Torque Specifications; Special Tools; Multi-Function Pliers - Polaris RZR 800 2013 Manual

BODY / STEERING / SUSPENSION

TORQUE SPECIFICATIONS

Item
Front LH/RH Upper / Lower
A-Arm Bolt
Rear LH/RH Upper / Lower
A-Arm Bolt
Lower LH/RH
Rear Bearing Carrier
Upper LH/RH
Rear Bearing Carrier
Outer Tie Rod to
Bearing Carrier Housing
Front Ball Joint Pinch Bolts
Shock Mounting Bolts
Wheel Hub Castle Nuts
Wheel Nuts (Cast Rims)
Wheel Nuts (Steel Rims)
Tie Rod End Jam Nut
Seat Belt to Seat Base
Tilt Shock Upper Fastener
Tilt Shock Lower Fastener
Steering Pivot Tube Fasteners
Steering Wheel to Shaft
Upper Steering Shaft to
Power Steering Unit
Lower Steering Shaft to
Power Steering Unit
Power Steering Unit to
Mount Bracket
Lower Steering Shaft to Box
Steering Gear Box
Main Frame Coupler
M10 Bolts
Outer Frame Coupler
M8 Bolts
5.4
Torque Value
RZR
37 ft-lbs (50 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
RZR
33 ft-lbs (45 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
RZR
38 ft-lbs (52 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
RZR
33 ft-lbs (45 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
42.5 ft-lbs (58 Nm)
23 ft-lbs (31 Nm)
RZR
37 ft-lbs (50 Nm)
RZR S / RZR 4
37 ft-lbs (50 Nm)
80 ft-lbs (108 Nm)
30 ft-lbs (41 Nm) + 90°
27 ft-lbs (37 Nm)
13 ft-lbs (18 Nm)
40 ft-lbs (54 Nm)
7 ft-lbs (10 Nm)
12 ft-lbs (16 Nm)
23 ft-lbs (31 Nm)
28 ft-lbs (38 Nm)
EPS Models
15 ft-lbs (20 Nm)
EPS Models
17 ft-lbs (23 Nm)
EPS Models
22 ft-lbs (30 Nm)
30 ft-lbs (41 Nm)
17 ft-lbs (23 Nm)
RZR 4
38 ft-lbs (52 Nm)
RZR 4
17 ft-lbs (23 Nm)
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.

SPECIAL TOOLS

Part Number
Gas Shock Recharging Kit
2200421
Shock Spanner Wrench
2871095
Shock Spanner Wrench
2870803
(Fox Shocks)
2876389

Multi-Function Pliers

FOX™ PODIUM PIGGYBACK: See "FOX™ PODIUM
'Piggyback' Special Tools", page 5.54
FOX™ PODIUM TOP FILL: See "FOX™ 2.0 PODIUM
Top Fill Disassembly", page 5.64
Bosch Automotive Service Solutions: 1-800-328-6657
or http://polaris.service-solutions.com/
Multi-Function Pliers
Included in the tool kit, this multi-function pliers is
designed to remove plastic push rivets and install body
components.
Tool Description