Renishaw RMP60 Installation Manual
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Renishaw RMP60 Installation Manual

Radio machine probe
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Installation guide
H-6587-8520-01-A
RMP60 (QE) radio machine probe

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  • Page 1 Installation guide H-6587-8520-01-A RMP60 (QE) radio machine probe...
  • Page 2 This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. Renishaw plc. Registered in England and Wales. Company no: 1106260. Registered office: New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, UK.

  • Page 3: Table Of Contents

    RMP60 (model RMP60QE) software notices ........
  • Page 4 Installing the RMP60 with an RMI-Q or RMI-QE ....... . .
  • Page 5 Maintenance ..............5.1 Maintenance .
  • Page 6 RMP60 installation guide This page is intentionally left blank.

  • Page 7: Before You Begin

    Renishaw office. Renishaw warrants its equipment and software for a limited period (as set out in the Standard Terms and Conditions), provided that they are installed and used exactly as defined in associated Renishaw documentation.

  • Page 8: Cnc Machines

    Keep system components clean and treat the probe as a precision tool. Patents Features of the RMP60 and RMP60M and other similar Renishaw products, are the subject of one or more of the following patents and/or patent applications: CN 100416216...

  • Page 9: Rmp60 (Model Rmp60Qe) Software Notices

    RMP60 (model RMP60QE) software notices This RMP60 product includes embedded software (firmware) to which the following notices apply: US government notice NOTICE TO UNITED STATES GOVERNMENT CONTRACT AND PRIME CONTRACT CUSTOMERS This software is commercial computer software that has been developed by Renishaw exclusively at private expense.

  • Page 10: Intended Use

    RMP60 installation guide Intended use The RMP60 is a radio spindle probe that enables automated workpiece inspection and job set-up on multi-tasking machines, machining centres and gantry machining centres. Safety Information to the user This product is supplied with non-rechargeable batteries that do not contain lithium. For specific battery operating, safety and disposal guidelines refer to the battery manufacturers’...
  • Page 11 Information to the equipment installer All Renishaw equipment is designed to comply with the relevant UK, EU and FCC regulatory requirements. It is the responsibility of the equipment installer to ensure that the following guidelines are adhered to, in order for the product to function in accordance with these regulations: •...
  • Page 12 RMP60 installation guide This page is intentionally left blank.

  • Page 13: Rmp60 Basics

    The RMP60 can be used alone or form part of a larger system comprised of multiple radio spindle probes and/or tool setters to function with a single interface.

  • Page 14: Getting Started

    (Renishaw part no. H-6551-8520). It is necessary that the RMP60 is partnered to either an RMI-Q or RMI-QE. Prior to partnering for the first time, the RMP60 is pre-set to operate in RMI-QE mode. The LED check will display double flashes of red, green, blue.

  • Page 15: Probe Configuration

    Standby mode – Probe is waiting for a switch-on signal. NOTE: The RMP60 will enter “hibernation mode” should the RMI-Q be powered off or out of range for a period of 30 seconds (“hibernation mode” is only applicable to “radio on mode” when used with a RMI-Q).

  • Page 16: Configurable Settings

    RMP60 installation guide Configurable settings Switch-on / switch-off methods The following switch-on / switch-off options are user-configurable. • Radio on / Radio off • Radio on / Timer off • Spin on / Spin off • Spin on / Timer off •...
  • Page 17 For more information on the user selectable switch-on time when operating with RMI-Q or RMI-QE, refer to the RMI-Q radio machine interface installation guide (Renishaw part no. H-5687-8504) or the RMI-QE radio machine interface installation guide (Renishaw part no. H-6551-8520).

  • Page 18: Trigger Filter

    Only applicable to “radio-on mode” when RMP60 is used with a RMI-Q. When the RMP60 is in standby and the RMI-Q is powered off or out of range, the probe enters hibernation; a low-power mode designed to save battery life. The probe “wakes” from hibernation to periodically check for its partnered RMI-Q.

  • Page 19: Multiple Probe Mode (Only Applicable When Rmp60 Is Used With Rmi-Q)

    Multiple probe mode (only applicable when RMP60 is used with RMI-Q) The RMP60 can be configured, using Trigger Logic, to allow multiple radio probes in “spin on/spin off” or “shank on/shank off” to be used with a single RMI-Q. Up to four RMP60s can be used with a single RMI-Q or in “radio on / radio off mode”. For further details of this functionality, refer to the RMI-Q radio machine interface installation guide (Renishaw part no.

  • Page 20: Partnering Mode

    RMP60 is in RMI-Q mode. NOTES: Prior to partnering for the first time, the RMP60 is pre-set to operate in RMI-QE mode. The LED check will display double flashes of red, green, blue. Systems using the RMI-Q or RMI-QE can be partnered with up to four RMP60 probes manually.

  • Page 21: Rmp60 Dimensions

    RMP60 dimensions 50 (1.97) 19 (0.75) Battery cassette Shank switch (optional) A range of probe-ready shanks are available from Renishaw M4 stylus 18° 18° XY overtravel Probe status LED 76 (2.99) RMP60 window Dimensions given in mm (in) Stylus overtravel limits Stylus length ±X/±Y...

  • Page 22: Rmp60 Specification

    RMP60 installation guide RMP60 specification Principal application Workpiece inspection and job set-up on multi-tasking machines, machining centres and gantry machining centres. Dimensions Length 76 mm (2.99 in) Diameter 63 mm (2.48 in) 2.10 Weight (without shank) With batteries 876 g (30.90 oz) Without batteries 826 g (29.14 oz)

  • Page 23: Typical Battery Life

    39 months 98 months battery Light usage 1% 46 months 31 months 35 months 74 months life Heavy usage 5% 29 months 22 months 24 months 37 months Continuous use 2210 hours 2220 hours 2130 hours 2140 hours NOTES: Battery life figures quoted in the tables above are applicable to the RMP60 (model RMP60QE) when  used with an RMI-QE interface/receiver. Using an RMI-Q interface/receiver will result in a reduction  from the figures quoted. 1% usage = 14 minutes/day. 5% usage = 72 minutes/day. Battery life is dependent on the quality of the external RF environment in which the probing system is  operating.
  • Page 24 RMP60 installation guide 2.12 This page is intentionally left blank.

  • Page 25: System Installation

    This allows easy installation inside the machine. Coolant and swarf residue accumulating on the RMP60 and RMI-Q or RMI-QE may have a detrimental effect on transmission performance. Wipe clean as often as is necessary to maintain unrestricted transmission.

  • Page 26: Positioning The Rmp60 And Rmi-Q Or Rmi-Qe

    RMI-Q is unpowered in “radio-on” (“radio-off” or “timer-off”) configurations. The RMP60 goes into “hibernation mode” 30 seconds after the RMI-Q is unpowered (or the RMP60 is out of range). When in “hibernation mode”, the RMP60 checks for a powered RMI-Q every 30 seconds. If found, the RMP60 goes from “hibernation mode”...

  • Page 27: Preparing The Rmp60 For Use

    Preparing the RMP60 for use Fitting the stylus 1.8 Nm – 2.2 Nm (1.3 lbf.ft – 1.6 lbf.ft) M-5000-3707...
  • Page 28 NOTE: Must be used with steel styli. For optimum metrology performance do not use a weak link with ceramic or carbon fibre styli. Fitting a stylus with weak link onto RMP60 In the event of excessive stylus overtravel, the weak link is designed to break, thereby protecting the probe from damage.

  • Page 29: Installing The Batteries

    Installing the batteries NOTES: See Section 5, “Maintenance”, for a list of suitable battery types. Ensure the product is clean and dry before inserting batteries. Do not allow coolant or debris to enter the battery compartment. When inserting batteries, check that the battery polarity is correct.

  • Page 30: Mounting The Probe On A Shank

    Mounting the probe on a shank NOTE: In instances where the RMP60 is to be used with a shank switch, it will be necessary to remove the plug from the rear of the probe using pliers. This should then be substituted with the bobbin (A-4038-0303).

  • Page 31: Stylus On-Centre Adjustment

    Stylus on-centre adjustment NOTES: During adjustment, care must be taken not to rotate the probe relative to the shank, as damage to the bobbin (A-4038-0303) can occur where fitted. If a probe and shank assembly is dropped, it must be rechecked for correct on-centre adjustment. Do not hit or tap the probe to achieve on-centre adjustment.

  • Page 32: Stylus Trigger Force And Adjustment

    Spring force within the probe causes the stylus to sit in a unique position and return to this position following each stylus deflection. Stylus trigger force is set by Renishaw but, in special circumstances, can be adjusted by the user for example. where there is excessive machine vibration or insufficient force to support the stylus weight, that results with a deflection of the stylus without contacting a part.

  • Page 33: Calibrating The Rmp60

    Calibrating the RMP60 Why calibrate a probe? A spindle probe is just one component of the measurement system which communicates with the machine tool. Each part of the system can introduce a constant difference between the position that the stylus touches and the position that is reported to the machine. If the probe is not calibrated, this difference will appear as an inaccuracy in the measurement.

  • Page 34: Calibrating In A Ring Gauge Or On A Datum Sphere

    RMP60 installation guide Calibrating in a ring gauge or on a datum sphere Calibrating a probe either in a ring gauge or on a datum sphere with a known diameter automatically stores one or more value for the radius of the stylus ball. The stored values are then used automatically by the measuring cycles to give the true size of the feature.

  • Page 35: Probe Configuration

    Renishaw machine tool probing system. Using Opti-Logic™ Opti-Logic™ is the process of transmitting and receiving data from the app to a Renishaw machine tool probe using pulses of light. The app will ask for the probe version to be entered. The probe version is displayed at the back of the battery compartment which is visible when the battery cassette is removed.

  • Page 36: Reviewing The Probe Settings

    RMP60 installation guide Reviewing the probe settings > 5 s Key to the symbols LED short flash LED long flash LED check RMI-Q RMI-QE Switch-on method Radio on Shank on Spin on (omitted if “multiple probe mode” was selected) or Switch-off method (timeout options not applicable in “Shank mode”)

  • Page 37: Multiple Probe Mode Settings

    Multiple probe mode settings (RMI-Q application only) Deflect the stylus for less than 4 seconds to cycle to the next setting. Multiple probe mode Mode off Mode on Machine 4 Machine 1 Machine 2 Machine 3 Machine 5 Machine 6 Machine 7 Machine 8 Machine 9...

  • Page 38: Probe Settings Record

    Level 3  Hibernation mode On (30 s) setting (RMI-Q only) On (5 s)  Multiple probe mode Off (factory set) (RMI-Q only) On (machine number) See “Multiple probe settings” Factory settings are for kit (A-6587-0001) only. RMP60 serial no ........

  • Page 39: Probe Partnering Function

    “Partnering mode off” will be displayed as a sequence of cyan flashes. At this point the RMI-Q or RMI-QE must be turned on. If an RMI-Q is turned on, the RMP60 will continue to display the sequence of cyan flashes. If an RMI-QE is turned on, the RMP60 display sequence will now incorporate a long yellow flash.

  • Page 40: With Rmi-Q Switched On

    RMP60 installation guide Whilst the “Battery status” is being displayed, deflect and release the stylus to enter “Partnering mode”. Probe status will flash red to acknowledge this. NOTE: Wait until the first battery status flash has occurred before deflecting the stylus, and then release the stylus when the red flash is observed.

  • Page 41: Rmp60 - Rmi-Q Partnership

    System set-up can be achieved by using Trigger Logic and powering on the RMI-Q. Alternatively, partnering to an RMI-Q can be achieved by using ReniKey; a Renishaw machine macro cycle which does not require the RMI-Q to be power cycled.

  • Page 42: Rmp60 - Rmi-Qe Partnership

    Partnering will not be lost by reconfiguring the probe settings or changing the batteries. Partnering can take place anywhere within the operating envelope. An RMP60 that is partnered with the RMI-QE but then used with another system will need to be repartnered before being used again with the RMI-QE.
  • Page 43 Displayed for 5 seconds The probe is now in standby and the system is ready for use. > 20 s NOTE: Refer to the RMI-QE radio machine interface installation guide (Renishaw part no. H-6551-8520) when partnering up to four radio probes.

  • Page 44: Changing Probe Settings When Partnered To An Rmi-Q

    RMP60 installation guide Changing probe settings when partnered to an RMI-Q Probe settings can be changed using Trigger Logic. Insert the batteries or, if they have already been installed, remove them for 5 seconds and then refit them. Following the LED check, immediately deflect the stylus and hold it deflected until eight red flashes have been observed (if the battery power is low, each red flash will be followed by a blue flash).
  • Page 45 Trigger filter Level 1 Level 2 Level 3 4.11 Partnering successful, 20 seconds probe in standby Partnering mode Active 120 seconds probe in standby After 8 seconds Hibernation mode (only for “Radio on”) 30 s Stop triggering here, unless “Multiple probe mode”...
  • Page 46 Further probes used require the same “Multiple probe mode” setting, but do not need to be partnered with the RMI-Q. To partner an RMP60 with an RMI-Q, see page 4.7, “RMP60 – RMI-Q partnership”, for further information. Once partnering has been successful, the RMP60 will display “Partnering successful”...

  • Page 47: Changing Probe Settings When Partnered To An Rmi-Qe

    Changing probe settings when partnered to an RMI-QE Probe settings can be changed using Trigger Logic. Insert the batteries or, if they have already been installed, remove them for 5 seconds and then refit them. Following the LED check, immediately deflect the stylus and hold it deflected until eight red flashes have been observed (if the battery power is low, each red flash will be followed by a blue flash).
  • Page 48 Level 1 Level 2 Level 3 4.14 Return to “Switch-on method” New settings complete, probe in standby NOTE: To partner an RMP60 with an RMI-QE, see page 4.5 “Probe partnering function” for further information on how to reach “Partnering mode”.

  • Page 49: Master Reset Function

    To confirm that a master reset is required, release the stylus and then hold the stylus deflected again until the eight yellow flash sequence has ended. This action clears all probe settings and returns the probe to default settings. Following an LED check, the RMP60 returns to Trigger Logic and displays “Switch-on method”.
  • Page 50 RMP60 installation guide 4.16 Battery status Battery low Battery good Switch-on method Radio on Shank on Spin on (omitted if “multiple probe mode” was selected) or Release the stylus. Deflect the stylus for 20 seconds until the status LEDs start to flash yellow eight times.
  • Page 51 Switch-on method 4.17 Logic menu and will display “Switch-on method”. Configure probe settings as required using Trigger Logic NOTE: The RMP60 will continue to be partnered with either the RMI-Q or RMI-QE following the activation of the master reset function.

  • Page 52: Operating Mode

    RMP60 installation guide Operating mode LEDs LEDs LEDs flashing flashing flashing 4.18 green Probe status LEDs LED colour Probe status Graphic hint Flashing green Probe seated in operating mode Flashing red Probe triggered in operating mode Flashing green and blue Probe seated in operating mode –...

  • Page 53: Maintenance

    Wipe the window of the probe with a clean cloth to remove machining residue. This should be done on a regular basis to maintain optimum transmission. CAUTION: The RMP60 and RMP60M have glass windows. Handle with care if broken to avoid injury.

  • Page 54: Changing The Batteries

    RMP60 installation guide Changing the batteries CAUTIONS: Do not leave dead batteries in the probe. When changing batteries, do not allow coolant or debris to enter the battery compartment. When changing batteries, check that the battery polarity is correct. Take care to avoid damaging the battery cassette gasket.
  • Page 55 AA 3.6 V Saft: LS 14500 AA 1.2 V    Tadiran: SL-760/S, TL-5903/S, TL-2100/S Xeno: XL-060F NOTE: Lithium-thionyl chloride batteries are available from other manufacturers. However, these are untested by Renishaw so correct operation of the probe cannot be guaranteed.

  • Page 56: Diaphragm Replacement

    RMP60 installation guide Diaphragm replacement RMP60 diaphragms The probe mechanism is protected from coolant and debris by two diaphragms. These provide adequate protection under normal working conditions. You should periodically check the outer diaphragm for signs of damage. If this is evident, replace the outer diaphragm.

  • Page 57: Rmp60M System

    RMP60M system RMP60M system The RMP60M is a special modular version of the RMP60. It enables probe inspection of part features inaccessible to the RMP60, by fitting selected adaptors and extensions as shown below. See Section 8, “Parts list”. RMP60M probe...

  • Page 58: Rmp60M Dimensions

    RMP60 installation guide RMP60M dimensions 50.50 100/150/200 67.25 (2.65) (1.99) (3.94/5.91/7.87) 12.50 (0.49) 40.75 50/100/150 67.25 (2.65) (1.60) (1.97/3.94/5.91) Dimensions mm (in) RMP60M screw torque values 10 Nm to 12 Nm (7.37 lbf.ft to 8.85 lbf.ft) 2.6 Nm (1.92 lbf.ft) 2.6 Nm...

  • Page 59: Fault-Finding

    Incorrect “multiple probe mode” Check configuration and alter as setting configured (RMI-Q only). required. RMP60 in “hibernation mode” Ensure probe is in range and wait (RMI-Q and “radio on” method only). up to 30 seconds, then resend switch-on signal.
  • Page 60 RMP60 installation guide Symptom Cause Action The machine stops Radio link failure/RMP60 out of Check interface/receiver and unexpectedly during a range. remove obstruction. probing cycle. RMI-Q or RMI-QE receiver/ Refer to receiver/machine user’s machine fault. guide. Dead batteries. Change batteries.
  • Page 61 Symptom Cause Action Poor probe repeatability Debris on part or stylus. Clean part and stylus. and/or accuracy. Poor tool change repeatability. Redatum probe after each tool change. Loose probe mounting on shank Check and tighten as appropriate. or loose stylus. Environmental or physical Review probing software.
  • Page 62 RMP60 installation guide Symptom Cause Action RMP60 status LEDs do Radio link failure – RMP60 out of Check position of RMI-Q or not correspond to RMI-Q RMI-Q or RMI-QE range. RMI-QE, see operating envelope. or RMI-QE status LEDs. RMP60 has been enclosed/ Review installation.
  • Page 63 Symptom Cause Action The probe fails to switch Incorrect “switch-off” method Check configuration and alter as off. configured. required. No RMI-Q or RMI-QE “start/stop” Check RMI-Q or RMI-QE for signal (“radio on” method only). green start LED. Probe in “timeout mode” and Use shorter timeout setting or use placed in tool magazine and different switch-off method.
  • Page 64 RMP60 installation guide This page is intentionally left blank.

  • Page 65: Parts List

    Parts list Item Part number Description RMP60 (QE) A-6587-0001 RMP60 (QE) probe with batteries, tools and support card (factory-set to radio on/radio off). RMP60M (QE) A-6587-1001 RMP60M (QE) module with batteries, tools and support card module guide (factory-set to radio on/radio off).
  • Page 66 A-2063-7600 MA4 90° adaptor assembly. Publications. These can be downloaded from our website at www.renishaw.com. RMP60 (QE) QSG H-6587-8500 Quick-start guide: for rapid set-up of the RMP60 (QE) probe. RMI-Q QSG H-5687-8500 Quick-start guide: for rapid set-up of the RMI-Q.
  • Page 68 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com For worldwide contact details, visit www.renishaw.com/contact Issued: 04.2022 Part no. H-6587-8520-01-A © 2022 Renishaw plc...

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