Renishaw RMP600 Installation Manual
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Renishaw RMP600 Installation Manual

High-accuracy radio machine probe, rengage 3d technology
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Installation guide
H-6554-8520-01-A
RMP600 (QE) high-accuracy radio
machine probe

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  • Page 1 Installation guide H-6554-8520-01-A RMP600 (QE) high-accuracy radio machine probe...
  • Page 2 This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. Renishaw plc. Registered in England and Wales. Company no: 1106260. Registered office: New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, UK.

  • Page 3: Table Of Contents

    RMP600 (model RMP600QE) software notices ........
  • Page 4 Positioning the RMP600 and RMI-Q or RMI-QE ....... . . 3.2...
  • Page 5 Maintenance ..............5.1 Maintenance .
  • Page 6 RMP600 installation guide This page is intentionally left blank.

  • Page 7: Before You Begin

    Renishaw office. Renishaw warrants its equipment and software for a limited period (as set out in the Standard Terms and Conditions), provided that they are installed and used exactly as defined in associated Renishaw documentation.

  • Page 8: Cnc Machines

    Care of the probe Keep system components clean and treat the probe as a precision tool. Patents Features of the RMP600, and other similar Renishaw products, are the subject of one or more of the following patents and/or patent applications: CN 100416216...

  • Page 9: Rmp600 (Model Rmp600Qe) Software Notices

    RMP600 (model RMP600QE) software notices This RMP600 product includes embedded software (firmware) to which the following notices apply: US government notice NOTICE TO UNITED STATES GOVERNMENT CONTRACT AND PRIME CONTRACT CUSTOMERS This software is commercial computer software that has been developed by Renishaw exclusively at private expense.

  • Page 10: Intended Use

    RMP600 installation guide Intended use The RMP600 is a radio spindle probe that enables automated workpiece inspection and job set-up on multi-tasking machines, machining centres and gantry machining centres. Safety Information to the user This product is supplied with non-rechargeable lithium metal batteries. Refer to the battery manufacturer’s literature for specific battery operating, safety and disposal guidelines.
  • Page 11 Information to the equipment installer All Renishaw equipment is designed to comply with the relevant UK, EU and FCC regulatory requirements. It is the responsibility of the equipment installer to ensure that the following guidelines are adhered to, in order for the product to function in accordance with these regulations: •...
  • Page 12 RMP600 installation guide This page is intentionally left blank.

  • Page 13: Rmp600 Basics

    Section 2, “RMP60 basics” RMP600 basics Introduction The RMP600 (model RMP600QE) is a new generation radio transmission probe that is compatible for application with either RMI-Q or RMI-QE radio machine interface. NOTE: Older generation RMP600 probes without the “Model RMP600QE” marking cannot be used with an RMI-QE.

  • Page 14: Getting Started

    Performing this calibration for every 3D direction can be time-consuming. The RMP600 has almost no pre-travel variation, so a single calibration value may be used for any probing angle in 2D or 3D. This results in a vastly reduced calibration time. An additional benefit is a corresponding reduction in errors introduced by environmental changes within the machine during a long calibration cycle.

  • Page 15: System Interface

    (Renishaw part no. H-6551-8520). It is necessary that the RMP600 is partnered to either an RMI-Q or RMI-QE. Prior to partnering for the first time, the RMP600 is pre-set to operate in RMI-QE mode. The LED check will display double flashes of red, green, blue.

  • Page 16: Probe Modes

    Standby mode – Probe is waiting for a switch-on signal. NOTE: The RMP600 will enter hibernation mode should the system interface be powered off or out of range for a period of 30 seconds (hibernation mode is only applicable to “radio on mode” when used with a RMI-Q).
  • Page 17 RMI-QE (selection is made in the relevant interface). For more information on the user-selectable switch-on time when operating with RMI-Q or RMI-QE, refer to the RMI-Q installation guide (Renishaw part no. H-5687-8504) or the RMI-QE installation guide (Renishaw part no. H-6551-8520).

  • Page 18: Trigger Filter

    Only applicable to “radio-on mode” when RMP600 is used with a RMI-Q. When the RMP600 is in standby and the RMI-Q is powered off or out of range, the probe enters hibernation; a low power mode designed to save battery life. The probe ‘wakes’ from hibernation to periodically check for its partnered RMI-Q.

  • Page 19: Multiple Probe Mode

    “shank on / shank off” to be used with a single RMI-Q. Up to four RMP600 probes can be used with a single RMI-Q in “radio on / radio off mode”. For further details of this functionality, refer to the RMI-Q radio machine interface installation guide (Renishaw part no.

  • Page 20: Partnering Mode

    RMI-Q mode. NOTES: Prior to partnering for the first time, the RMP600 is pre-set to operate in RMI-QE mode. The LED check will display double flashes of red, green, blue. Systems using the RMI-Q or RMI-QE can be partnered with up to four RMP600 probes manually.

  • Page 21: Rmp600 Dimensions

    RMP600 dimensions 50 (1.97) 19 (0.75) Battery cassette Shank switch (optional) A range of probe-ready shanks is available from Renishaw M4 stylus 15° 15° XY overtravel Probe status LED 76 (2.99) Window Dimensions given in mm (in) Stylus overtravel limits Stylus length ±X/±Y...

  • Page 22: Rmp600 Specification

    RMP600 installation guide RMP600 specification Principal application Workpiece inspection and job set-up on multi-tasking machines, machining centres and gantry machining centres. Dimensions Length 76 mm (2.99 in) Diameter 63 mm (2.48 in) 2.10 Weight (without shank) With batteries 1010 g (35.65 oz) Without batteries 940 g (33.18 oz)

  • Page 23: Typical Battery Life

    RMI-QE interface/receiver. Using with an RMI-Q interface/receiver will result in a reduction from the figures quoted. Using RMP600 with “fast radio on” mode will result in a 5% reduction in usage and standby battery life. 1% usage = 14 minutes/day.

  • Page 24: Recommended Styli

    The featured range of solid carbon fibre styli ensure the best possible performance of the RMP600. It is possible that the featured range of solid carbon fibre styli may not be suitable for every RMP600 application and that it may be necessary to select specialised styli configurations to meet specific application requirements.

  • Page 25: System Installation

    RMI-Q or RMI-QE are kept within the performance envelope shown overleaf. Coolant and swarf residue accumulating on the RMP600 and RMI-Q or RMI-QE may have a detrimental effect on transmission performance. Wipe clean as often as is necessary to maintain unrestricted transmission.

  • Page 26: Positioning The Rmp600 And Rmi-Q Or Rmi-Qe

    RMI-Q is unpowered in “radio-on” (radio-off or timer-off) configurations. The RMP600 goes into hibernation mode 30 seconds after the RMI-Q is unpowered (or the RMP600 is out of range). When in hibernation mode, the RMP600 checks for a powered RMI-Q every 30 seconds. If found, the RMP600 goes from hibernation mode to standby mode, ready for “radio-on”.

  • Page 27: Preparing The Rmp600 For Use

    Preparing the RMP600 for use Fitting the stylus 1.8 Nm – 2.2 Nm (1.3 lbf.ft – 1.6 lbf.ft) M-5000-3707...

  • Page 28: Installing The Batteries

    RMP600 installation guide Installing the batteries NOTES: See Section 5, “Maintenance”, for a list of suitable battery types. Ensure the product is clean and dry before inserting batteries. Do not allow coolant or debris to enter the battery compartment. When inserting batteries, check that the battery polarity is correct.

  • Page 29: Mounting The Probe On A Shank

    Mounting the probe on a shank NOTE: Where the RMP600 is to be used with a shank switch, remove the plug from the rear of the probe using pliers and replace it with the bobbin (A-4038-0303). 4 mm A/F × 2 ×...

  • Page 30: Stylus On-Centre Adjustment

    RMP600 installation guide Stylus on-centre adjustment NOTES: During adjustment, care must be taken not to rotate the probe relative to the shank, as damage to the bobbin (A-4038-0303) can occur where fitted. If a probe and shank assembly is dropped, it must be rechecked for correct on-centre adjustment.

  • Page 31: Calibrating The Rmp600

    Calibrating the RMP600 Why calibrate a probe? A spindle probe is just one component of the measurement system which communicates with the machine tool. Each part of the system can introduce a constant difference between the position that the stylus touches and the position that is reported to the machine. If the probe is not calibrated, this difference will appear as an inaccuracy in the measurement.

  • Page 32: Calibrating The Probe Length

    RMP600 installation guide Calibrating the probe length Calibrating a probe on a known reference surface determines the length of the probe, based on the electronic trigger point. The stored value for length is different from the physical length of the probe assembly.

  • Page 33: Probe Configuration

    Renishaw machine tool probing system. Using Opti-Logic™ Opti-Logic™ is the process of transmitting and receiving data from the app to a Renishaw machine tool probe using pulses of light. The app will ask for the probe version to be entered. The probe version is displayed at the back of the battery compartment which is visible when the battery cassette is removed.

  • Page 34: Reviewing The Probe Settings

    RMP600 installation guide Reviewing the probe settings > 5 s Key to the symbols LED short flash LED long flash LED check RMI-Q RMI-QE Switch-on method Radio on Shank on Spin on (omitted if “multiple probe mode” was selected) or Switch-off method (timeout options not applicable in “Shank mode”)

  • Page 35: Multiple Probe Mode Settings

    Multiple probe mode settings (RMI-Q application only) Deflect the stylus for less than 4 seconds to cycle to the next setting. Multiple probe mode Mode off Mode on Machine 4 Machine 1 Machine 2 Machine 3 Machine 5 Machine 6 Machine 7 Machine 8 Machine 9...

  • Page 36: Probe Settings Record

    Auto-reset on  Hibernation mode On (30 s) setting (RMI-Q only) On (5 s)  Multiple probe mode Off (factory set) (RMI-Q only) On (machine number) See “Multiple probe settings” Factory settings are for kit (A-6554-0001) only. RMP600 serial no ........

  • Page 37: Probe Partnering Function

    RMI-QE must be turned on. If an RMI-Q is turned on, the RMP600 will continue to display the sequence of light blue flashes. If an RMI-QE is turned on, the RMP600 display sequence will now incorporate a long yellow flash.

  • Page 38: With Rmi-Q Switched On

    RMP600 installation guide Whilst the “Battery status” is being displayed, deflect and release the stylus to enter “Partnering mode”. Probe status will flash red to acknowledge this. NOTE: Wait until the first battery status flash has occured before deflecting the stylus, and then release the stylus when the red flash is observed.

  • Page 39: Rmp600 - Rmi-Q Partnership

    System set-up can be achieved by using Trigger Logic and powering on the RMI-Q. Alternatively, partnering to an RMI-Q can be achieved by using ReniKey; a Renishaw machine macro cycle which does not require the RMI-Q to be power cycled.

  • Page 40: Rmp600 - Rmi-Qe Partnership

    Partnering will not be lost by reconfiguring the probe settings or changing the batteries. Partnering can take place anywhere within the operating envelope. An RMP600 that is partnered with the RMI-QE but then used with another system will need to be repartnered before being used again with the RMI-QE.
  • Page 41 Displayed for 5 seconds The probe is now in standby and the system is ready for use. > 20 s NOTE: Refer to the RMI-QE radio machine interface installation guide (Renishaw part no. H-6551-8520) when partnering up to four radio probes.

  • Page 42: Changing Probe Settings When Partnered To An Rmi-Q

    RMP600 installation guide Changing probe settings when partnered to an RMI-Q Probe settings can be changed using Trigger Logic. Insert the batteries or, if they have already been installed, remove them for 5 seconds and then refit them. Following the LED check, immediately deflect the stylus and hold it deflected until eight red flashes have been observed (if the battery power is low, each red flash will be followed by a blue flash).
  • Page 43 Trigger filter Level 1 Level 2 Level 3 4.11 Auto-reset function Auto-reset off Auto-reset on Partnering successful, 20 seconds probe in standby Partnering mode Active 120 seconds probe in standby After 8 seconds Hibernation mode (only for “Radio on”) 30 s Stop triggering here, unless “Multiple probe mode”...
  • Page 44 Further probes used require the same “Multiple probe mode” setting, but do not need to be partnered with the RMI-Q. To partner an RMP600 with an RMI-Q, see page 4.7, “RMP600 – RMI-Q partnership”. Once partnering has been successful, the RMP600 will revert to “Partnering mode off”.

  • Page 45: Changing Probe Settings When Partnered To An Rmi-Qe

    Changing probe settings when partnered to an RMI-QE Probe settings can be changed using Trigger Logic. Insert the batteries or, if they have already been installed, remove them for 5 seconds and then refit them. Following the LED check, immediately deflect the stylus and hold it deflected until eight red flashes have been observed (if the battery power is low, each red flash will be followed by a blue flash).
  • Page 46 RMP600 installation guide Trigger filter Level 1 Level 2 Level 3 4.14 Auto-reset function Auto-reset off Auto-reset on New settings Return to “Switch-on method” complete, probe in standby NOTE: To partner an RMP60 with an RMI-QE, see page 4.5 “Probe partnering function” for...

  • Page 47: Master Reset Function

    Master reset function RMP600 features a master reset function to assist users who have mistakenly changed the probe settings into an unintended state. The application of the master reset function will clear all current probe settings and return the probe to default settings.
  • Page 48 RMP600 installation guide 4.16 Battery status Battery good Battery low Switch-on method Radio on Shank on Spin on (omitted if “multiple probe mode” was selected) or Release the stylus. Deflect the stylus for 20 seconds until the status LEDs start to flash yellow eight times.
  • Page 49 Probe is now back in the Trigger Switch-on method 4.17 Logic menu and will display “Switch-on method”. Configure probe settings as required using Trigger Logic NOTE: RMP600 will continue to be partnered with either the RMI-Q or RMI-QE following the activation of the master reset function.

  • Page 50: Operating Mode

    RMP600 installation guide Operating mode LEDs LEDs LEDs flashing flashing flashing 4.18 green Probe status LEDs LED colour Probe status Graphic hint Flashing green Probe seated in operating mode Flashing red Probe triggered in operating mode Flashing green and blue Probe seated in operating mode –...

  • Page 51: Maintenance

    Wipe the window of the probe with a clean cloth to remove machining residue. This should be done on a regular basis to maintain optimum transmission. CAUTION: The RMP600 has a glass window. Handle with care if broken to avoid injury.

  • Page 52: Changing The Batteries

    RMP600 installation guide Changing the batteries CAUTIONS: Do not leave dead batteries in the probe. When changing batteries, do not allow coolant or debris to enter the battery compartment. When changing batteries, check that the battery polarity is correct. Take care to avoid damaging the battery cassette gasket.
  • Page 53 AA 3.6 V Saft: AA 1.2 V LS 14500    Tadiran: SL-760/S, TL-5903/S, TL-2100/S Xeno: XL-060F NOTE: Lithium-thionyl chloride batteries are available from other manufacturers. However, these are untested by Renishaw so correct operation of the probe cannot be guaranteed.

  • Page 54: Diaphragm Replacement

    RMP600 installation guide Diaphragm replacement RMP600 diaphragms The probe mechanism is protected from coolant and debris by two diaphragms. These provide adequate protection under normal working conditions. You should periodically check the outer diaphragm for signs of damage. If this is evident, replace the outer diaphragm.

  • Page 55: Fault-Finding

    Incorrect “multiple probe mode” Check configuration and alter as setting configured (RMI-Q only). required. RMP600 in “hibernation mode” Ensure probe is in range and wait (RMI-Q and “radio on” method only). up to 30 seconds, then resend switch-on signal.
  • Page 56 RMP600 installation guide Symptom Cause Action The machine stops Radio link failure/RMP600 out of Check interface/receiver and unexpectedly during a range. remove obstruction. probing cycle. RMI-Q or RMI-QE receiver/ Refer to receiver/machine user’s machine fault. guide. Dead batteries. Change batteries.
  • Page 57 Machine tool faulty. Perform health checks on machine tool. RMP600 status LEDs Radio link failure – RMP600 out Check position of RMI-Q or do not correspond to of RMI-Q or RMI-QE range. RMI-QE; see operating envelope. RMI-Q or RMI-QE status RMP600 has been enclosed/ Review installation.
  • Page 58 Probe out of range. Check position of RMI-Q or RMI-QE; see operating envelope. Dead batteries. Change batteries. RMP600 and RMI-Q or RMI-QE Partner RMP600 with RMI-Q or are not partnered. RMI-QE. Probe selection error. Verify that one radio probe is working and is correctly selected on the RMI-Q or RMI-QE.

  • Page 59: Parts List

    M-5000-3707 Tool for tightening/releasing styli. Publications. These can be downloaded from our website at www.renishaw.com. RMP600 (QE) QSG H-6554-8500 Quick-start guide: for rapid set-up of the RMP600 (QE) probe. RMI-Q QSG H-5687-8500 Quick-start guide: for rapid set-up of the RMI-Q.
  • Page 60 H-6551-8520 Installation guide: for set-up of the RMI-QE. Styli H-1000-3200 Technical specifications guide: Styli and accessories – or visit our Online store at www.renishaw.com/shop. Probe software H-2000-2298 Data sheet: Probe software for machine tools – programs and features. Taper shanks H-2000-2011 Data sheet: Taper shanks for machine tool probes.
  • Page 62 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com For worldwide contact details, visit www.renishaw.com/contact Issued: 04.2022 Part no. H-6554-8520-01-A © 2022 Renishaw plc...

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