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Seco PACKS EASYSHRINK 20 Operating Instructions Manual

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SHRINKFIT DEVICES
®
PACKS EASYSHRINK
20
OPERATING INSTRUCTIONS
1

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Summary of Contents for Seco PACKS EASYSHRINK 20

  • Page 1 SHRINKFIT DEVICES ® PACKS EASYSHRINK OPERATING INSTRUCTIONS...
  • Page 2 This warranty covers the material defects. Any defect that occurs due to mishandling that is not mentioned in the Operating instructions manual, or due to an improper maintenance, etc. is not covered. Seco-EPB’s sole liability is limited to repairing or replacing the product. Any liability for indirect or consequential loss or damage...

  • Page 3: Table Of Contents

    TABLE OF CONTENT page 1. GENERAL OVERVIEW OF A PACK / CONTENT 1.1 Packs Easyshrink 20 descriptions ® 1.1.1 Pack Easyshrink 20 N°1 ® 1.1.2 Pack Easyshrink 20 N°2 ® 1.1.3 Pack Easyshrink 20 N°3 ® 1.2 Packs delivery content 1.3 Dimensions 1.4 Stop rod accessories 11-12...
  • Page 4 page 4. THREE STATION ROTARY SUPPORT BOX 4.1 Description 4.2 Connections and starting 4.3 Driving of the ventilators 4.4 Driving of the cooling cycle 4.5 Setting the cooling times 28-29 5. REFRIGERATED WATER COOLING BELLS UNIT 5.1 Description 5.2 Installation 5.3 Connections 5.4 Filling of the cooler 5.5 Starting...
  • Page 5 page 9. MANTENANCE 9.1 Daily maintenance 9.2 Monthly maintenance 9.3 Twice a year 9.4 Yearly 10. SAFETY PRECAUTIONS 11. RECOMMENDATIONS FOR USE AND MAINTENANCE 12. SAFETY FUNCTIONS OF HEATING MODULES 13. ANNEXES 13.1 Technical features 13.2 CE compliance declaration for heating module (to fill in) 13.3 CE compliance declaration for support and cooling boxes (to fill in)
  • Page 7 1. GENERAL OVERVIEW Comparator Inductor housing Column Pneumatic actuation Digital rule with display Storage rack for stop rods Control panel and display Main switch Flange Cooling bells Fine adjustment support setting wheel HEATING MODULE THREE-STATION ROTARY REFRIGERATED WATER WITH HEIGHT SETTING SUPPORT BOX WITH HEIGHT COOLING BELLS UNIT SETTINGS...

  • Page 8: Descriptions

    1.1 PACKS EASYSRINK® 20 DESCRIPTION ® 1.1.1 Pack Easyshrink 20 N°1, ZFM07IN10 A complete set with induction heating, 1 operating station with shrink depth setting and 2 cooling stations. Operating station hold the finned supports with toolholder during the heating cycles.

  • Page 9: Pack Easyshrink ® 20

    ® 1.1.3 Pack Easyshrink 20 N°3, ZFM07IN30 A complete set with induction heating, rotary plate of 3 operating + shrink depth setting + cooling stations, height measuring and a refrigerated cooling bells water cooler. Operating stations hold the finned supports with toolholder during the heating and cooling cycles.

  • Page 10: Dimensions

    1.3 Dimensions Heating module Three-station support box (1 operating and 2 cooling Refrigerated water cooling bells unit stations) Three-station rotary support box...
  • Page 11 ZFS07IN043 ZFS07IN018 Stop rods set, standard, thread fitting Stop rods set, thin, thread fitting Z847031 ZFS07IN282 ZFS07IN254 Depth comparator for stop Depth rulers for Shrinkfit depth setting, for Depth rulers for Shrinkfit depth setting, for rod setting Shrinkfit holders Ø 3 to 5 mm Shrinkfit holders Ø...

  • Page 12: Stop Rod Accessories

    1.4 Stop rod accessories 1.4.1 Stop rods set, standard, thread fitting (Part No. ZFS07IN043) 4 stop rods with 5 mm front end, covering a shrink depth capacity 0 to 240 mm: 0-60 / 60-120 / 120-180 / 180-240 mm. Allows the tool shrinking depth setting. When stop rod is used in combination with a digital rule with display, it allows also the tool lenght setting.

  • Page 13: Flange Accessories

    1.5 Flange accessories 1.5.1 Finned supports Available for all types of toolholders (SA30 to SA50, HSK25 to HSK100, Capto size C3 to C8). Required to provide positioning of the toolholder onto the support module. 1.5.2 Support ring Available for all types of toolholders (SA30 to SA50, HSK25 to HSK100, Capto size C3 to C8).

  • Page 14: Other Accessories

    1.7 Other accessories 1.7.1 Tool supporting sleeve for stop rod Available for all tool shank diameters (Ø 3 to 32 mm). Useful for locating the cutter back end (in contact) onto the stop rod front end. For use instructions, see § 8.9. 1.7.2 Stop screw setting adapter with hexagonal back-end Available for all tool shank diameters (Ø...

  • Page 15: Packs Installation And Use

    2. PACKS INSTALLATION AND USE 2.1 Shrinking principle The Shrinkfit holder’s inside diameter is designed to be slightly smaller than the shank diameter of the cutting tool. When placed into the induction heating system, the inside bore is heated and expands. The tool shank can then be slipped easily into the holder.

  • Page 16: Taking Delivery

    2.2 Taking delivery The device you received has been controlled and tested in our plant acc. to ISO9001 specifications If the equipment is being stored or transported under unacceptable conditions the equipment may be permanently damaged. In these case the manufacturer will exclude all warranty claims and obligations. Unpacking has to be made carefully to avoid all damages.
  • Page 17 • Mounting of support corner plate for heat focusing stopper Support corner plate for heat focusing stopper is fixed on the heating module left side plate with 2 screws supplied with the support.
  • Page 18 • Inductor housing setting in relation with the support modules A. Procedure to check the alignment of the inductor Install a heat focusing stopper onto the inductor housing. Using a toolholder, set on the finned support, under the inductor, check the alignment of the inductor in comparison to the finned support.

  • Page 19: Connections

    - Once the inductor is unlocked, center it (for example, using a conical toolholder set on the finned support); then rescrew the four screws. - Set up the comparator back. 2.5 Connections All Packs: AC 3x400V (+/-10%) + PE/ 16 A/ 50-60Hz/ Differential breaker 30 mA. 3 meter cable is supplied.

  • Page 20: Control Panel And Display Presentation

    2.7 Control panel and display presentation Programming Display Scrolling button keys Enter LED 1 LED 2 LED 3 LED 4 LED 5 On / Off Driving of Heating support cycle modules...

  • Page 21: Starting Of The Heating Module

    Programmable modes: User programms the suitable cycle, in one of the 50 files of modes PRG1 and PRG2, using the control panel. Mode PRG1: possibility to programm up to 25 customised heating cycles Mode PRG2: possibility to programm up to 25 customised heating cycles Seco Shrinkfit holders Code key E 9304 5603 10 120 E= Monobloc holder Gauge length...

  • Page 22: Using Programmable Modes Prg1 And Prg2

    Any change of the preset time must be made carefully, toolholder overheating makes it unusable. In case of modification without our agreement, Seco Tools AB. cannot be held as responsible for any damage. • Selection of the unit mm, inch, or mm and inch with mode PRG 1 or PRG 2: On the control panel, select mode PRG 1 or PRG 2 (see §...
  • Page 23 • Diameter scrolling according to the selected unit. Scrolling in mm Ø(mm) Ø 3 Ø 4 Ø 5 Ø 6 Ø 8 Ø 10 Ø 12 Ø 14 Ø 16 Ø 18 Ø 20 Ø 25 Ø 32 Ø X 1 Ø...

  • Page 24: Three Station Support Box

    3. THREE-STATIONS SUPPORT BOX 3.1 Description Ventilator Setting wheel Flange support Cutting tool rack...

  • Page 25: Connections And Starting

    3.2 Connections and starting of the three-station support box (1 operating and 2 cooling stations) Power supply : AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied. Fuse type : 0,5 A By first use only, plug in electrical cable on X1 outlet of heating module, switch on main interruptor to start the support box (afterwards, driving of the support box is acieved by using the control panel of heating module).

  • Page 26: Three Station Rotary Support Box

    4. THREE-STATIONS ROTARY SUPPORT BOX 4.1 Description Flange support Ventilators Setting wheels Cutting tool rack...

  • Page 27: Connections And Starting

    4.2 Connections and starting of the support box Power supply : AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied. By first use only, plug in electrical cable on X1 outlet of heating module, switch on main interruptor to start the support box (afterwards, driving of the support box is acieved by using the control panel of heating module).

  • Page 28: Setting The Cooling Times

    4.5 Setting the cooling times By default, cooling times are preset to 200 sec. However, these cooling times can be adapted in step with the cooling system that is used (see table on next page). To do so, coding wheels must be programmed to the required values.
  • Page 29 In order to access to the coding wheels, the right housing must be unmounted. This housing is maintained by 4mm allen screws, both on the side and at the back of the module. Remove the 3 screws at the back of the module + the 3 bottom screws on the side of the module.

  • Page 30: Refrigerated Water Cooling Bells Unit

    5. REFRIGERATED WATER COOLING BELLS UNIT 5.1 Description Column Flexible pipes Cooling bells Support for contact bush for cooling bells Cover of water tank Ventilation Temperature Water level control...

  • Page 31: Installation

    5.2 Installation Water cooler must be localized on a stable working place, respecting a clearance of 50 cm on both sides in order to allow air flow. 50 cm 50 cm 5.3 Connections Plug in the water pipes on the rear of the cooler (just click in). Power supply : AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied.

  • Page 32: Starting

    Pull simultaneously in opposite ways both white buttons to open the water tank. Fill in the tank with pure water (tap water - 7,5 < pH < 9 - 7°F < TH < 15°F) until the indicator shows you that the tank is full. Note: change the water approx.

  • Page 33: Water Temperature Setting

    5.6 Water temperature setting When the power is turned on, the water cooler displays « -88 » during 3 seconds, then displays the temperature of the water. The water temperature is preset in our plant at +20°C. It is adjustable from 10°C to 25°C.

  • Page 34: Options

    5.8 Options Water cooling module can be equipped with a cooling station. 1. Unscrew and remove left cooling bell support. 2. Fix it at dedicated place in the rear of right cooling bell support. 3. Remove the locking keys A and B by pushing them downwards until rupture. 4.

  • Page 35: Shrinking

    6. SHRINKING 6.1 Preparation before shrinking cycle Choose the adapted finned support that correspond to the Shrinkfit holder taper and install it in the device. Choose the adapted heat focusing stopper that correspond to the tool shank diameter and install it into the location diameter in the inductor housing (5 heat focusing stopper are supplied with each heating module, capacities : Ø...

  • Page 36: Shrink-Release

    Start the heating cycle by pressing key on the sliding support. Display is flashing during the heating cycle. Heating stops after presetted time or by pressing key Fit manually the tool in the bore. The tool will be shrink-grip within 3 to 5 seconds. Note : on completion of the heating cycle, it is imperative to immediately remove the inductor housing from the tool in order to avoid heat spreading into the inductor housing (risk of...

  • Page 37: Cooling

    6.4 Cooling Install the holder on the cooling station of support box. 6.5 Special toolholders shrinking For special toolholders e.g. tools with larger front end than shank, split heat focusing stoppers are available. The use of those requires having clearance between tool head and toolholder front face.

  • Page 38: User Guide For Shrink-Grip Of Special Toolholders

    6.6 User guide for shrink-grip of special toolholders Install the two assembled split heat focusing stopper that correspond to the tool shank Ø (see table § 6.5 on previous page) into the location diameter in the inductor housing. 5 split heat focusing stoppers covering tool shank diameter Ø 3-32 are available as accessories, capacities : Ø...

  • Page 39: Tool Shrinking Depth Setting

    Find the minimum shrinking depth from the chart below (also on the device). Example for an Seco Shrinkfit holder type 5603 The diameter d and the jauge length are indicated on the toolholder:...

  • Page 40: Stop Rod Adjustment

    Select the suitable stop rod. Example for a Seco Shrinkfit holder type 5603 We have determined in § 7.1 that the jauge length of the toolholder is A = 85 mm and the shrinking depth is D = 40 mm.

  • Page 41: Direct Tool Height Setting With Digital Rule With Display

    8. DIRECT TOOL HEIGHT SETTING WITH DIGITAL RULE WITH DISPLAY 8.1 Overview Retractable comparator Digital display Adjusting wheel EASY AND PRECISE TOOL LENGHT SETTING 8.2 Description of digital rule with display Display of REF I or REF II Value of the rule Display of MM or INCH Display of fixed value HOLD Display of Mode SET or...

  • Page 42: Starting Of The Digital Rule

    8.3 Starting of the digital rule Note: the digital display rule can not be in PRESET mode. deactivated 8.4 The different modes 8.5 Choice of the unit MM / INCH Note : modification only allowed in mode SET.

  • Page 43: Changing Of The Reference Value With Mode Ref

    8.6 Change the reference value with mode REF How to switch from REF l to REF ll How to fix a value while moving the inductor housing. inductor housing moving Allows to choose the reference value with which you want to work. ( REF I ou REF II ).

  • Page 44: Gauging Of The Digital Rule With Display, With Mode Set

    8.8 Gauging of the digital rule with display, with SET mode Reach stop end of gauge to set the comparator to 0 Short indication recalls the reference choosen REF I or REF II SET operation consists in calling up the preset value in PRESET mode (REF I or REF II) into SET mode. An impulse on BP2 calls up this value.

  • Page 45: Tool Length Setting With Stop Screw Setting Adapter With Hex. Back End

    8.10 Tool length setting with stop screw setting adapter with hexagonal back end Required for adjustment of the stop rod end screw which can be fitted into type 5603 Shrinkfit holders (stop end screws are available as Accessories for type 5603 Shrinkfit holders).

  • Page 46: Mantenance

    9. MAINTENANCE FREQUENCY 9.1 Daily maintenance - Clean of the device. - Control the good running and good condition of the device. - Check the inductors’ condition. Not OK - Check the heat focusing plates’ condition. Not OK - Check the stop rods’ condition. 9.2 Monthly maintenance - Check the water level of the water cooling unit.

  • Page 47: Twice A Year

    a year Twice The water cooling unit must be drained off. - Turn off the general power supply, pressing the switch at the back of the device. Open the lid on the top of the water cooling unit (4 screws to be removed). Simultenaously pull in opposite directions the 2 white pull studs in order to open the tank.

  • Page 48: Yearly

    Yearly The water cooling unit’s condenser must be cleaned. Using a 3 mm allen key, remove the 16 screws of the water cooling unit’s housing. Move the housing away in order to access to the condenser (beware: the earth wire is connected to the housing).

  • Page 49: Safety Precautions

    - Keep the device and its environment clean, to insure a long service life. - The device can only be used for the purposes defined in this operating book. Seco-EPB cannot be held as responsible for casualties caused for any other use.

  • Page 50: Technical Features

    13.1 Technical features Heating module Voltage 3 x 400 V (+/-10%) + PE Power 10000 VA Frequency 50-60Hz Weight 40 Kg Temperature Air humidity Air pressure Usage 10 to 40°C 10 to 90% 800 to 1013 hPa Storage -20 to 55°C 30 to 95% 800 to 1013 hPa Transportation...

  • Page 51: Ce Compliance Declaration For Heating Module (To Fill In)

    13.2 CE compliance declaration for heating module * Fill in Part No. and serial number.

  • Page 52: Ce Compliance Declaration For Support And Cooling Boxes (To Fill In)

    13.3 CE compliance declaration for support boxes and cooling boxes (one declaration per module) – Copy 1 * Fill in Part No. and serial number.
  • Page 53 12.3 CE compliance declaration for support boxes and cooling boxes (one declaration per module) – Copy 2 * Fill in Part No. and serial number.
  • Page 54 COPYRIGHT © 2013, Seco Tools AB. All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing it in any medium by electronic means and whether or not transiently or incidentically to some other use of this publication) without written permission of the copyright owner.
  • Page 55 Seco-EPB 8 BIS, RUE DE NEUWILLER – B.P.6 67330 BOUXWILLER - FRANCE TEL. +33 (0)3 88 71 38 89 FAX +33 (0)3 88 70 98 98 WWW.SECOTOOLS.COM...

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