten the Tilt Lock (10) and the lock nut that 210 E) secures the 0 ° Tilt Adjustment Screw (27). The rotating lower blade guard (Pos. 6) provides protec- 8.1.7Adjusting the squareness of the stop to tion from both sides of the blade.
- Page 20 Operation the Chop- and Mitre Saw Step 1: Pull the release button (2) and raise the saw arm Step 1: Pull the release button (2) and raise the saw arm (1) to full height. to its full height. Step 2: Loosen the miter locks (18) and raise the miter Step 2: Loosen the miter locks (18) and raise the miter lock (19).
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Page 21: Adjustment Options On The Model Kgz 255 E
Operation the Chop- and Mitre Saw Step 1: Pull the release button (2) and raise the saw arm Step 3: While holding the upper arm in this position, tigh- to its full height. ten the Locknut (25) to secure the Incision Depth Adjustment Screw (23). - Page 22 Operation the Chop- and Mitre Saw 8.2.3Cross cutting (Model KGZ 255 E) For cutting widths up to approx. 100 mm, it is possible to fix the saw-pulling function with the locking screw (22) for the return of the pulling aid. If the cutting width exceeds 100 mm, loosen the locking screw (22) for the pulling aid and the machine head (19) can be removed.
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Page 23: Double Mitre Cut Model Kgz 255 E
Operation the Chop- and Mitre Saw Step 6: Adjust the fence 90° to the blade and then tighten Step 2: Place a combination square (3) on the table with the four fence locking bolts. the ruler against the table and the heel of the square against the saw blade. -
Page 24: Setting The Maximum Cutting Depth (Model Kgz 210 E And Kgz 255 E)
Operation the Chop- and Mitre Saw (7). The saw has locking positions in angles of -45 °, -30 °, -22.5 °, -15 °, 0 °, 15 °, 22.5 °, 30 ° and 45 °, in which the turntable (25) audible locks. -
Page 25: Operation Of The Laser Modelkgz 255 E
Operation the Chop- and Mitre Saw Step 2: Check the blade depth again by moving the cut- 8.6 Workpiece clamp ting head forward and back along the table insert by making one complete cut. Model KGZ 210 E When a workpiece is clamped, the board should always 8.4.1 Setting the Trenching Facility on the Model be clamped with a screw clamp. -
Page 26: Care, Maintenance And Repairs
Care, maintenance and repairs Care, maintenance and re- If the carbon brushes need to be replaced, have this done by a qualified repair person pairs 9.2 Replacement the Saw Blade DANGER! Use protective gloves! Risk of fatal injury through electric shock! There is a risk of fatal injury on touching live compo- Model KGZ 210 E... -
Page 27: Electric Brake Modelkgz 255 E
Care, maintenance and repairs Step 16: Connect the saw to the power supply and run Step 10: Insert the saw blade wrench into the saw blade the blade to make sure it is working properly.. screw. Model KGZ 255 E Saw blade Outer Step 1: Disconnect the mains plug before working on the... - Page 28 Care, maintenance and repairs All protective and safety equipment must be immediately The central point of plastic protection: Use light house- reinstalled after having completed repair and main- hold oil (sewing machine oil) on metal-metal or metal- tenance work. plastic protective contact surfaces to ensure smooth, quiet operation.
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Page 29: Troubleshooting
Troubleshooting 10 Troubleshooting Fault Possible causes Elimination The Engine does not start up No mains power. Have the mains power /connection cable checked by qualified personnel. Connecting cable is defective. Engine does not run consi- Carbon brushes worn out Have the carbon brushes checked by quali- stently fied personnel and replaced if necessary. -
Page 30: Disposal Of Electrical Equipment
Electrical Wiring Diagrams 13 Spare parts 11.3Disposal of electrical equipment Note that electrical equipment contains a variety of recy- cling-capable materials and also environmentally haz- DANGER! ardous components. Please help to separate these com- Risk of injury caused by the use of ponents and dispose of them responsibly. -
Page 31: Spare Parts Drawing Kgz 210 E
Spare parts 13.2Spare parts drawing KGZ 210 E The following drawings should help in case of service to identify necessary spare parts. To order, send a copy of the part drawing with the marked components to your authorized dealer. Fig. 22: Spare parts drawing KGZ 210 E KGZ Series | Version 2.02 | EN... -
Page 32: Spare Parts Drawing Kgz 255 E
Spare parts 13.3Spare parts drawing KGZ 255 E Fig. 23: Spare parts drawing KGZ 255 E KGZ Series | Version 2.02 | EN... -
Page 33: Ec Declaration Of Conformity
Manufacturer/seller: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Germany hereby declares that the following product ® Product group: Holzstar Woodworking Machines Machine type: Chop- and Mitre Saw Designation of the machine *: KGZ 210 E Item number *: 5702210 KGZ 255 E... - Page 34 www.holzstar.de...
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