Renishaw RMP60 Installation And User Manual
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Renishaw RMP60 Installation And User Manual

Radio machine probe
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Installation and user's guide
H-2000-5219-05-A
RMP60 - radio machine probe

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Summary of Contents for Renishaw RMP60

  • Page 1 Installation and user’s guide H-2000-5219-05-A RMP60 - radio machine probe...
  • Page 2 Trademarks RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries. apply innovation is a trademark of Renishaw plc. RENISHAW® is a registered trademark of Renishaw plc in the UK and other countries.

  • Page 3: Table Of Contents

    RMP60 batteries ..........24 Installation and User’s guide ......4 Battery life expectancy ........26 Typical probe system with RMP60 shank mounting ........ 28 radio transmission ........... 5 Stylus on-centre adjustment ......29 System performance ........6 Stylus trigger force and adjustment ....30 Operating envelope .........

  • Page 4: Ec Declaration Of Conformity

    Emissions to class A - (non-domestic) limits. and that it complies with the requirements of directive (as amended): 89/336/EEC Electromagnetic compatibility The above information is summarised from the full EC declaration of conformity. A copy is available from Renishaw on request. Radio approvals...

  • Page 5: Fcc Declaration

    Under certain circumstances the probe signal The user is cautioned that any changes or may falsely indicate a probe seated condition. modifications not expressly approved by Renishaw Do not rely on probe signals to stop the plc, or authorised representative could void the machine’s movement.

  • Page 6: Installation And User's Guide

    Keep system components clean and treat must be returned to your supplier. No claims the probe as a precision tool. will be considered where Renishaw equipment Patent notice has been misused, or repairs or adjustments have been attempted by unauthorised persons.

  • Page 7: Typical Probe System With Radio Transmission

    Workpiece Interface unit A workpiece set-up and inspection probe is Probe data is transmitted from the RMP60 in effect another tool in the system. A probing (or RMP60M) to the RMI via the radio link. cycle may be included at any stage of the The RMI converts probe signals into a form machining process.

  • Page 8: System Performance

    System performance System performance RMP60 and RMP60M have identical user options and radio performance Operating envelope cover of the RMI in the general direction of the machining area and the tool magazine, ensuring Radio transmission does not require line-of sight both are within the operating envelope.
  • Page 9 RMP60M test velocity of 480 mm/min (1.57 ft/min) at the stylus tip, using a stylus 50 mm (1.97 in) long. -10 °C to 70 °C Storage RMP60 IP rating IPX8 (14 °F to 158 °F) RMP60 weight (without shank) 5 °C to 50 °C...

  • Page 10: Operating Envelope

    RMP60 probe + RMI Always face the front cover of the RMI in the general direction of the machining area and RMP60 and RMI must be within each other’s the tool magazine, ensuring both are within operating envelope. The operating envelope the operating envelope.

  • Page 11: Rmp60 Dimensions

    RMP60 dimensions RMP60 dimensions dimensions mm (in) Battery cassette Shank switch 50 (1.97) 19 (0.75) (optional) M4 stylus 18° 18° A range of probe RMP60 window ready shanks Bobbin Status LEDs are available alignment dot 76 (2.99) from Renishaw STYLUS OVERTRAVEL LIMITS Stylus length ±X / ±Y...

  • Page 12: Stylus Weak Link

    Must be used with steel styli. For optimum metrology performance, do not use the weak link with ceramic or carbon fibre styli. Fitting stylus with weak link onto RMP60 In the event of excessive stylus overtravel, the weak link is designed to break, thereby protecting the probe from damage.

  • Page 13: Operating Mode

    Operating mode Operating mode LEDs LEDs PROBE STATUS LEDs flashing flashing green LED colour Probe status Graphic hint ➤ ➤ Flashing Probe seated in green operating mode Flashing Probe triggered in operating mode X / Y Flashing Probe seated in green operating mode and blue...

  • Page 14: Probe Settings

    Probe settings Probe settings The RMP60 probe can be in one of three modes: Stand-by mode - The RMP60 is waiting for a switch on signal. Operating mode - Activated by one of the switch on methods described on this page.
  • Page 15 Probe settings Switch-on method Switch-off methods available Radio on Radio off Radio switch on when Radio switch off when commanded by an M code. commanded by an M code. A timer automatically switches the probe off after 90 minutes from the last trigger if not turned off by an M code. Timer off (time out) Time out will occur (12, 33 or 134 seconds) after the last probe trigger or reseat.

  • Page 16: Multiple Probe Mode

    Only one of the multiple probes per machine will need partnering as, by configuring multiple probes to a single ‘mode-on’ choice, all probes RMP60 can be user configured using trigger have the same identification. The probe to be logic to allow multiple RMP60s to be used partnered, is partnered after selection of with a single RMI.
  • Page 17 Multiple mode settings table MULTIPLE PROBE MODE MODE OFF MODE ON MACHINE 1 MACHINE 2 MACHINE 3 MACHINE 4 MACHINE 5 MACHINE 6 MACHINE 7 MACHINE 8 Deflect stylus < 4 sec to cycle to next setting MACHINE 9 MACHINE 10 MACHINE 12 MACHINE 11 MACHINE 13...

  • Page 18: Reviewing Current Probe Settings

    Reviewing current probe settings Reviewing current probe settings 1. Insert batteries, or if already inserted remove for 5 seconds and replace. 2. DO NOT deflect the stylus when reviewing settings. 3. The LEDs will show the following sequence. LED CHECK SWITCH-ON METHOD RADIO ON SHANK ON...
  • Page 19 Reviewing current probe settings SWITCH-OFF METHOD (omitted for shank-on) RADIO OFF SHORT TIME OUT MEDIUM TIME OUT LONG TIME OUT or SPIN OFF 33 sec 12 sec 134 sec MULTIPLE PROBE MODE (omitted for radio-on) (see ‘Multiple probe mode’ to view all 16 choices) MODE OFF MODE ON MACHINE 1...

  • Page 20: Changing Probe Settings

    1. Insert the batteries, or if already inserted, 5. Settings record table remove for 5 seconds and replace. For quick reference, Renishaw suggest that you record your settings in the table 2. Deflect the stylus and hold deflected until at the back of this guide.
  • Page 21 Changing probe settings TO CHANGE SWITCH-ON METHOD RADIO ON SHANK ON SPIN ON Deflect Deflect (omitted if Multiple Probe stylus stylus Mode was selected) < 4 s < 4 s < Deflect stylus 4 seconds Deflect stylus > 4 seconds TO CHANGE SWITCH-OFF METHOD (omitted if shank turn on was selected) Deflect...
  • Page 22 Changing probe settings ACQUISTION MODE Note: After the RMI has been acquired, the Deflect ACQUISITION MODE ACQUISITION MODE RMP60 will only show stylus Acquistion Mode Off. < 4 s See RMP60 - RMI partnership. Deflect stylus < 4 seconds Cease triggering here, unless the...
  • Page 23 Deflect stylus > 4 seconds ACQUISTION MODE Note: After the RMI has been acquired, the Deflect ACQUISITION MODE ACQUISITION MODE RMP60 will only show stylus Acquistion Mode Off. < 4 s See RMP60 - RMI partnership. Deflect stylus Deflect stylus < 4 seconds >...

  • Page 24: Rmp60-Rmi Partnership

    RMP60-RMI partnership RMP60-RMI partnership System setup is achieved using trigger logic and 1. Use trigger logic to access the RMP60 powering on the RMI. configuration mode. Trigger logic is a method that allows user 2. Configure the turn on method (if not configuration of the options available in the configured).
  • Page 25 RMP60-RMI partnership 8. Release the RMP60 stylus and trigger it a Note couple of times. This causes the RMP60 to To check that turn on and off settings have not go into (and out of) acquisition mode. accidentally been changed, remove and insert 9.

  • Page 26: Rmp60 Batteries

    Only use specified batteries. Do not mix new and used batteries or battery types, as this will result in reduced life and Clean and dry the RMP60 with a cloth or paper damage to the batteries. towel before removing the battery cover. Where...
  • Page 27 RMP60 batteries Batteries 2 x AA Battery cassette DO NOT leave exhausted batteries in probe DO NOT allow coolant or debris to enter Please dispose of exhausted batteries the battery compartment in accordance with local regulations. Do not dispose of batteries in fire.

  • Page 28: Battery Life Expectancy

    Battery life expectancy Battery life expectancy Typical battery life After batteries are inserted into the RMP60, Using standard alkaline batteries at 5 % usage, the LEDs will indicate the current settings. typically the probe will continue to operate for approximately 1 week after a low battery In order to achieve the stated radio turn-on life warning is first indicated.
  • Page 29 When the battery voltage drops below the threshold where performance can no longer Sources for lithium thionyl chloride be guaranteed, the RMP60 probe status LED batteries will change to constant red, followed by flashing red. Please use these specified part numbers only...

  • Page 30: Rmp60 Shank Mounting

    Probe to shank alignment dot (used when bobbin is fitted) Stage 1 RMP60 shank mounting If the RMP60 is not to be used with a shank switch, proceed from step 3. 1. Remove the plug from the rear of the RMP60 using pliers.

  • Page 31: Stylus On-Centre Adjustment

    20 µm, fully tighten screws B to 6 - 8 Nm (4.4 - 5.9 lbf.ft). 9. For final centering, use screws A to move the RMP60, progressively slackening on one side and tightening the opposite screw, as the final setting is approached, using two hexagon keys.

  • Page 32: Stylus Trigger Force And Adjustment

    Spring force within the probe causes the stylus to sit in a unique position, and return to this position following each stylus deflection. Stylus trigger force is set by Renishaw. The user should only adjust the trigger force in special circumstances, e.g. excessive machine vibration or insufficient force to support the stylus weight.

  • Page 33: Diaphragm Replacement

    Diaphragm replacement Diaphragm replacement RMP60 DIAPHRAGMS OUTER DIAPHRAGM INSPECTION The probe mechanism is protected from coolant 1. Remove the stylus. and debris by two diaphragms. These provide 2. Undo the three M3 front cover screws and adequate protection under normal working remove the front cover.
  • Page 34 Diaphragm replacement OUTER DIAPHRAGM REPLACEMENT 6. Fit the new diaphragm over centre. M3 screw 7. Locate the outer edge of the diaphragm to 2.5 mm AF rest on the outer edge of the inner 1 Nm diaphragm. (0.74 lbf.ft) 8. Refit the front cover and the M3 screws. Cover 9.

  • Page 35: Rmp60M System

    RMP60M system RMP60M system LPE extension bar RMP60M is a special modular version of RMP60. It enables probe inspection LP2 probe RMP60M of part features inaccessible to RMP60, LP2 adaptor by fitting selected adaptors and stylus extensions as shown. RMP60M module MA4 90°...

  • Page 36: Rmp60M Dimensions

    RMP60M dimensions RMP60M dimensions 66,25 50,00 / 100,00 / 150,00 40,75 (2.61) (1.97) / (3.94) / (5.91) (1.60) 12,50 (0.49) dimensions mm (in) 66,25 100,00 / 150,00 / 200,00 50,50 (2.61) (3.94) / (5.91) / (7.88) (1.99)

  • Page 37: Rmp60M Screw Torque Values

    RMP60M screw torque values RMP60M screw torque values 10 Nm - 12 Nm (7.37 lbf.ft - 8.84 lbf.ft) 2,6 Nm (1.92 lbf.ft) 2,6 Nm (1.92 lb. ft) 2,6 Nm (1.92 lbf.ft)

  • Page 38: Fault Finding

    Fault-finding Fault finding - If in doubt, consult your probe supplier. Sympton Cause Action RMP60 fails to switch on. Dead batteries. Change batteries. Batteries incorrectly Check/change batteries. inserted. Probe out of range Check position of RMI, see Operating envelope. No RMI ‘start/stop’ signal Check RMI for green start LED.
  • Page 39 Radio link failure – RMP out Check position of RMI, of RMI range. see Operating envelope. RMI power has been removed. Check power to RMI, leave RMI powered all the time. Local radio interference. Identify source and move it away from the RMP60 and RMI.
  • Page 40 Review installation. Probe length offset Review probe software. missing/incorrect. Workpiece obstructing probe Review program. path. Radio link failure – RMP60 RMP60 status LEDs do Check position of RMI, out of RMI range. not correspond to RMI see Operating envelope. status LEDs.
  • Page 41 Fault-finding Symptom Cause Action Change setting. RMI error LED lit during Probe timed out. Review turn off method. probing cycle. Check position of RMI, Probe out of range. see Operating envelope. RMI error LED illuminated Probe not switched on. Check configuration and during intended probe cycle.
  • Page 42 Fault-finding Symptom Cause Action Poor measurement Debris on part or stylus. Clean and recalibrate. results. Verify by repeated toolchange Repeatability of probe and single point move. into spindle. Loose probe to shank Check and tighten as mounting or stylus. required, recalibrate. Offsets not being updated.

  • Page 43: Parts List

    - Please quote the Part no. when ordering equipment. Type Part no. Description RMP60 A-4113-0001 RMP60 probe with batteries, tool kit and user’s guide (set to radio on/radio off). Battery P-BT03-0005 AA batteries - Alkaline - supplied as standard with probe (two required).
  • Page 44 User’s guide. Mtg brkt A-2033-0830 Mounting bracket with fixing screws, washers and nuts. Styli — For complete listing, please see Renishaw Styli guide. Part no. H-1000-3200. Software — For complete listing of Renishaw software for machine, tools please see data sheets. Part no. H-2000-2289 and H-2000-2298.
  • Page 45 Parts list Type Part no. Description RMP60M module A-4113-1003 RMP60M module with batteries, tool kit and User’s guide. (set to radio on/radio off). Extension L100 A-4038-1010 RMP60M extension - 100 mm long. Extension L150 A-4038-1027 RMP60M extension - 150 mm long. Extension L200 A-4038-1028 RMP60M extension - 200 mm long.

  • Page 46: Probe Settings Record Table

    Probe settings record table tick Radio on Switch-on method Shank on Spin on Radio or spin Switch-off method Short timeout 12 seconds Medium timeout 33 seconds Long timeout 134 seconds Multiple probe mode Off (factory set) On (machine number) RMP60 serial no. --------------------------------------------------------------------------...
  • Page 47 Renishaw plc +44 (0)1453 524524 New Mills, Wotton-under-Edge, +44 (0)1453 524901 Gloucestershire, GL12 8JR uk@renishaw.com United Kingdom www.renishaw.com For worldwide contact details, please visit our main web site at www.renishaw.com/contact *H-2000-5219-05*...

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