These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Perkins dealers or Perkins distributors have the most current information available. When replacement parts are required for this product Perkins recommends using Perkins replacement parts.
Operation and Maintenance Manual except for the Operation interval and the maintenance items in that interval. Major repairs should only be carried out by Perkins Operating techniques outlined in this manual are authorized personnel. Your Perkins dealer or your basic. They assist with developing the skills and...
Replace any warning sign that is damaged or missing. If a warning sign is attached to a part of the engine that is replaced, install a new warning sign on the replacement part. Your Perkins distributor can provide new warning signs. (1) Universal Warning...
SEBU8728 Safety Section General Hazard Information Illustration 2 g02342216 (1) Universal warning (2) Ether (2) Ether i02328435 General Hazard Information Do not use aerosol types of starting aids such as ether. Such use could result in an explosion and personal injury. Illustration 4 g00104545 Attach a “Do Not Operate”...
SEBU8728 Safety Section General Hazard Information The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi). Fluid Penetration Pressure can be trapped in the hydraulic circuit long after the engine has been stopped.
If the application involves the presence of Batteries combustible gases, consult your Perkins dealer and/ or your Perkins distributor for additional information Electrolyte is an acid. Electrolyte can cause personal about suitable protection devices.
Always stop the engine before refueling. Leaks can cause fires. Consult your Perkins dealer or your Perkins distributor for replacement parts. Replace the parts if any of the following conditions are present:...
SEBU8728 Safety Section Crushing Prevention and Cutting Prevention • High-pressure line or lines are removed. i04149669 Before Starting Engine • End fittings are damaged or leaking. • Outer coverings are chafed or cut. Before the initial start-up of an engine that is new, •...
SEBU8728 Safety Section Engine Stopping Start the engine from the compartment of the operator To help prevent sparks from igniting combustible or from the engine start switch. gases that are produced by some batteries, the negative “−” cable should be connected last from the Always start the engine according to the procedure external power source to the negative “−”...
Note: Many of the engine control systems and reliability. Incorrect grounding will result in display modules that are available for Perkins uncontrolled electrical circuit paths and in unreliable Engines will work in unison with the Engine electrical circuit paths.
SEBU8728 Product Information Section Model View Illustrations Product Information Section General Information i05748777 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. Note: Only major components are identified on the following illustrations.
The left and the right sides of the engine are determined from the flywheel end. The number 1 cylinder is the front cylinder. The Perkins 1106A-70T, 1106A-70TA, 1106C-70TA, and 1106D-70TA Industrial Engines have the following characteristics.
0.45 mm (0.018 inch) The operating rpm is dependent on the engine rating, the appli- Table 1 cation, and the configuration of the throttle. Engine Specifications for the 1106A-70T engine Table 3 Operating Range (rpm) 1500 to 1575 Engine Specifications for the 1106D-70TA engine...
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SEBU8728 General Information Product Description The engine lubricating oil is supplied by a rotor type oil pump. The engine lubricating oil is cooled and the engine lubricating oil is filtered. The bypass valve can provide unrestricted flow of lubrication oil to the engine if the oil filter element should become plugged.
Illustration 17 g02342316 A typical example of the location of the serial number plate Perkins engines are identified by an engine serial number. An example of an engine number is P- *****R000001V. ***** The list number for the engine...
SEBU8728 Product Identification Information Reference Information Illustration 19 g02433816 Typical example Illustration 20 g03649615 Typical example Record for Reference i04149638 Engine Model Reference Information Engine Serial number Engine Low Idle rpm Information for the following items may be needed to order parts.
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SEBU8728 Product Identification Information Reference Information Secondary Fuel Filter Element Lubrication Oil Filter Element Auxiliary Oil Filter Element Total Lubrication System Capacity Total Cooling System Capacity Air Cleaner Element Fan Drive Belt Alternator Belt...
The engine must be stored in a water proof building. The building must be kept at a constant temperature. Engines that are filled with Perkins ELC will have coolant protection to an ambient temperature of −36° C (−32.8° F). The engine must not be subjected to extreme variations in temperature and humidity.
SEBU8728 Lifting and Storage Product Storage Sealed Coolant System Ensure that the cooling system is filled with Perkins ELC, or an antifreeze that meets “ASTM D6210” specification. Open Cooling System Ensure that all cooling drain plugs have been opened. Allow the coolant to drain. Install the drain plugs.
Determine and correct the cause of any significant temperature. change in the readings. Consult your Perkins dealer or your Perkins distributor for assistance. Note: The sensing element of the coolant NOTICE temperature switch must be submerged in coolant in If no oil pressure is indicated, STOP the engine.
(rpm). When the throttle For more information or assistance for repairs, control lever is moved to the full throttle consult your Perkins dealer or your Perkins position without load, the engine is running at distributor. high idle. The engine is running at the full load...
Sensors and Electrical Components Switch Locations Illustration 22 shows the typical locations of the switches for the 1106A-70T, 1106A-70TA, 1106C- 70TA and 1106D-70TA Industrial Engines. Specific engines may appear different from the illustration due to differences in applications. Illustration 22...
• Switch output is shorted to “- battery” or “+ the engine speed. Refer to Special Instruction, battery” . KENR6206, “Perkins Logic Control Governor One (LCG1) and Perkins Logic Control Governor Two • Measured reading of the switch is out of the (LCG2)” for more information. specification.
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SEBU8728 Features and Controls Sensors and Electrical Components Very Low Oil Pressure Warning The very low oil pressure setpoint is dependent upon the engine speed. Failure of the Engine Oil Pressure Switch The diagnostic lamp warns the user about the status of the engine oil pressure switch.
SEBU8728 Engine Starting Before Starting Engine Engine Starting • Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or i02704617 to the controls.
SEBU8728 Engine Starting Starting the Engine Startability will be improved at temperatures below i02710653 −18 °C (0 °F) from the use of a jacket water heater or Starting the Engine extra battery capacity. When Group 2 diesel fuel is used, the following items provide a means of minimizing starting problems and fuel problems in cold weather: engine oil pan heaters, jacket water heaters, fuel heaters and fuel line...
SEBU8728 Engine Starting After Starting Engine Note: If it is possible, first diagnose the reason for the i02710753 starting failure. Make any necessary repairs. If the After Starting Engine engine will not start only due to the condition of the battery, either charge the battery, or start the engine with jump start cables.
Fuel Conservation Practices The efficiency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efficiency in all applications. Follow the recommended procedures in order to attain optimum performance for the life of the engine.
• The cooling system and the lubrication system for Perkins Diesel Engines can operate effectively in cold the engine do not lose heat immediately upon weather. During cold weather, the starting and the shutdown.
Lubrication will be improved. There will be less acid 240 VDC. The output can be 750/1000 W. Consult and less sludge in the oil. This condition will provide your Perkins dealer or your Perkins distributor for longer service life for the engine bearings, the piston more information.
Insulated hoses and Cold Weather a heated canister assembly should be installed. Consult with your Perkins dealer or your Perkins distributer for the recommended breather Fuel Tanks components for operation from −25° to -40°C (−13°...
SEBU8728 Cold Weather Operation Fuel Related Components in Cold Weather Fuel Heaters Note: The OEM may equip the application with fuel heaters. If so, the temperature of the fuel must not exceed 73 °C (163 °F) at the fuel transfer pump. For more information about fuel heaters (if equipped), refer to the OEM information.
SEBU8728 Engine Stopping Stopping the Engine Engine Stopping i02704619 After Stopping Engine i02334873 Stopping the Engine Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. NOTICE •...
SEBU8728 Maintenance Section Refill Capacities Maintenance Section i04151509 Fluid Recommendations Refill Capacities (Coolant Information) i04145950 General Coolant Information Refill Capacities NOTICE Never add coolant to an overheated engine. Engine damage could result. Allow the engine to cool first. Lubrication System The refill capacities for the engine crankcase reflect NOTICE the approximate capacity of the crankcase or sump...
Supplement Coolant Additive • Reduction of heat transfer • ASTM American Society for Testing and Materials • Leakage of the water pump seal The following two coolants are used in Perkins • Plugging of radiators, coolers, and small passages diesel engines:...
The engines must be operated with a 1:1 mixture contains organic corrosion inhibitors and antifoam of water and glycol. This concentration allows the agents with low amounts of nitrite. Perkins ELC has NOx reduction system to operate correctly at high been formulated with the correct amount of these ambient temperatures.
8. Repeat Steps 6 and repeat steps 7 until the system is completely clean. Changing to Perkins ELC 9. Fill the cooling system with the Perkins Premixed To change from heavy-duty antifreeze to the Perkins ELC. ELC, perform the following steps:...
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15 L (4 US gal) × 0.014 0.2 L (7 oz) Use the equation that is in Table 11 to determine the amount of Perkins SCA that is required when the Cleaning the System of Heavy-Duty cooling system is initially filled. Table 11...
• Clean the cooling system whenever the coolant is table 15 . contaminated or whenever the coolant is foaming. NOTICE i04676652 The footnotes are a key part of the Perkins Specifica- tion for Distillate Diesel Fuel Table. Read ALL of the Fluid Recommendations footnotes. (Fuel Recommendations) •...
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Regional regulations, national regulations, or international regulations can require a fuel with a specific sulfur limit. Consult all applicable regu- lations before selecting a fuel for a given engine application. Perkins fuel systems and engine components can operate on high sulfur fuels.
Do not treat the fuel without consulting the fuel supplier. Some additives are not compatible. These additives can cause problems in the fuel system. Viscosity NOTICE Operating with fuels that do not meet the Perkins rec- Viscosity is the property of a liquid of offering ommendations can cause the following effects: Start- resistance to shear or flow. Viscosity decreases with ing difficulty, poor combustion, deposits in the fuel increasing temperature.
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SEBU8728 Refill Capacities Fluid Recommendations Sulfur Distillation The level of sulfur is governed by emissions This is an indication of the mixture of different hydrocarbons in the fuel. A high ratio of light weight legislations. Regional regulation, national regulations, hydrocarbons can affect the characteristics of or international regulations can require a fuel with a combustion.
Environmental Protection Agency (EPA) and European Certification Note: Minimum cetane number of 40 is fuels. Perkins does not certify engines on any other recommended otherwise cold starting problems or fuel. The user of the engine has the responsibility of light load misfire might occur.
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The oxidation process can cause deposits • Perkins recommends the use of oil analysis in formation therefore these materials must not be used order to check the quality of the engine oil if for fuel tanks and fuel lines.
80 hours. all the requirements that are addressed in table 15 . Perkins fuel cleaner can be used on an on-going To ensure optimum engine performance, a complete basis with no adverse impact on engine or fuel fuel analysis should be obtained before engine system durability.
CD-2 or aluminum pistons. The oil CD-2 is for a two-cycle diesel engine. Perkins does not All DHD-1 oils must complete a full test program with sell engines that utilize CD-2 oil.
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EMA DHD-1 and API CH- are recommended for use in extended oil change intervals. API CH-4 oils are recommended for conditions that demand a premium oil. Your Perkins • Reduce the oil change interval. Base the oil dealer or your Perkins distributor has specific change interval on the oil analysis.
Aftermarket Oil Additives Re-refined Base Stock Oils Perkins does not recommend the use of aftermarket additives in oil. It is not necessary to use aftermarket Re-refined base stock oils are acceptable for use in additives in order to achieve the engine's maximum Perkins engines if these oils meet the performance service life or rated performance.
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SEBU8728 Refill Capacities Fluid Recommendations • Select the correct oil, or a commercial oil that meets the “EMA Recommended Guideline on Diesel Engine Oil” or the recommended API classification. • See the appropriate “Lubricant Viscosities” table in order to find the correct oil viscosity grade for your engine.
• The temperature of the fluid in the engine Refer to the standards for the engine or consult your Perkins dealer or your Perkins distributor in order to determine if the engine is operating within the defined parameters. Severe service operation can accelerate component wear.
SEBU8728 Maintenance Recommendations Aftercooler Core - Inspect/Clean/Test 9. Inspect the core in order to ensure cleanliness. Pressure test the core. If necessary, repair the core. Personal injury can result from air pressure. 10. Install the core. Refer to the OEM information for Personal injury can result without following prop- the correct procedure.
Disconnect the cable from the NEGATIVE “-” battery terminal. 4. The POSITIVE “+” cable connects the POSITIVE Perkins recommends a scheduled inspection of the alternator. Inspect the alternator for loose “+” battery terminal to the POSITIVE “+” terminal connections and correct battery charging.
SEBU8728 Maintenance Recommendations Battery or Battery Cable - Disconnect 4. Keep the batteries clean. i04150073 Belts - Inspect/Adjust/Replace Clean the battery case with one of the following cleaning solutions: • Use a solution of 0.1 kg (0.2 lb) baking soda and 1 L (1 qt) of clean water.
SEBU8728 Maintenance Recommendations Coolant (Commercial Heavy-Duty) - Change Adjustment NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Clean the cooling system and flush the cooling system before the recommended maintenance interval if the following conditions exist: •...
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For information regarding the disposal and the engine rpm to high idle. Run the engine at high idle recycling of used coolant, consult your Perkins for 1 minute in order to purge the air from the dealer or your Perkins distributor.
SEBU8728 Maintenance Recommendations Coolant (ELC) - Change • The engine overheats frequently. • Foaming of the coolant is observed. • The oil has entered the cooling system and the coolant is contaminated. • The fuel has entered the cooling system and the coolant is contaminated.
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For information regarding the disposal and the 3. Start and run the engine at low idle. Increase the recycling of used coolant, consult your Perkins engine rpm to high idle. Run the engine at high idle dealer or your Perkins distributor.
Engines With a Coolant Recovery Tank Note: The cooling system may not have been provided by Perkins. The procedure that follows is for typical cooling systems. Refer to the OEM information for the correct procedures. Check the coolant level when the engine is stopped and cool.
SEBU8728 Maintenance Recommendations Cooling System Supplemental Coolant Additive (SCA) - Test/Add Add the SCA, If Necessary 1. Remove the cooling system filler cap slowly in order to relieve pressure. NOTICE 2. Maintain the coolant level at the maximum mark Do not exceed the recommended amount of supple- that is correct for your application.
Keep the engine clean. Remove debris and Note: The air filter system may not have been fluid spills whenever a significant quantity accumu- provided by Perkins . The procedure that follows is lates on the engine. for a typical air filter system. Refer to the OEM information for the correct procedure.
SEBU8728 Maintenance Recommendations Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace • Check the precleaner (if equipped) and the dust 2. The secondary air cleaner element should be bowl daily for accumulation of dirt and debris. removed and discarded for every three cleanings Remove any dirt and debris, as needed.
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SEBU8728 Maintenance Recommendations Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace Vacuum Cleaning Two methods may be used in order to clean the primary air cleaner element: Vacuum cleaning is a good method for removing • pressurized air accumulated dirt from the dirty side (outside) of a primary air cleaner element.
SEBU8728 Maintenance Recommendations Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace i04150591 Engine Air Cleaner Element (Single Element) - Inspect/ Clean/Replace Refer to Operation and Maintenance Manual, “Engine Air Cleaner Service Indicator-Inspect”. NOTICE Never run the engine without an air cleaner element installed.
Engine Mounts - Inspect Engine Crankcase Breather - Replace Note: The engine mounts may not have been supplied by Perkins. Refer to the OEM information for further information on the engine mounts and the NOTICE correct bolt torque. Ensure that the engine is stopped before any servic- Inspect the engine mounts for deterioration and for ing or repair is performed.
Perkins recommends using a sampling valve in order to obtain oil samples. The quality and the consistency of the samples are better when a sampling valve is used.
Use of an oil filter that is not recommended by Perkins could result in severe damage to the en- Failure to follow this recommended procedure will gine bearings, or crankshaft, as a result of the larger...
Engine Valve Lash - Check to engine components. 5. Install the new oil filter. Spin on the oil filter until the This maintenance is recommended by Perkins as O ring contacts the sealing surface (2). Then rotate part of a lubrication and preventive maintenance the oil filter ¾...
Fan Clearance - Check NOTICE Only qualified service personel should perform this maintenance. Refer to the Service Manual or your au- thorized Perkins dealer or your Perkins distributor for the complete valve lash adjustment procedure. Operation of Perkins engines with incorrect valve lash can reduce engine efficiency, and also reduce engine component life.
SEBU8728 Maintenance Recommendations Fuel System - Prime Illustration 45 g01348394 Typical example Adjustment of the cover will change the clearance • The fuel tank is empty or the fuel tank has been (gap) between the edge of the cover and the tip of the partially drained.
SEBU8728 Maintenance Recommendations Fuel System - Prime NOTICE Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again. 8. Cycle the throttle lever from the low idle position to the high idle position three times.
SEBU8728 Maintenance Recommendations Fuel System Primary Filter (Water Separator) Element - Replace Note: Refer to Systems Operation, Testing and Adjusting, “Cleanliness of Fuel System 3. Operate priming lever of the fuel priming pump by Components” for detailed information on the hand.
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SEBU8728 Maintenance Recommendations Fuel System Primary Filter (Water Separator) Element - Replace 6. Lubricate the O ring (2) with clean engine oil on the new canister (3). 7. Install the new canister (3). Spin on the canister until the O ring (2) contacts the filter base. The canister will require a ¾...
SEBU8728 Maintenance Recommendations Fuel System Primary Filter/Water Separator - Drain 12. Remove the container and dispose of the fuel in a safe place. 13. The secondary filter must be replaced at the same time as the primary filter. Refer to the Operation and Maintenance Manual, “Fuel System Secondary Filter - Replace”.
SEBU8728 Maintenance Recommendations Fuel System Secondary Filter - Replace NOTICE Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over discon- nected fuel system component. Type 1 Fuel Filter 1.
SEBU8728 Maintenance Recommendations Fuel Tank Water and Sediment - Drain 5. Install the new canister. Spin on the canister until 3. Remove the canister (3) from the fuel filter base by the O ring seal contacts the filter base. The a direct pull downwards.
(if equipped). The coolant system and the hoses for the coolant system are not usually supplied by Perkins. The Contact with high pressure fuel may cause fluid following text describes a typical method of replacing penetration and burn hazards.
Radiator - Clean Starting Motor - Inspect The radiator is not usually supplied by Perkins. The Perkins recommends a scheduled inspection of the following text describes a typical cleaning procedure starting motor. If the starting motor fails, the engine for the radiator.
A walk-around inspection should only take a few For options regarding the removal, installation, and minutes. When the time is taken to perform these replacement, consult your Perkins dealer or your checks, costly repairs and accidents can be avoided. Perkins distributor. Refer to the Disassembly and Assembly, “Turbocharger - Remove and...
Disassembly and Assembly Manual, Water Pump - Inspect “Water Pump - Remove and Install” for more information or consult your Perkins dealer or your Perkins distributor. A failed water pump may cause severe engine • Inspect the lubrication system for leaks at the front...
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SEBU8728 Maintenance Recommendations Water Pump - Inspect Note: The water pump seal is lubricated by the coolant in the cooling system. It is normal for a small amount of leakage to occur as the engine cools down and parts contract. Visually inspect the water pump for leaks.
Emissions Warranty. Consult your authorized Perkins dealer or your authorized Perkins distributor in order to determine if your engine is emissions certified and if your engine is subject to an Emissions Warranty.
Why buy an Extended Service Contract? 1. No surprises - total protection from unexpected repair cost (parts, labor, and travel). 2. Enjoy longer lasting product support from Perkins global network. 3. Genuine Perkins parts ensure continued engine performance. 4. Highly trained technicians carry out all repairs.
SEBU8728 Index Section Index Cooling System Supplemental Coolant Additive (SCA) - Test/Add..........66 After Starting Engine........32 Add the SCA, If Necessary ......66 After Stopping Engine........38 Test for SCA Concentration ......66 Aftercooler Core - Clean/Test ......57 Crushing Prevention and Cutting Prevention ..
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Maintenance Section........39 Type 1 Fuel Filter ......... 80 Model View Illustrations........13 Type 2 Fuel Filter ......... 80 1106A-70T Engine ........14 Fuel System Secondary Filter - Replace ..81 1106A-70TA, 1106C-70TA, and 1106D-70TA Type 1 Fuel Filter ......... 81 Engines ............
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SEBU8728 Index Section Operation Section..........23 Table of Contents..........3 Overspeed............26 Turbocharger - Inspect ........85 Inspecting............. 85 Removal and Installation......85 Plate Locations and Film Locations....20 Serial Number Plate (1)........ 20 Product Description ......... 17 Walk-Around Inspection ........85 Engine Cooling and Lubrication....
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Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment...
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