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Summary of Contents for Holzstar TKS Series
- Page 1 Instruction Manual Table Saw TKS 200 - 230V TKS 254 E - 230V, 400V TKS 254 PRO - 230 V, 400V TKS 200 TKS 254 E TKS 254 PRO...
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Page 2: Table Of Contents
7 Description of the Device ....... 9 Fax: 0049 (0) 951 96555 - 55 8 Scope of Supply ........10 E-Mail: info@holzstar.de Internet: www.holzstar.de 9 Set up before commissioning....10 9.1 Requirements for the installation site....10 9.2 Montage der Circular Table Saw ...... 11 9.3 Connection of the extraction system.... -
Page 3: Introduction
You have made an excellent choice in purchasing a All data in this operation manual has been compiled on HOLZSTAR Circular Table Saw. the basis of the state-of-the-art, valid standards and gui- delines as well as our many years of expertise and ex- perience. -
Page 4: Personal Protective Equipment
Safety IMPORTANT! Eye protection This combination of symbol and signal term indica- Protective glasses protect the eyes against pro-jected tes a potentially dangerous situation which may parts and splashes of liquid. cause material damage or harm the environment if it is not averted. -
Page 5: Operating Staff Qualification
Safety - Operators must make sure that all persons hand-ling Manufacturer: the machine have read and understood these opera- ting instructions. Operators must also regu-larly train Certain work must be carried out by manufacturer spe- staff and notify of the hazards. cialist staff only. -
Page 6: General Safety Instructions
Safety - Only use original spare parts and accessories to avoid Push stick possible risks and risks of accidents. The push stick serves as an extension of the hand and protects against accidental contact with the saw blade. - Basically, the workpieces to be machined must be free The push stick must always be used if the distance bet- of foreign bodies such as nails or screws. -
Page 7: Indended Use
Indended use Residual risks DANGER! The machine is built according to the state of the art Never let the table saw run unattended. Always and the recognized safety rules. Nevertheless, switch off the machine as soon as you leave your individual residual risks can occur when working. -
Page 8: Technical Data
Technical Data Technical Data Model TKS 200 / 230 V TKS 254 E 230V / 400V TKS 254 PRO 230V / 400V Length x Width x Height 1430 x 1000 x 1030 mm 1430 x 1000 x 1030 mm 1430 x 1000 x 1030 mm Weight 80 kg 105 kg... -
Page 9: Transport, Packaging, Storage
Transport, packaging, storage Transport, packaging, storage 6.3 Storage 6.1 Delivery and transport WARNING! Store the Circular Table Saw in such a way that it can Check the Planer-Thicknesser for visible transport da- not be put into operation by unauthorized persons mage upon delivery. -
Page 10: Scope Of Supply
Scope of Supply Scope of Supply TKS 254 E TKS 200, TKS 254 E and TKS 254 PRO - Base - Slide table - Rip fance - Angle stop ( TKS 200) - Table extension ( TKS 200) - Saw blade 200 x 30 x 2,8 mm / Z18 ( TKS 200) - Saw blade 254 x 30 x 3 mm / Z 24 (TKS 254 E, TKS 254 PRO) - Saw blade guard with suction hose... -
Page 11: Montage Der Circular Table Saw
Set up before commissioning - There must be a suction device with min. 690 m3 / Assembly of the substructure h extraction capacity, min. 20 m / s flow velocity at the suction connection; Hose diameter 100 mm, Step 1: Assemble the upper case to the lower case as max. - Page 12 Set up before commissioning Step 3: Tighten all handles to securely lock the rip fence. Mount the stop guide rail Step 1: Insert the hexagon bolts into the main table and extension tables. Loosely screw on 2 nuts on each hexagon screw. Step 2: Screw in the screws in the stop guide rail approx.
- Page 13 Set up before commissioning Step 2: Place the sliding carriage on the carrier and fa- sten it. Fig. 17: Mount hose guide Mount suction hoses Fig. 14: Mount sliding carriage Mount suction connection and protective devices Step 1: Screw the exhaust port at the bottom of the back of the machine with 4 M6x12 Phillips screws, washers, and nuts (nuts on the inside).
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Page 14: Connection Of The Extraction System
Electrical connection Step 3: Attach the 100 mm suction hose to the suction Causes are: connection on the machine housing with a hose • Pressure points when connecting cables are led through windows or door gaps. clamp. Attach the other end of the suction hose with •... -
Page 15: Mounting The Saw Blade
Assembly 11.1 Mounting the saw blade Step 1: Remove the table insert (Fig.20) and loosen the fixing screw of the saw blade. Fig. 23: Control riving knife Step 3: Fit the cover (20) with round head screw M 6 x 25, washer 6 and wing nut M6 to the splitting wedge (18) (Fig.24). -
Page 16: Commissioning
Commissioning Fig. 27: Inclination of the saw blade TKS 200 / TKS 254 PRO Fig. 26: Adjusting the longitudinal stop TKS 200 Height adjustment of the saw blade TKS 200 / TKS 254 E / PRO NOTE! The height of the saw blade can be adjusted by means of the handwheel (Fig.28). -
Page 17: Cutting Wide Workpieces
Work instructions 13.1 Cutting wide workpieces 13.3 Cutting edges and strips Width of the workpiece to be machined more than 120 Tool: Circular saw blade for fine cutting mm. Tool: Circular saw blade for longitudinal cutting Operation: Mount the longitudinal stop with a low Operation: Adjust the longitudinal stop according to the contact surface or use the auxiliary stop. -
Page 18: Cross Cutting Narrow Workpieces
Work instructions 13.5 Cross cutting narrow workpieces 13.7 Suction TKS 200 / TKS 254 E ATTENTION! Adjust the protective rail so that the parts of the The saw may only be used in combination with an workpiece do not come into contact with the upward adequate extraction system. -
Page 19: Selection Of Saw Blades
Work instructions 13.8 Selection of saw blades 13.9 Replacing the saw blade DANGER! Switch off the machine at the ON / OFF switch and pull out the mains plug! Wear safety gloves! Fig. 36: Blade types A - Cutting flat tooth saw blade - Saw blade change: Loosen the thumbscrew from the For all-round use extraction hood (20) and remove it. -
Page 20: Care, Maintenance And Overhaul/Repair
Care, maintenance and overhaul/re-pair 14.1 Care after working Use protective gloves! NOTE! Never use harsh cleaning agents for cleaning. This can lead to damage or destruction of the machine. Step 1: Remove the power plug from the socket. Fig. 39: Release the saw blade with the saw blade wrench Step 2: Drain and clean the extraction device - Remove the saw blade flange (31) and the saw blade Step 3: Clean the machine from sawdust and saw dust... -
Page 21: Troubleshooting
Troubleshooting 15 Troubleshooting Error Possible causes Solution Engine does not start 1. No mains voltage Have the power connection checked 2. Connection cable defective by qualified personnel. 3. Engine defective Engine is running, saw blade is not Drive shaft defective Replace the drive shaft turning Engine is getting hot... -
Page 22: Disposal Of Electrical Devices
Spare parts Spare part orders which do not include the above indi- 16.2 Disposal of electrical devices cations may not be taken into consideration. If the indi- cations regarding the mode of dispatch are missing, the Electrical devices include numerous recyclable materi- product is dispatched at the discretion of the supplier. -
Page 23: Spare Parts Drawings
Spare parts 17.2 Spare parts drawings The following drawings are intended to help in case of service, to identify necessary spare parts. To order send a copy of the parts drawing with marked components to your dealer. Spare parts drawing 1 TKS 200 Fig. - Page 24 Spare parts Spare parts drawing 2 Spare parts drawing 3 Fig. 42: Spare parts Drawing 2 (above) and 3 (below) for TKS 200 TKS Serie | Version 1.04...
- Page 25 Spare parts Spare parts drawing 4 Spare parts drawing 5 Fig. 43: Spare parts Drawing 4 (above) and 5 (below) for TKS 200 TKS Serie | Version 1.04...
- Page 26 Spare parts Spare parts drawing 1 TKS 254 E Fig. 44: Spare parts Drawing 1 for TKS 254 E TKS Serie | Version 1.04...
- Page 27 Spare parts Spare parts drawing 2 Spare parts drawing 3 Fig. 45: Spare parts Drawing 2 (above) and 3 (below) for TKS 254 E TKS Serie | Version 1.04...
- Page 28 Spare parts Spare parts drawing 4 Spare parts drawing 5 Fig. 46: Spare parts Drawing 4 (above) and 5 (below) for TKS 254 E TKS Serie | Version 1.04...
- Page 29 Spare parts Spare parts drawing 1 TKS 254 PRO Fig. 47: Spare parts Drawing 1 for TKS 254 PRO TKS Serie | Version 1.04...
- Page 30 Spare parts Spare parts drawing 2 Spare parts drawing 3 Fig. 48: Spare parts Drawing 2 (above) and 3 (below) for TKS 254 PRO TKS Serie | Version 1.04...
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Page 31: Electrical Schematic
Electrical schematic 18 Electrical schematic TKS 200 und 254 E 230 V Fig. 49: Electrical schematic TKS 200 and TKS 254 E TKS 254 PRO 230 V Fig. 50: Electrical schematic for TKS 254 PRO TKS 254 E 400 V and TKS 254 400 V Fig.37: Electrical schematic for TKS 254 E 400 V and TKS 254 PRO 400 V TKS Serie | Version 1.04... -
Page 32: Ec Declaration Of Conformity
Stürmer Maschinen GmbH M anufacturer / distributor: Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt hereby declares that the following product Product Category: Holzstar® Wood working machine Circular Table Saw Machine typ: TKS 200 - 230V Designation of the machine: TKS 254 E - 230V... -
Page 33: Notes
Notes 20 Notes TKS Serie | Version 1.04... - Page 34 www.holzstar.de...
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