Related Manuals for Holzstar HBS 231-1
Summary of Contents for Holzstar HBS 231-1
- Page 1 Instruction Manual Wood Band Saw HBS 231-1 HBS 261-2 HBS 321-2 HBS 361-2 HBS 231-1 HBS 261-2...
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Page 2: Table Of Contents
7.5 Before commissioning ........14 8 Seetings ..........14 Genuine operating instructions 8.1 Settings on the HBS 231-1 ....... 14 8.2 Seetings on the HBS 261-2 ......17 Published: 06.11.2019 8.3 Settings on the HBS 321-2 and 361-2 ....21 8.4 Adjustment the rip fence scale...... -
Page 3: Introduction
All data in these operating instructions has been compi- You have made an excellent choice in purchasing a led on the basis of the state-of-the-art, valid standards HOLZSTAR Wood Band Saw. and guidelines as well as our many years of expertise and experience. -
Page 4: Operator Responsibility
Safety - Operators shall clearly manage and specify the re- sponsibilities for installation, operation, trouble- ATTENTION! shooting, maintenance and cleaning. This combination of symbol and signal term indica- - Operators must make sure that all persons hand- tes a potentially hazardous situation which may ling the machine have read and understood these cause minor or light injuries if it is not averted. -
Page 5: Personal Protective Equipment
Safety Qualified electrician: Safety boots Due to the electrician's specialised training, know-how, experience and knowledge of pertinent standards and The safety boots protect the feet against crushes, fall- regulations the electrician is in a position to work on the ing parts and slipping over on slippery underground. electrical systems, and autonomously identify and avoid potential hazards. -
Page 6: Safety Labels On The Band Saw
- Only use original accessories and spare parts from - Pay attention to the saw blade during operation. HOLZSTAR. DO NOT TOUCH THE SAW BLADE! - Before cutting a workpiece with a band saw, let the 2.6 Safety labels on the band saw... -
Page 7: Misuse
Intended Use Only saw blades suitable for the machine may be used. Speed selection The wooden band saw is suitable for private use, not for in- dustrial use. The harder the material, the lower the speed of the saw Proper use also includes compliance with all information in blade must be. -
Page 8: Technical Data
230 V 230 V Connections 4.2 Scope of supply Length Work 300 mm 360 mm 480 mm 545 mm table HBS 231-1 Width Work 300 mm 320 mm 390 mm 515 mm table - Saw band Height Work 405 mm... -
Page 9: Packaging
- The machine must not be rocked by the crane during transport. 5.1 Packaging Fig. 3: Wood Band Saw HBS 231-1 All of the machine‘s packaging materials and packing 1 Handle aids are suitable for recycling and must always be dispo- 2 Handle screw saw blade tension sed of using material-based recycling systems. -
Page 10: Optional Accessories
Setting up and connection Setting up and connection HBS 261-2 / HBS 321-2 / HBS 361-2 7.1 Requirements for the place of operation Remove the band saw from the packaging and all pro- tective films. Do not set up or operate the machine in a damp or wet environment. - Page 11 Setting up and connection The wood band saw is already delivered largely as- Assembly of the saw table HBS 231-1 sembled. Only a few parts like the saw table, the rip fence and the handwheels have to be assembled after Step 1: Unscrew the nut, washers and wing screws on delivery.
- Page 12 Push stick Fig. 11: Mounting the retaining hook Mounting the HBS 231-1 on a workbench The bandsaw HBS 231-1 can be mounted on a work- bench with 4 screws. Fig. 14: Fasten the underframe Step 3: Place the machine in the prepared place and tighten the nuts.
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Page 13: Electrical Connection
Setting up and connection Mounting the guide rail HBS 261-2 / 7.3 Electrical connection HBS 321-2 / HBS 361-2 DANGER! Step 1: Fix the guide rail with the 4 knobs on the saw table. Risk of fatal injury due to electric shock! Contact with live components may result in fatal injury. -
Page 14: Connection Of The Chip Extraction
Make sure your extension cord is properly connected 8.1 Settings on the HBS 231-1 and in good condition. Always replace a damaged exten- sion cord or have it repaired by a qualified person before using it. - Page 15 Seetings Step 2: Slowly turn the top roller clockwise by hand. The Blade tension saw band should run centrally on the rubber pads of the roller. Be careful not to grab the saw blade. Step 3: If the saw blade does not run in the middle, cor- rect the saw blade by turning the knob to the left or right.
- Page 16 Seetings Step 2: Loosen the screw (A, Fig.23)) and adjust the posi- Adjusting the lower saw band guide tion of the guide bearing so that the guide bea- ring is 1 or 2 mm (Fig.24) away from the teeth of The lower saw band guide must be readjusted after each the saw blade.
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Page 17: Seetings On The Hbs 261-2
Seetings A saw blade change is required when using different ma- terials and material thicknesses, as well as worn saw Handle band. Step 1: Lower the upper saw blade guide to the lowest position and unscrew the lock nut, washers and wing screws on the saw table. - Page 18 Seetings Adjusting the saw blade tension DANGER! The saw blade tension must be checked before each use! Handle WARNING! Excessive saw blade tension can cause saw blade Fig. 32: Setting the swivel table breakage and serious injury. Aligning the saw blade Too low a saw blade tension can lead to slippage of the tape guide rollers and thus to the standstill of the If the saw blade does not run in the middle of the rollers,...
- Page 19 Seetings Adjusting the upper saw band guide Guide roller Before each sawing process, the upper saw band guide must be adjusted depending on the workpiece height. The upper saw band guide must be approx. 3 mm above the workpiece. Step 1: Loosen the saw blade guide wheel and use the dial to adjust the height.
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Page 20: Speed
Seetings Changing the saw band Speed Bottom engine pulley DANGER! Before changing the saw blade, switch off the ma- chine, pull out the mains plug and wait until the band saw band stops. Wearing safety gloves! Engine pulley DANGER! Fig. 40: Set cutting speed Use only suitable saw bands! Step 4: Close the lower roller cover. -
Page 21: Settings On The Hbs 321-2 And 361-2
Seetings Step 3: Use the turning handle to set the upper saw band rol- ler in the lowest position and then relax saw band. Handle swivel table handle Fig. 46: Setting the swivel table Aligning the saw blade If the saw blade does not run in the middle of the rollers, the tracking must be corrected by adjusting the inclina- tion of the band saw blade. -
Page 22: Saw Blade 1575 1826
Seetings Adjusting the saw blade tension Adjusting the saw band tension indicator The blade tension indicator can be adjusted for blades DANGER! that are known to be cut over / under length by different manufacturers. If the blade is moderately tensioned, loo- The saw blade tension must be checked before each sen the locking screw and raise or lower the blade indi- use! - Page 23 Seetings Guide roller backside Guide roller sideways Fig. 54: Set the position of the lower tape guide Fig. 52: Adjustment the guide bearings Step 3: Loosen the screw (B. Fig.51) and set the back of Adjusting the cutting speed the guide roller to 0.5 mm (Fig.53) behind the back of the blade.
- Page 24 Seetings Step 1: Loosen the guide rail fasteners and remove them from the band saw. Handle belt tension Fig. 56: Adjust the belt tension Handle guide rail Step 2: Position the motor so that the drive belt in the middle can be pressed through approx. 10mm. Fig.
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Page 25: Adjustment The Rip Fence Scale
Operation of the Wood Band Saw Step 7: Close the upper and lower roller cover. Operation of the Wood Band Saw Step 8: Re-attach the guide rail to the band saw. DANGER! Step 9: Align the saw blade. Switch on the bandsaw and Risk of fatal injury due to electric make sure that the saw blade is moving correctly. -
Page 26: Workflow
Operation of the Wood Band Saw NOTES FOR SAWING! Use hearing protection! - The band saw does not cut the workpiece automati- cally. The user allows cutting by guiding the work-piece into the moving saw blade. Use protective goggles! - The teeth cut the workpiece in the direction of the worktable (down). -
Page 27: Rip Fence
Operation of the Wood Band Saw 9.3 Rip fence 9.6 Using the rip fence For straight longitudinal cuts, the workpiece is guided The rip fence can be used on both sides of the blade. If along the rip fence. The rip fence can be adjusted to the the rip fence moves from one side of the saw blade to the desired cutting width. -
Page 28: Connection To An Exhaust System
Operation of the Wood Band Saw To set the stop parallelism, loosen the screws (H, 9.8 Types of cuts Fig.67), set the stop and then fix it again. Longitudinal cuts The longitudinal cuts are sawing along the workpiece grain. It is possible to saw along a torn line without a rip fence or along the rip fence for a better result. -
Page 29: Care, Maintenance And Repair
Care, maintenance and repair 10 Care, maintenance and repair Step 4: Clean the wooden band saw regularly with a damp cloth and a mild detergent. Step 5: Spray or oil all unpainted metal surfaces with a In this chapter you will find important information on the little anti-rust spray. -
Page 30: Troubleshooting
Troubleshooting 11 Troubleshooting DANGER! If one of the following errors occurs, stop working with the machine immediately. It could lead to serious injuries. All repairs or replacement work may only be carried out by qualified and trained specialist personnel. Fault Possible causes Solution The wood band saw does not start... -
Page 31: Disposal, Reusing Used Machines
Disposal of used electrical and electronic equipment (Applicable in the countries of the European Union and The drive belt for the Wood Band Saw HBS 231-1 must other European countries with a separate collection sy- be ordered. The drive belt has the number 65 in the stem for these appliances). -
Page 32: Spare Parts Drawings
The following spare parts drawings are intended to help identify the necessary spare parts. To order, please send a copy of the list of spare parts with the marked components to your dealer.. Fig. 70: Spare parts drawing 1 - Wood Band Saw HBS 231-1 HBS Series | Version 1.02... - Page 33 Spare parts Spare parts drawing HBS 261-2 Fig. 71: Spare parts drawing 2 - Wood Band Saw HBS 261-2 HBS Series | Version 1.02...
- Page 34 Spare parts Spare parts drawing HBS 321-2 and 361-2 Fig. 72: Spare parts drawing 3 - Wood Band Saw HBS 321-2 and 361-2 HBS Series | Version 1.02...
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Page 35: Electrical Circuit Diagram
Electrical circuit diagram 14 Electrical circuit diagram Fig. 73: Electrical circuit diagram HBS Series | Version 1.02... -
Page 36: Ec Declaration Of Conformity
As per machine directive 2006/42/EC, Appendix II 1.A Stürmer Maschinen GmbH Manufacturer/seller: Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt hereby declares that the following product Holzstar® Woodworking machines Product group: Wood Band Saw Machine type: HBS 231-1 5902423 Designation of the machine *:... -
Page 37: Notes
Notes 16 Notes HBS Series | Version 1.02... - Page 38 www.holzstar.de...
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