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Summary of Contents for Holzstar ADH 2540 230V
- Page 1 Instruction Manual Planer-Thicknesser ADH 2540 230 V ADH 2540 400 V ADH 3050 230 V ADH 3050 400 V ADH 3050 / 230 V...
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Page 2: Table Of Contents
4 Technical Data......... 9 4.1 Type plate ............9 Fax: 0049 (0) 951 96555 - 55 5 Transport, packaging, storage....9 E-Mail: info@holzstar.de 5.1 Delivery and transport......... 9 Internet: www.holzstar.de 5.2 Packaging ............10 5.3 Storage ............. 10 6 Description of the device ..... 10 6.1 Scope of delivery .......... -
Page 3: Introduction
All data in this operation manual has been compiled on You have made an excellent choice in purchasing a the basis of the state-of-the-art, valid standards and gui- HOLZSTAR Planer-Thicknesser. delines as well as our many years of expertise and expe- rience. -
Page 4: Operator Responsibility
Safety - Operators shall obtain information about valid oc- cupational safety regulations and determine addi- DANGER! tional hazards as part of a risk assessment which This combination of symbol and signal term indica- result from the specific operating conditions at the tes a immediate dangerous situation which may machine's installation location. -
Page 5: Personal Protective Equipment
Safety Operating staff: Protective gloves Operating staff has undergone an induction by the ope- rator about the entrusted tasks and potential hazards re- The protective gloves provide protection for the sulting from improper behaviour. Tasks which go beyond hands against sharp-edged components, as well as normal operation may only be carried out by the operator against friction, abrasions or deeper injuries. -
Page 6: Safety Devices
Safety 2.6 Safety devices - The machine may only be put into operation and operated by persons who are familiar with the ma- chine and are aware of the dangers involved in Kickback protection handling the machine. Keep visitors, unauthorised The kick-back guard prevents the workpiece from kicking persons and above all children away from the ma- back against the operator when the cutter head is rota-... - Page 7 - Do not use the machine in places where there is a - Only use original accessories and spare parts from risk of fire or explosion. HOLZSTAR. - When working outdoors, use only the correctly mar- ked and approved extension cable.
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Page 8: Intended Use
Intended use Intended use 3.2 Residual risks The Planer-Thicknesser ADH 2540 or 3050 is used for The machine has been built with modern technology in planing and thicknessing boards and strips of wood. The accordance with recognised safety regulations. Nevert- processing of solid wood, chipboards, panels and profi- heless, some residual dangers may still exist. -
Page 9: Technical Data
Technical Data Technical Data Model ADH 2540 ADH 3050 Sound pressure le- 81 dB(A) 84 dB(A) Model ADH 2540 ADH 3050 vel Lp Length approx. 1105 mm 1140 mm Sound power level 93 dB(A) 97 dB(A) Width/depth approx. 750 mm 800 mm Absorbed power 1,8 kW... -
Page 10: Packaging
Description of the device Transport with a forklift/lift truck: WARNING! For shipping, the device packed in a cardboard box is deli- vered on a pallet so that it can be transported with a forklift Severe or fatal injuries may occur if parts of the or a pallet truck. -
Page 11: Scope Of Delivery
Installation and connection 6.1 Scope of delivery CAUTION! - Planer-Thicknesser Observe the weight of the machine! - Convertible chip suction hood The machine may only be set up by two persons to- - Integrated suction gether. Check auxiliary equipment accordingly for suf- - Chip collection bag ficient dimensioning and load capacity. - Page 12 Installation and connection 1 Surface and thickness planer Step 5: Mount the front and rear castor brackets to the machine base (Fig.9). 2 Workpiece stop 3 Suction hose Step 6: Bolt the front and rear castor brackets together 4 Hose clamps (2 pieces) using the connecting rod (Fig.9).
- Page 13 7.2.2Assembly of the chip bag DANGER! Suction hoses must be flame-retardant and electri- Fig. 15: Mounting the suction hose cally conductive. Only use original HOLZSTAR suc- tion hoses. To prevent dust deposits in the machine, an extraction system with sufficient capacity must be connected.
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Page 14: Electrical Connection
Operation 7.3 Electrical connection DANGER! Risk of death due to electric shock! There is a danger to life when in contact with live components. Switched-on electrical components can execute uncontrolled movements and cause serious injuries. DANGER! All work on the electrical installation may only be car- ried out by a qualified electrician. -
Page 15: Dressing Of Workpieces
Operation Step 2: Use a hose clamp to connect the suction hose to the suction socket of the machine frame and DANGER! the suction socket of the planer table (Fig. 18). Check the electrical connection, cables and contacts before commissioning. Wear ear protection! Wear protective goggles! Wear safety shoes! -
Page 16: Thickness Planing Of Workpieces
Operation Fig. 23: Adjustment and material guidance Surface planing Fig. 20: Adjusting the slitter shaft cover Step 12: After finishing the operation, switch off the ma- Step 7: Release the clamping lever (D, Fig.21) to move chine with the red stop button. the stop to the desired position. - Page 17 Operation Fig. 25: Assembly of chip suction hood Fig. 28: Feed lever Step 6: Swing the suction hood upwards (Fig.26) and fix Step 10: Switch on the machine. it in place using the two brackets (H, Fig.25). Ensure that it engages properly! Step 11: Place the workpiece with the surface to be ma- chined facing upwards.
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Page 18: Changing And Adjusting The Planing Knives
Operation Step 9: Repeat all steps for the second knife. Step 10: Place the setting jig with the two supports A on the table and turn the planer head. The surface B should be directly above the knife. Fig. 31: Locking the dressing table DANGER! In case of a defect, switch off the machine immedi- ately. -
Page 19: Care, Maintenance And Repair
Care, maintenance and repair Care, maintenance and repair 9.1.1Tool maintenance Knife block, planing knives and clamping devices must be cleaned of resin regularly, as a clean tool improves DANGER! the planing quality. Risk of fatal injury due to electric shock! Contact with live components may result in fatal NOTE! injury. -
Page 20: Troubleshooting
Troubleshooting 9.2.2Suction The threaded spindle for height adjustment of the thick- nessing table must only be treated with dry lubricant. The Check the suction system daily to ensure that it is func- table surfaces and the infeed and outfeed rollers must al- tioning properly. -
Page 21: Disposal, Recycling Of Used Devices
Disposal, recycling of used devices 11 Disposal, recycling of used 12 Spare parts devices DANGER! Please take care in your own interest and in the interest of Risk of injury due to the use the environment that all component parts of the machine of wrong spare parts! are only disposed of in the intended and permitted way. -
Page 22: Spare Parts Drawing
Spare parts 12.2Spare parts drawing The following drawings are intended to identify the required spare parts in the event of service. If applicable, submit a copy of the parts drawing including the highlighted components to your authorised retailer. 12.2.1 Spare parts drawing ADH 2540 Fig. - Page 23 Spare parts 12.2.2 Spare parts drawing ADH 3050 Fig. 35: Spare parts drawing Planer-Thicknesser ADH 3050 ADH-Series | Version 1.02...
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Page 24: Electrical Circuit Diagrams
Electrical circuit diagrams 13 Electrical circuit diagrams 13.1Electrical circuit diagram 230 V Models Fig. 36: Electrical circuit diagram ADH 230 V Models 13.2Electrical circuit diagram 400 V Models Fig. 37: Electrical circuit diagram ADH 400 V Models ADH-Series | Version 1.02... -
Page 25: Ec-Declaration Of Conformity
According to machine directive 2006/42/EC Annex II 1.A Manufacturer/distributing company: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt herewith declares that the following product Product group: Holzstar® Woodworking machines Type of machine: Planer-Thicknesser Designation of the machine *: Item number *: ADH 2540 230 V 5904125... - Page 26 www.holzstar.de...
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