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Holzstar SFK 254/30-1300 Operating Instructions Manual

Saw-mill combination
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Translated from German to English - www.onlinedoctranslator.com
Operating instructions
Saw-mill combination
SFK 254/30-1300 230V/50Hz/1Ph
SFK 254/30-1300 400V/50Hz/3Ph
SFK 254/30-1300 400V/50Hz/3Ph

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  • Page 1 Translated from German to English - www.onlinedoctranslator.com Operating instructions Saw-mill combination SFK 254/30-1300 230V/50Hz/1Ph SFK 254/30-1300 400V/50Hz/3Ph SFK 254/30-1300 400V/50Hz/3Ph...

  • Page 2: Table Of Contents

    Table of contents 1 Security..............................4 1.1 Safety instructions (warnings) ........................ 4 1.3 Reasonably foreseeable misuse......................6 1.4 Residual risks ................................ 6 1.5 Qualifications of personnel..........................7 1.6 General safety instructions..........................8 1.7 Safety devices..............................10 1.8 Safety markings ............................10 1.9 Safety data sheets ..............................
  • Page 3 If you still have questions after reading this manual or if you cannot solve a problem using this manual, please contact your dealer. Product identification: Information about the manufacturer: - Stürmer Maschinen GmbH Saw-mill combination Article number Dr.-Robert-Pfleger-Straße 26; D-96103 Hallstadt/Bamberg SFK 254/30-1300 230V/50Hz/1Ph 5945313 SFK 254/30-1300 400V/50Hz/3Ph 5945314 (+49)0951 - 96555-55 info@holzstar.de Email: www.holzstar.de Internet:...

  • Page 4: Security

    Security Conventions of representation provides additional information calls you to action Lists This part of the operating instructions explains the meaning and use of the warnings used in this manual, specifies the intended use of the saw-mill combinations, draws your attention to dangers that could arise for you and other persons if these instructions are not followed, informs you how to avoid dangers.
  • Page 5 Pictograms that indicate specific hazards General Warning of hot Warning about Warning about Warning about electric Hand injuries surface automatic Warning signs Tension Start-up Warning of obstacles Warning of floating Warning: Danger of tipping! Warning about Load! on the ground flammable substances! Warning of opposing Roll!

  • Page 6: Intended Use

    1.2 Intended use The saw-milling combination SFK 254/30-1300 is a combined woodworking machine that enables both longitudinal and cross-cutting as well as milling work with a vertical spindle on semi-finished products made of wood or wood-based materials. The machine is designed for operation by a single person. Part of the...

  • Page 7: Authorized Persons

    Hearing damage when working on the machine for a long time with defective hearing protection Danger of inhaling wood dust (if necessary, an extraction system must be used in accordance with legal regulations). Risk of injury to the upper limbs (e.g., hands, fingers) from the rotating blade shaft. Heat generated by components can cause burns and other injuries.

  • Page 8: General Safety Instructions

    The operator must ensure that the personnel employed are technically and mentally suitable to operate the machine. Train the personnel, instruct staff at regular intervals (at least once a year) about - all safety regulations concerning saw-mill combinations, - the operation, - the recognized rules of technology, check the level of knowledge of the staff, document the training/instructions,...
  • Page 9 Use suitable material supports when handling heavy or bulky workpieces, e.g. roller stands (optional equipment). Use a push block or push wood when planing small workpieces. When dressing narrow workpieces, use additional supports such as a horizontal clamping device. Always adjust the saw-mill combination to the workpiece width. The unused part of the cutter block must be covered.

  • Page 10: Safety Devices

    1.7 Safety devices Emergency stop button In an emergency, press the emergency stop button to shut down the machine. After pressing the emergency stop button, it must be unlocked by turning it in the direction of the arrow to allow it to be restarted. Fig.1-1: Emergency stop switch 1.8 Safety markings...

  • Page 11: Technical Data

    Technical data SFK 254/30-1300 SFK 254/30-1300 Unit Designation 230V/50Hz/1Ph 400V/50Hz/3Ph 2200 2200 Length (product) approx. 1330 1330 Width (product) approx. 1300 1300 Height (product) approx. 188+23 188+23 Weight (net) approx. 288+28 288+28 Weight (gross) approx. Connection voltage Phase(s) Type of current...

  • Page 12: Type Plate

    2.1 Nameplate Fig.2-1: Nameplate SFK 254/30-1300 230V/50Hz/1Ph Transport, packaging, storage 3.1 Transportation Upon delivery, inspect the saw-scraper combinations for visible transport damage. If you discover any damage to the device, report it immediately to the shipping company or dealer. 3.1.1 Information on transport...

  • Page 13: Packaging

    If you use a crane (Fig. 3-1, Item E) or similar lifting equipment, proceed as follows: Prepare four lifting straps (Fig. 3-1, Pos. H) or steel cables with a length of at least 2 m and sufficient load-bearing capacity. Attach the ropes to the hook of the crane with the required load capacity. Place the other end of the ropes on the lifting rods placed under the machine (rods are not included).

  • Page 14: Storage

    3.3 Storage Store the saw-mill combinations thoroughly cleaned in a dry, clean and frost-free environment. Do not store or transport the saw-mill combinations unprotected outdoors or in damp environments. Storage temperature:-25 °C to 55 °C Device description Illustrations in this manual are for general understanding and may differ from the actual design. Fig.4-1: Device description Fig.4-2:...

  • Page 15: Commissioning

    Commissioning 5.1 Installation Remove the protective coating from the work surfaces and other parts of the machine using paraffin oil or a similar solvent. Do not use gasoline or similar products, as these may impair the corrosion resistance of certain machine parts.

  • Page 16: Connection To The Power Grid

    Vertical milling machine On the milling machine, the suction hose is connected to the outlet of the milling tool cover, which also forms the connection for the exhaust air (A). The hose diameter is 100 mm. Fig.5-2:Connection of the extraction system for the vertical milling machine Planer The planer has an extraction outlet in the area of the thickness planer, below the planing table.

  • Page 17: Operation And Adjustment Of The Machine

    Operation and adjustment of the machine DANGER! Adjustments may only be made when the saw is at a standstill! 6.1 Replacing the saw blade 1. Block the spindle with the current saw tool and remove the flange (clean it thoroughly before reassembling). 2.

  • Page 18: Operation

    Operation 7.1 Sawing 7.1.1 General information DANGER! When slitting a workpiece less than 120 mm wide, a slider must be used to guide the workpiece. Fig.7-1: slider 7.2 Selecting the saw blade Before any application on a table saw, it's important to consider the saw blade selection. There are many types of saw blades, and it's important to choose the right one for the job.

  • Page 19: Adjusting The Height Of The Saw Blade

    7.3 Adjusting the height of the saw blade The height of the saw blade is adjusted by turning the handwheel. The screw is self-locking and does not need to be secured. Turn right: Raise saw blade Turn left: Lower saw blade The cutting height is always adjusted from below to eliminate any possible play.

  • Page 20: Typical Applications

    7.5 Typical applications 7.5.1 Columns If the wood is sawn along the grain, use the parallel stop for this application. If the wood is cut across the grain, use either a miter gauge or a sliding table for this application. 7.5.3 Beveled edge If the workpiece requires a beveled edge, tilt the sawblade and guide the wood through.

  • Page 21: Miter Cutting

    7.5.4 Miter cutting Lock the miter gauge completely into the T-slot of the sliding plate and press the workpiece onto it using the supplied clamping device for the miter cut. Lock the miter gauge and hold the workpiece Fig.7-8: Miter cutting 7.6 Milling 7.6.1 Adjusting the milling spindle Adjust the height of the milling spindle using the handwheel on the left rear side of the frame and secure it with...
  • Page 22 7.6.3 Milling in the longitudinal direction Tool: Use suitable tools for a given chip removal for manual feeding. Working cycle: During the test run, start work with a workpiece of sufficient length, width, and height. It is necessary to prevent the machine from jamming or to use a kickback protection device adapted to the workpiece dimensions.
  • Page 23 7.6.4 Milling of workpieces with small cross-sections Tool: Select suitable tools for manual feeding. Working cycle: Set up the milling machine and place both halves of the stop close to the tool. Only work the material with a pusher! Choose a pusher size that allows your hand to rest securely on it. Fig.7-12: Milling of workpieces with small cross-sections 7.6.5 Using the stops as a guide Milling with a stop is the safest and most satisfactory method.

  • Page 24: Form Milling With Collar

    Fig.7-14: Removal of an entire edge 3. The front stop should be advanced until it touches the workpiece, as shown in Figure 7-15. The rear stop will then be in line with the cutter circle. Fig.7-15: Front stop too far back 7.7 Form milling with collar Follow these rules when milling with a collar to ensure the work is done safely and with optimal results: 1.
  • Page 25 Correct contact surface: Fig.7-17: Correct support surface for form milling with collar 4. Machining of small workpieces is not permitted under any circumstances (Fig-718). Fig.7-18: Unsafe machining: Small workpieces must not be milled. 7.7.1 Collar alignment The collar can be positioned above, below or between two cutting tools: 1.
  • Page 26 Fig.7-20: Collar above the cutter 3. The method shown in Figure 16, in which the collar is located between the cutting tools, combines the advantages and disadvantages of the two previous variants. It is primarily used when both edges of the workpiece need to be machined.

  • Page 27: Fault Table

    Fault table DANGER: Only qualified personnel may service and repair the saw-scraper combination! Always turn off the device when troubleshooting. Caused Disturbance 1. No mains voltage, Have the power connection checked by qualified Machine does not start personnel. 2. Connection cable defective 3.

  • Page 28: Care, Maintenance And Repair

    Care, maintenance and repair Regular and thorough maintenance of saw-mill combinations is essential for a long service life, good working conditions, and maximum productivity. Ensure that maintenance work is carried out regularly. Warning! Danger if personnel are insufficiently qualified: Insufficiently qualified persons cannot assess the risks to the user resulting from improper repair work on the saw-mill combination and expose themselves and others to the risk of serious injury.
  • Page 29 9.2.1 Changing the saw blade Wear protective gloves! Move the saw unit to the highest vertical position using the handwheel. Push the sliding table to the lower end position. Loosen and remove the saw blade protective cover. Insert the locking key into the main shaft so that it can no longer rotate. Unscrew the nut by turning it counterclockwise, remove the flange and the old saw blade.
  • Page 30 Depends on the saw blade thickness, the tooth width and the riving knife height. The machine's design principle is based on the use of saw blades with a diameter of 200 mm and a tooth width (kerf) (Item B, Fig. 8-2) of 2.8 mm. The riving knife mounted on the machine is also designed for these saw blade types.
  • Page 31 Fig.9-3: Replacing milling tools Pos. Designation hexagon screw washer Spacer ring with pin Spacer rings screw spindle Chip deflector Rotary knife shaft Milling machine clamping nut Milling machine collet screw milling spindle Milling cutter insert (12 mm) Care, maintenance and repair SFK - Series | Version 1.02...
  • Page 32 Installation and removal of the upper spindle First, raise the main spindle by turning the handwheel; the higher the better, the better. Slowly rotate the tapered spindle while pushing the locking rod inward. When the lock engages, the rod slides inward approximately 10 mm, locking the spindle.
  • Page 33 When stacking the spacer rings, make sure that the spacer ring with the clamping pin is on top of the stack and that the pin engages in the slot of the spindle. (Not all spacers are needed.) Fig.9-7: Overlaying the sliders Danger! Before you place the knife shaft on the spindle, you must engage the spindle lock.

  • Page 34: Spare Parts

    When ordering spare parts, send a copy of the spare parts drawing with the component (engine) and position number (30) marked to the authorized dealer and provide the following information: Article number Model name SFK 254/30-1300 Drawing number Position number Spare parts...

  • Page 35: Spare Parts Drawings

    10.2 Spare parts drawings Spare parts drawing 1 Fig. 10-1: Spare parts drawing 1 Spare parts SFK - Series | Version 1.02...
  • Page 36 Spare parts drawing 2 Fig.10-2: Spare parts drawing 2 Spare parts SFK - Series | Version 1.02...
  • Page 37 Spare parts drawing 3 Fig.10-3: Spare parts drawing 3 Spare parts drawing 4 Fig.10-4: Spare parts drawing 4 Spare parts SFK - Series | Version 1.02...
  • Page 38 Spare parts drawing 5 Fig.10-5: Spare parts drawing 5 Spare parts SFK - Series | Version 1.02...
  • Page 39 Spare parts drawing 6 Spare parts SFK - Series | Version 1.02...
  • Page 40 Spare parts drawing 7 Fig.10-7: Spare parts drawing 7 Spare parts SFK - Series | Version 1.02...
  • Page 41 Spare parts drawing 8 Fig.10-8: Spare parts drawing 8 Spare parts SFK - Series | Version 1.02...
  • Page 42 Spare parts drawing 9 Fig.10-9: Spare parts drawing 9 Spare parts drawing 10 Spare parts SFK - Series | Version 1.02...

  • Page 43: Circuit Diagrams

    Circuit diagrams 11.1 Circuit diagram 1 Fig.11-1: Circuit diagram 1 Circuit diagrams SFK - Series | Version 1.02...

  • Page 44: Eu Declaration Of Conformity

    Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Product group: Metalworking machines Type designation: Saw-mill combination Article number Product name: * SFK 254/30-1300 230V/50Hz/1Ph 5945313 SFK 254/30-1300 400V/50Hz/3Ph 5945314 Serial number: * _________________ 20______ Year of construction: * Fill in these fields according to the information on the type plate complies with all relevant provisions of the above-mentioned Directive and the other standards applied, including any amendments thereto in force at the time of the declaration.

  • Page 45: Appendix

    Attachment 13.1 Copyright The contents of this manual are protected by copyright and the sole property of Stürmer Maschinen GmbH. Their use is permitted within the scope of the saw-mill combinations. Any other use is prohibited without the written permission of the manufacturer. Distribution, reproduction, and exploitation of this document, as well as communication of its contents, are prohibited unless expressly permitted.

  • Page 46: Disposal Via Municipal Collection Points

    Changed setting data. Experiences with the saw-mill combination that are important for other users. Recurring malfunctions. Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax: (+49)0951 96555-55 Email: info@holzstar.de Product monitoring SFK - Series | Version 1.02...

  • Page 47: Notes

    Notes Notes SFK - Series | Version 1.02...

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