Holzstar TKS 254 E Instruction Manual

Holzstar TKS 254 E Instruction Manual

Circular table saw
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Instruction Manual
Circular Table Saw
TKS 254 E - 230V
TKS 254 E

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Summary of Contents for Holzstar TKS 254 E

  • Page 1 Instruction Manual Circular Table Saw TKS 254 E - 230V TKS 254 E...
  • Page 2 Imprint Circular Table Saw Product identification Item number: 5902025 TKS 254 E - 230V Stürmer Maschinen GmbH Manufacturer Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax: 0049 (0) 951 96555 - 55 E-mail: info@holzstar.de Internet: www.holzstar.de Information on Operating Instructions Original operating instructions...
  • Page 3: Table Of Contents

    Table of content CAUTION: Read the instruction manual before using the appliance ..........1 Safety Rules ............................2 ……The Operator ..........................5 ……Before working ......................... 5 ……While working ........................... 5 ……After working ..........................5 ……Machine maintenance ......................6 Grounding Instructions ........................6 Features .............................
  • Page 4: Safety Rules

    This manual has been prepared for the owner and operators of Model TKS 254E. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your circular saw bench, and to aid in using the machine safely, read this manual thoroughly and follow instructions carefully.
  • Page 5 Housekeeping. Before turning on machine, remove all extra equipment such as keys, wrenches, scrap, and cleaning rags away from the saw. Careless acts. Give the work you are doing your undivided attention. Looking around, carrying on a conversation, and “horseplay” are careless acts that can result in serious injury. Disconnect machine before performing any service or maintenance or when changing blades.
  • Page 6 Drugs, alcohol, medication. Do not operate this machine while under the influence of drugs, alcohol, or any medication. Health hazards. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: * Lead from lead-based paint.
  • Page 7: The Operator

    ……Location Certain types of woods. press boards, etc. produce hazardous dust emissions when being processed. For this reason, processing procedures must be performed with an exhaust unit (air speed at the connection points: 20m/s) Be sure to switch on the machine and the exhaust unit simultaneously.
  • Page 8: Machine Maintenance

    ……Machine maintenance Unplug the mains cable before any mechanical or electrical work is per-formed or when the sawing tool is changed. Regularly lubricate mechanical parts: threaded rods, gears, driving chains, hinges, sliding parts, etc. Grounding Instructions Caution: This tool must be grounded while in use to protect the operator from electric shock. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • Page 9: Features

    Features FIG.1 Specifications - 7 - TKS 254E CIRCULAR SAWBENCH VER 2015-05...
  • Page 10: Receiving

    Receiving Remove the saw and accessories from the shipping carton and inspect for damage. Any damage should be reported to your distributor and shipping agent immediately. Before proceeding further, read your instruction manual thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures. Contents of the box Saw body with switch 1 set...
  • Page 11: Mounting And Adjusting The Splitting Wedge

    Mounting and adjusting the splitting wedge Fig. 4 Fig. 5 Loosen the flange base with a 13 mm wrench and insert the splitting wedge. Adjust the splitting wedge and be sure to maintain a distance of approx. 3mm to the saw blade (Fig. 4). Securely fasten the splitting wedge with screw.
  • Page 12: Adjusting The Cutting Height

    Use the right guide notch as an optical reference to check that the longitudinal limit stop setting is parallel. (Fig. 7) & (Fig. 8). Then longitudinal limit stop can be moved or turned for flat work pieces by loosening the lower M8 clamp screw in the limit stop holder. (Fig. 9) & (Fig. 10). The longitudinal limit stop can be used on the left or the right side of the saw blade.
  • Page 13: Adjusting The Pivot

    Adjusting the Pivot Release the lock knob A (Fig.13). The saw blade can be lowered by up to 45º by applying pressure to the hand wheel B (Fig.14). The height can then be adjusted as the pressure on the hand wheel is removed. Fig.
  • Page 14: Cutting Narrower Work Pieces, Edges And Strips

    Cutting narrower work pieces, edges and strips… Use the flat edge of the longitudinal limit stop for work pieces narrower than 120 mm. Use a parallel intermediate piece if necessary. Secure longer work piece so that they do not flip after the cutting procedure (i.e.
  • Page 15 FIG.19 Malfunctions Machine vibrates Clamping levers for height and diagonal adjustment are not tightly screwed. Sawing tool is not tightly screwed. Cuts are not clean/wood is burned Sawing tool is dull. Sawing tool is incorrectly mounted. Rapid sawing tool wear Sawing tool is incorrectly sharpened.
  • Page 16: Wiring Diagram

    Machine comes to a stop Overloading (feeding too rapid, sawing tool is dull). Wood is raised by the rear side of the saw blade Longitudinal limit stops are not parallel. Splitting wedge is not aligned or crossing is too weak. The spindle height is difficult to adjust Thoroughly clean and lubricate the threaded rod, gears and slide tracks.
  • Page 17: Spare Parts Drawings

    FINAL ASSEMBLY - 15 - TKS 254E CIRCULAR SAWBENCH VER 2015-05...
  • Page 18 FINAL ASSEMBLY PART LISTS CODE DESCRIPTION CODE DESCRIPTION T0814 Underprop TS2706 Supporting plate Hex nut M6 Washerφ6 TS2707 Linking plate I TS2707A Linking plate II Hex bolt M6X16 Hex nut M5 Washerφ5 Screw M5X12 TS2708 Three-way pipe Screw M6X16 Washerφ6 TS25 Saw faceplate Big washerφ6...
  • Page 19 Washerφ6 TS32 Supporting rear Screw M6X30 Hex nut M6 Big washerφ6 TS11 Extending table Hex bolt M6X16 Screw M4X6 Tooth washer 4 K41912 Pointer Screw M6X16 Washerφ6 Hex nut M6 Washerφ6 K41904 Supporting plate Hex locking nut M6 Washerφ6 TS34 Main table Screw M6X45 K41909...
  • Page 20 SLIDING TABLE ASSEMBLY SLIDING TABLE ASSEMBLY PART LISTS NO. CODE DESCRIPTION CODE DESCRIPTION K0105 C-shaped ring K0104 sliding axle K0103 Eccentric bush GB6172-86 Hex thin nut M8 GB77-85 Set screw M8X25 K0118 Eccentric nut Washer φ6 K0117 Trolley GB97.1-85 K0112 T-shaped bolt GB78-85 Set screw M8X10 1...
  • Page 21 FENCE ASSEMBLY FENCE ASSEMBLLY PART LISTS CODE DESCRIPTION QTY NO. CODE DESCRIPTION K0501 Locking handle GB5783-86 Hex bolt M6X25 Washer φ6 GB97.1-85 K0504 Fixing plate K0503 Locking bracket 1 K0506 Long fence GB70-85 Socket cap K0507 Rubber tray screw M6X30 GB6170-86 Hex nut M6 GB/T96.2-2002 Large erφ6...
  • Page 22 MITTRE GAUGE MITER GAUGE ASSEMBLY PART LISTS NO. CODE DESCRIPTION CODE DESCRIPTION K0603 T-shaped plate Washer φ8 K0601 Miter gauge GB97.1-85 K0602 Long handle - 20 - TKS 254E CIRCULAR SAWBENCH VER 2015-05...
  • Page 23 SAW ASSEMBLY SAW ASSEMBLY PART LISTS NO. CODE DESCRIPTION NO. CODE DESCRIPTION Screw M6X16 TS0707 Dust collector Washer φ8 Hex bolt M8X16 K4190708 Platen Saw blade “C”ring φ20 TS0709 Driven pulley “C”ring φ47 Bearing 6204 TS0711 Saw axis TS07122 Parallel plate Spring washer 16 Thin hex nut M16 2 Large washer...
  • Page 24 5J384 Cuneal belt K4190710 Motor pulley Very large washer Hex bolt M6X16 φ6 TS0703 Turning pole TS0702 Motor rack “C”ring φ19 TS0714 Motor Washer φ8 Hex bolt M6X16 Washer φ8 Hex bolt M8X35 TS0723 Clamp plate TS2000709 Riving wedge TS0706 Clamp plate Screw 3.5X25 TS2000749 Exterior dust...
  • Page 25: Eu Declaration Of Conformity

    Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt hereby declares that the following product Holzstar® Woodworking Machines Product Category: Machine type: e typ Circular Table Saw TKS 254 E - 230V Denomination of the Machine: 5902025 Item number Serial number: ___________________ 20____ Year of manufacture: corresponds, on the basis of its design and construction, as well as the version that we have put into circulation, with the relevant fundamental health and safety requirements of (subsequent) EU Directives.
  • Page 26 www.holzstar.de...

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