Fox™ 2.0 Podium Top Fill Reassembly - Polaris RZR 800 2013 Manual

23. Remove the compression valve stack (Fig. 10). Zip
tie the valves together. Note that the valve shim
closest to the piston is ported. This is the air bleed
valve shim.
24. Remove the bearing cap, body cap, and bumper.
Discard all o-rings. Inspect bumper and replace as
required.
25. If shock shaft eyelet service is required, mount the
shock shaft in a bench vise using the shaft blocks.
26. Using a propane torch, heat the eyelet to soften the
thread lock. Remove the eyelet from the shaft.
Remove residual thread lock using a wire brush and
small pick (Fig. 11).
BODY / STEERING / SUSPENSION
27. Use a small pick to remove the bearing assembly
28. Inspect the piston valve and compression/rebound
29. Clean all parts with solvent and use compress air to
FOX™ 2.0 PODIUM Top Fill Reassembly
NOTE: Lubricate all seals, o-rings, and wear bands
with low temperature grease during assembly
procedure.
1. If the shock shaft eyelet was removed for service,
2. Apply Loctite™ Primer N to the shaft threads. Allow
3. Install the eyelet and torque to specification.
4. Mount the shock shaft eyelet in a bench vise with the
5. Install the bumper; narrow end upwards.
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
and body cap seals. Discard these parts (Fig. 12).
NOTE: If the bearing assembly inner bearing
(bushing) requires service, replace the bearing
assembly.
valve shims. Remember to keep the valve shims in
their specified order. Replace the piston valve and/or
valve shims if required.
dry. Place clean parts on a lint-free towel/shop rag.
clamp the shock shaft using the 5/8" shaft blocks in a
bench vise.
for proper curing time before apply Loctite™ Green
638 to threads.
Podium 2.0 Shock Shaft Eyelet:
50 ft-lbs (68 Nm)
threaded end upwards.
5
5.67