Polaris RZR 800 2013 Manual page 389

4. Install a new output shaft seal flush with the case.
Install the output pinion shaft assembly and bearing
cup/bracket assembly
alignment dowels are seated. Torque the bracket
screws evenly to specification.
Output Pinion Shaft Bracket Screws:
23-27 ft-lbs (31-37 Nm)
5. Be sure transmission is in neutral and all bearings
are clean and lubricated.
6. Place transmission upright with the output shaft
facing up. Rotate output shaft 5-10 times both
clockwise and counter-clockwise.
as shown. Verify the
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
TRANSMISSION
7. Place a 23 mm, 12 point socket over the splines of
the output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
output pinion shaft bearing rolling preload by rotating
the output shaft both clockwise and counter-
clockwise.
Output Shaft Rolling:
4-8 in-lbs (0.45 - 0.90 Nm)
8. A) If the torque required to rotate the output shaft is
out of specification, continue to step 9.
B) If the torque required to rotate the output shaft is
within specification, no adjustment is needed.
Proceed to step 18.
9. Remove the three bolts and the output pinion shaft
bracket from the transfer case.
10. Remove the slip fit bearing race and shim(s).
8
8.9