Polaris RZR 800 2013 Manual page 72

ENGINE
Main Components: Cylinder / Piston / Connecting Rod
Cylinder - Surface warp limit
(mating with cylinder head)
Cylinder Bore - Standard
Cylinder
Cylinder Taper Limit
Cylinder Out of Round Limit
Cylinder to Piston Clearance
Lifter Outer Diameter Standard
Lifter
Lifter Block Bore
Piston - Standard
Piston
Piston Standard Inner Diameter of Piston Pin Bore
Piston Pin Outer Diameter
Piston Pin - Standard Clearance - Piston Pin to Pin
Piston Pin
Bore
Piston Pin - Degree of Fit
Main Components: Piston / Connecting Rod
Installed
Gap
Piston Ring
Ring to
Groove
Clearance
Connecting Rod Small End I.D.
Connecting Rod Small End
Radial Clearance
Connecting Rod
Connecting Rod Big End
Side Clearance
Connecting Rod Big End
Radial Clearance
Crankshaft Crankshaft Runout Limit
3.10
Cylinder / Piston - Engine Specifications
Piston / Connecting Rod / Crankshaft - Engine Specifications
Top Ring - Standard
Top Ring - Limit
Second Ring - Standard
Second Ring - Limit
Oil Ring - Standard
Oil Ring - Limit
Top Ring - Standard
Top Ring - Limit
Second Ring - Standard
Second Ring - Limit
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
RZR800-13 (1204620)
0.004" (0.10 mm)
3.1495" (80 mm)
0.00031" (0.008 mm)
0.00030" (0.0075 mm)
0.0015" ± 0.00059" (0.04 ± 0.015 mm)
0.84245" ± 0.00025" (21.398 ± 0.00635 mm)
0.8438" ± 0.00062" (21.4322 ± 0.0157 mm)
3.14803" ± 0.00028" (79.96 ± 0.007 mm)
0.70902" ± 0.00012" (18.009 ± 0.003 mm)
0.70866" - 0.70846" (18 - 17.995 mm)
0.00047" ± 0.00024" (0.012 ± 0.006 mm)
Piston pin must be push fit (by hand) at 68° F (20° C)
RZR800-13 (1204620)
0.0059 - 0.0138" (0.15 - 0.35 mm)
> 15% Leakdown
0.0098 - 0.0197" (0.25 - 0.50 mm)
> 15% Leakdown
0.0197 ± 0.0098" (0.50 ± 0.25 mm)
> 15% Leakdown
0.0024" ± 0.0008" (0.060 ± 0.02 mm)
> 15% Leakdown
0.0028" ± 0.0008" (0.070 ± 0.02 mm)
> 15% Leakdown
0.7096"- 0.70846" (18 - 17.995 mm)
0.00098" ± 0.00039" (0.025 ± 0.01 mm)
0.01181" ± 0.00591" (0.30 ± 0.15 mm)
0.0015" ± 0.0006" (0.038 ± 0.015 mm)
0.00236" (0.06 mm)