Turbocharger - Install (Side Mounted Turbocharger) - Perkins 1106C Series Disassembly And Assembly

40
Disassembly and Assembly Section
Illustration 70
15. Install exhaust manifold (1) and the assembly of
the turbocharger to the cylinder head. Refer to
Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
16. Install bolt (8) finger tight. Ensure that tube
assembly (7) fits correctly.
17. Position a new joint (3) between the flange of
tube assembly (4) and the cylinder block. Install
bolts (5) finger tight.
18. If a new turbocharger has been installed, check
that the orientation of bearing housing (18) is
correct. If the orientation of the bearing housing is
not correct, rotate the bearing housing until tube
assemblies (4) and (7) fit correctly. Tighten band
clamps (21) to a torque of 13 N·m (9.6 lb ft).
19. Tighten banjo bolt (9) to a torque of 20 N·m
(14 lb ft). Tighten bolt (5) and (8) to a torque of
22 N·m (16 lb ft).
20. Install the bolts for tube clips (2) to the cylinder
block. Tighten bolt (2) to a torque of 44 N·m
(32 lb ft).
21. If the turbocharger has an exhaust elbow, install
the exhaust elbow. Refer to Disassembly and
Assembly, "Exhaust Elbow - Remove and Install".
22. Connect the exhaust pipe.
23. If the turbocharger has a remote wastegate
solenoid, connect the hose for the solenoid to the
turbocharger.
24. Connect the air inlet hose and connect the air
outlet hose to the turbocharger.
Turbocharger - Install
(Side Mounted Turbocharger)
Installation Procedure
Table 12
Tool
A 21820221
g01335754
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
Illustration 71
Typical example
Required Tools
Part
Part Description
Number
POWERPART
Rubber Grease
NOTICE
KENR6932
i02654361
Qty
1
g01335496