Reassembly - GE Giraffe OmniBed Carestation CS1 Service Manual

7.12.2 Reassembly

1. Screw the steam outlet in the threaded hole on the heater mount.
2. Slide the silicone tube on the steam outlet flush to the hex.
3. Screw the heater cartridge assembly into the heater mount, then back it off so the harness exits
between the two thermostat mounting holes.
4. Attach the heater sheath with the three M3 x 8 Phillips Teflon coated screws and split ring lock washers
to the bottom of the heater mount.
5. Place two M3 x 10 Phillips Teflon coated screws and split ring lock washers into the heater mount
counter bore holes next to the thermostat mounting holes.
6. Attach the two thermostats to the mounting block with the 6-32 hex nuts and split ring lock washers,
being careful not to position the thermostat wires over the mounting holes in the heater mount. The
add water thermostat has the micro-switch attached to the harness.
7. Attach the ramp block to the heater mount with the two screws placed in the counter bore holes above,
and with two additional M3 x 10 Phillips Teflon coated screws and split ring lock washers.
8. Place the protective insert inside the insulating cylinder. Slide the bottom gasket over the insulating
cylinder then over the ramp block.
9. Align and slide the posts of the bottom bracket through the bottom gasket, then through the ramp
block.
10. Install an M3 x 10 socket head cap screw and star washer through the hole in the heater mount next to
the add water thermostat. This screw grounds the bottom bracket so do not use a Teflon coated screw.
11. Route the heater and thermostat wire harnesses through the top gasket.
12. Install the top gasket and place the 4 0.125ID x 0.107L spacers into the gasket holes.
13. Route the heater and thermostat wire harnesses through the holes in the top bracket.
14. Install the reservoir switch button up through the bottom bracket and slide the switch actuator lever
through the button slot.
15. Attach the reservoir switch to the top bracket using the two M3 x 16 Phillips screws, flat washers, and
split ring lock washers.
16. Align the top bracket with the mounting holes and install the four M3 x 12 Phillips screws and star
washers through the 4 holes in the top bracket. Attach the ground wire to the screw closest to the
switch, using two star washers.
17. Dress the wire harnesses and install a cable tie.
18. Slide the reservoir seal into place.
19. When installing the humidifier assembly, rotate the cylinder so the max line is visible.
Service Manual
Chapter 7: Repair Procedures
Humidifier Assembly Repairs
7-55