Renishaw RMP40 Installation Manual
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Renishaw RMP40 Installation Manual

Radio machine probe
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Installation guide
H-5480-8504-04-A
RMP40 radio machine probe

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  • Page 1 Installation guide H-5480-8504-04-A RMP40 radio machine probe...
  • Page 2 © 2010–2019 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

  • Page 3: Table Of Contents

    RMP40 specification ........
  • Page 4 Positioning the RMP40 and RMI or RMI-Q ........

  • Page 5: Before You Begin

    Trade marks • neglected, mishandled or inappropriately used; RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of • modified or altered in any way except with the Renishaw plc in the United Kingdom and other prior written agreement of Renishaw.

  • Page 6: Patents

    RMP40 installation guide Patents Features of the RMP40, and other similar Renishaw products, are the subject of one or more of the following patents and/or patent applications: CN 100466003 3967592 CN 101287958 4237051 CN 101482402 4575781 EP 1185838 4754427 EP 1373995...

  • Page 7: Eu Declaration Of Conformity

    This device complies with part 15 of the FCC Renishaw plc declares under its sole responsibility Rules. Operation is subject to the following two that the RMP40 and RMP40M are in conformity conditions: with all relevant Union legislation. This device may not cause harmful...

  • Page 8: Radio Approval

    RMP40 installation guide Radio approval Malaysia: Argentina: RMP40 RMP40 CNC 16-9813 RMP40M CNC 16-9834 RAVG/08X/0516/S(16-1336) Australia: Brazil: RMP40M 02368-11-02812 Este equipamento não tem direito à proteção contra interferência prejudicial e não pode RAVG/10X/0516/S(16-1338) causar interferência em sistemas devidamente Mexico: autorizados.
  • Page 9 Taiwan: RMP40 CCAB10LP5080T0 RMP40M CCAB10LP508BT4 警語 經型式認證合格之低功率射頻電機,非經許可,公 司、商號或使用者均不得擅自變更頻率、加大功率 或變更原設計之特性及功能。 低功率射頻電機之使用不得影響飛航安全及干擾合 法通信;經發現有干擾現象時,應立即停用,並改善 至無干擾時方得繼續使用。 前項合法通信,指依電信法規定作業之無線電通 信。低功率射頻電機須忍受合法通信或工業、科學 及醫療用電波輻射性電機設備之干擾。 USA: RMP40 FCC ID: KQGRMP40 RMP40M FCC ID: KQGRMP40M Israel Montenegro Russia Switzerland Turkey Exempt: China Thailand Vietnam...

  • Page 10: Safety

    • If a battery is damaged, exercise caution when Information to the user handling it. The RMP40 and RMP40M are supplied with two Please ensure that you comply with international non-rechargeable ½AA lithium-thionyl chloride and national battery transport regulations when batteries (approved to BS EN 62133:2013 transporting batteries or the products.
  • Page 11 • all screens must be connected as outlined in the user instructions; • cables must not be routed alongside high current sources, i.e. motor power supply cables etc., or be near high-speed data lines; • cable lengths should always be kept to a minimum.
  • Page 12 RMP40 installation guide This page is intentionally left blank.

  • Page 13: Rmp40 Basics

    RMP40 basics Introduction Getting started Three multicolour LEDs provide visual indication The RMP40 forms part of Renishaw’s family of of selected probe settings. new generation radio transmission probes. It is ideally suited to large machining centres or where For example: line-of-sight between probe and receiver is difficult •...

  • Page 14: Trigger Logic

    5 seconds, and then replacing them to activate the Trigger Logic review sequence. Probe modes The RMP40 probe can be in one of three modes: Standby mode: where the probe is awaiting a switch-on signal. Operational mode: activated by one of the switch-on methods described on the next page.

  • Page 15: Enhanced Trigger Filter

    Timeout will occur 12, 33 or 134 seconds (user-configurable) after the last probe trigger or reseat. NOTE: After being switched on, the RMP40 must be on for 1 second minimum. When using spin on / spin off, ensure that the probe is stationary for 1 second minimum after it has stopped spinning before using spin on.

  • Page 16: Multiple Probe Mode

    “radio on” option system set-up. Further partnering will be required has been selected. if the RMP40, RMI or RMI-Q is changed. RMP40 probes which are set to “multiple probe NOTES: mode on” can coexist alongside any number of RMP40 probes set to “mode off”.

  • Page 17: Rmp40 Dimensions

    RMP40 dimensions Probe status LED 50 (1.97) 19 (0.75) Window A range of probe-ready shanks is available from Renishaw Battery cassette M4 stylus 12.5° 12.5° XY overtravel 50 (1.97) Dimensions given in mm (in) Stylus overtravel limits Stylus length ±X/±Y 50 (1.97)

  • Page 18: Rmp40 Specification

    RMP40 installation guide RMP40 specification Principal application Workpiece inspection and job set-up on machining centres and multi- tasking machines Dimensions Length 50 mm (1.97 in) Diameter 40 mm (1.57 in) Weight (without shank) With batteries 250 g (8.82 oz) Without batteries 230 g (8.11 oz)

  • Page 19: Typical Battery Life

    Battery types 2 × ½AA 3.6 V lithium-thionyl chloride (LTC) Battery reserve life Approximately one week after a low battery warning is first given (based on 5% usage) Low battery indication Blue flashing LED in conjunction with normal red or green probe status Dead battery indication Constant or flashing red Typical battery life...
  • Page 20 RMP40 installation guide This page is intentionally left blank.

  • Page 21: System Installation

    This allows easy installation, either inside or outside the machine enclosure. Coolant and swarf residue accumulating on the RMP40 and RMI or RMI-Q may have a detrimental effect on transmission performance. Wipe clean as often as is necessary to maintain unrestricted transmission.

  • Page 22: Positioning The Rmp40 And Rmi Or Rmi-Q

    30 seconds after ensuring both are within the performance the RMI or RMI-Q is unpowered (or the RMP40 envelope shown below. To assist in finding the is out of range). When in hibernation mode, the...

  • Page 23: Preparing The Rmp40 For Use

    Preparing the RMP40 for use Fitting the stylus 1.8 Nm – 2.2 Nm (1.3 lbf.ft – 1.6 lbf.ft) M-5000-3707...

  • Page 24: Installing The Batteries

    RMP40 installation guide Installing the batteries NOTES: See Section 5, “Maintenance” for a list of suitable battery types. If dead batteries are inadvertently inserted, the LEDs will remain a constant red. Do not allow coolant or debris to enter the battery compartment.

  • Page 25: Mounting The Probe On A Shank

    Mounting the probe on a shank 2 mm A/F × 2 × 2 2 mm A/F × 4 × 4 × 2 0.5 Nm – 1.5 Nm (0.4 lbf.ft – 1.1 lbf.ft)

  • Page 26: Stylus On-Centre Adjustment

    RMP40 installation guide Stylus on-centre adjustment NOTES: If a probe and shank assembly is dropped, it must be rechecked for correct on-centre adjustment. Do not hit or tap the probe to achieve on-centre adjustment. × 4 360° × 2 × 4 1.5 Nm –...

  • Page 27: Calibrating The Rmp40

    Calibrating the RMP40 Calibrating in a bored hole or on a turned diameter Why calibrate a probe? Calibrating a probe, either in a bored hole or on a turned diameter of known size, automatically A spindle probe is just one component of the...
  • Page 28 RMP40 installation guide This page is intentionally left blank.

  • Page 29: Trigger Logic

    Section 4, “Trigger Logic™” Trigger Logic™ Reviewing the probe settings LED check > 5 s Key to the symbols LED short flash LED long flash  Switch-on method Radio on Spin on (omitted if “Multiple probe mode” was selected) or Switch-off method Radio off or Short timeout...

  • Page 30: Multiple Probe Mode Settings

    RMP40 installation guide Multiple probe mode settings Deflect the stylus for less than 4 seconds to cycle to the next setting. Multiple probe mode Mode off Mode on Machine 4 Machine 1 Machine 2 Machine 3 Machine 5 Machine 6...

  • Page 31: Probe Settings Record

    Medium timeout (33 s) Long timeout (134 s)  Enhanced trigger Trigger filter off (0 ms) filter Trigger filter on (10 ms)  Multiple probe mode Off (factory set) See “Multiple On (machine number) probe mode settings” RMP40 serial no ........

  • Page 32: Changing The Probe Settings

    RMP40 installation guide Changing the probe settings Insert the batteries or, if they have already been > 5 s installed, remove them for five seconds and then refit them.  Following the LED check, immediately deflect the stylus and hold it deflected until five red flashes have been observed (if the battery power is low, each red flash will be followed by a blue flash).
  • Page 33 RMI or RMI-Q. RMI-Q radio machine interface installation guide (Renishaw part no. H-5687-8504). NOTE: To partner an RMP40 with an RMI please NOTE: To partner an RMP40 with an RMI-Q see “RMP40 – RMI partnership”. Once acquisition please see “RMP40 –...

  • Page 34: Rmp40 - Rmi Partnership

    Further partnering envelope. will be required if either the RMP40 or RMI In configuration mode, configure the probe is changed, or if a system is reconfigured for settings as required until you reach the multiple probes (multiple probe mode).

  • Page 35: Rmp40 - Rmi-Q Partnership

    RMP40 – RMI-Q partnership An RMP40 that is partnered with the RMI-Q but then used with another system will need to be System set-up is achieved by using Trigger Logic repartnered before being used again with the and powering on the RMI-Q or applying ReniKey.

  • Page 36: Operating Mode

    RMP40 installation guide Operating mode LEDs LEDs LEDs flashing flashing flashing green Probe status LEDs LED colour Probe status Graphic hint Flashing green Probe seated in operating mode Flashing red Probe triggered in operating mode Flashing green and blue Probe seated in operating mode – low battery Flashing red and blue Probe triggered in operating mode –...

  • Page 37: Maintenance

    Further dismantling and repair of Renishaw transmission. equipment is a highly specialised operation, which must be carried out at an authorised Renishaw Service Centre. Equipment requiring repair, overhaul or attention under warranty should be returned to your supplier.

  • Page 38: Changing The Batteries

    RMP40 installation guide Changing the batteries CAUTIONS: Do not leave dead batteries in the probe. When changing batteries, do not allow coolant or debris to enter the battery compartment. When changing batteries, check that the battery polarity is correct. Take care to avoid damaging the battery cassette gasket.
  • Page 39 NOTES: After removing the old batteries, wait more than 5 seconds before inserting the new batteries. Do not mix new and used batteries or battery types, as this will result in reduced life and damage to the batteries. Always ensure that the cassette gasket and mating surfaces are clean and free from dirt before reassembly.
  • Page 40 RMP40 installation guide This page is intentionally left blank.

  • Page 41: Rmp40M System

    RMP40M system RMP40M system RMP40M is a special modular version of RMP40. It enables probe inspection of part features inaccessible to RMP40, by fitting selected adaptors and extensions as shown below. See Section 8, “Parts list”. LPE3 extension bar (150 mm)

  • Page 42: Rmp40M Dimensions

    RMP40 installation guide RMP40M dimensions 40.75 50 / 100 / 150 (1.60) (1.97 / 3.94 / 5.91) (2.13) Dimensions given in mm (in) RMP40M screw torque values 10 Nm to 12 Nm (7.37 lbf.ft to 8.85 lbf.ft) 10 Nm to 12 Nm...

  • Page 43: Fault-Finding

    Fault-finding Symptom Cause Action Probe fails to Dead batteries. Change batteries. power up (no LEDs Unsuitable batteries. Fit suitable batteries. illuminated or fails to indicate current Batteries inserted incorrectly. Check battery insertion/polarity. probe settings). Batteries removed for too short a time Remove batteries for a minimum and probe has not reset.
  • Page 44 RMP40 installation guide Symptom Cause Action Machine stops Radio link failure/RMP40 out of Check interface/receiver and unexpectedly during a range. remove obstruction. probing cycle. RMI or RMI-Q receiver/machine Refer to receiver/machine user’s fault. guide. Dead batteries. Change batteries. Excessive machine vibration Enable enhanced trigger filter.
  • Page 45 Machine tool faulty. Perform health checks on machine tool. RMP40 status LEDs do Radio link failure – RMP40 out of Check position of RMI or RMI-Q, not correspond to RMI RMI or RMI-Q range. see operating envelope. or RMI-Q status LEDs.
  • Page 46 Probe out of range. Check position of RMI or RMI-Q, see operating envelope. Dead batteries. Fit new batteries. RMP40 and RMI or RMI-Q are Partner RMP40 with RMI or not partnered. RMI-Q. Probe selection error. Verify that one RMP is working and is correctly selected on the RMI or RMI-Q.

  • Page 47: Parts List

    LPE3 A-2063-7003 LPE3 extension bar – 150 mm long. A-2063-7600 MA4 90° adaptor assembly. Publications. These can be downloaded from our web site at www.renishaw.com. RMP40 H-5480-8500 Quick-start guide: for rapid set-up of the RMP40 probe. A-4113-8550 Quick-start guide: for rapid set-up of the RMI (includes CD with installation guides).
  • Page 48 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com For worldwide contact details, visit www.renishaw.com/contact *H-5480-8504-04* Issued: 06.2019 Part no. H-5480-8504-04-A © 2010–2019 Renishaw plc...

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